Phenoline® 302
Selection & Specification Data Substrates & Surface Preparation
Generic Type General
Epoxy Phenolic Surfaces must be clean and dry. Employ
adequate methods to remove dirt, dust, oil
Description An extremely versatile topcoat in the and all other contaminants that could interfere
Phenoline series. It has very good resistance with adhesion of the coating.
to abrasion, including slurries. Has
outstanding overall chemical resistance for Or
immersion service. Recommended as a lining
for tanks holding moderate concentrations of Remove all oil or grease from the surface to
acids, caustics, salts or solvents and for acid- be coated with Thinner #2 or Surface Cleaner
solvent or alkali-solvent solutions. Excellent 3 (refer to Surface Cleaner 3 instructions) in
as a heavy-duty maintenance coating for accordance with SSPC-SP1.
severe exposures subject to splash, spillage
Steel
and fumes and for protection of floors Apply over clean, dry recommended primers
exposed to chemical spillage. Not only.
recommended for immersion in strong acids.
Concrete Apply over clean, dry, properly primed or
Features Highly chemically resistant film surfaced concrete only.
High film build properties
Very good abrasion resistance
Excellent for handling acid, caustic or
solvent combinations
Meets current VOC regulations
Color Black (C900), Gray (0700)
Finish Satin
Primers Normally applied over Phenoline 300 Primer.
May also be applied over recommended
phenolics, epoxy primers or sufacers.
Dry Film 8 mils (200 microns) per coat.
Thickness Do not exceed 12 mils (300 microns) per coat.
78% ± 2%
Solids Content By Volume:
1251 mil ft (30.7 m2/l at 25 microns)
2
Theoretical
156 ft2 at 8 mils (3.9 m2/l at 200 microns)
Coverage Rate
Allow for loss in mixing and application.
VOC Values As supplied: 1.5 lbs/gal (177 g/l)
Thinned w/ 32 oz/gl Phenoline Thinner:
2.6 lbs/gal (314 g/l)
These are nominal values and may vary
slightly with color.
Dry Temp. Continuous: 200°F (93°C)
Resistance Non-Continuous: 250°F (121°C)
Immersion temperature resistance is
dependent on chemical solution, but should
not exceed 180°F (82°C). Metal tanks must be
insulated when temperature exceeds 140°F
(60°C).
August 2005 replaces May 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Phenoline®
are registered trademarks of Carboline Company.
Phenoline® 302
Application Equipment Application Conditions
Listed below are general equipment guidelines for the application of this product. Condition Material Surface Ambient Humidity
Job site conditions may require modifications to these guidelines to achieve the
60°-85°F 60°-85°F 60°-85°F
desired results.
Normal 30-70%
General Guidelines: (16°-29°C) (16°-29°C) (16°-29°C)
55°F 50°F 50°F
Spray Application The following spray equipment has been found suitable Minimum 0%
(13°C) (10°C) (10°C)
(General) and is available from manufacturers such as Binks,
DeVilbiss and Graco.
90°F 120°F 120°F
Maximum 85%
(32°C) (49°C) (49°C)
Conventional Pressure pot equipped with dual regulators, ½� I.D.
Spray minimum material hose, 0.086� I.D. fluid tip and Do not apply when the surface temperature is less than 5°F (3°C) above the dew
appropriate air cap. point. Special thinning and application techniques may be required above or
below normal application conditions.
Airless Spray* Pump Ratio: 30:1 (min.)**
GPM Output: 3.0 (min.)
Curing Schedule
Material Hose: ½� I.D. (min.)
Tip Size: .023�-.027�
Output PSI: 2200-2500
Surface Temp. &
Filter Size: 60 mesh Minimum Recoat Maximum
50% Relative Final Cure
*This material contains abrasive fillers which will abrade Time Recoat Time
Humidity
tips and possibly cause wear to other airless equipment
parts with prolonged use. 72 Hours 4 days 28 days
50°F (10°C)
**Teflon packings are recommended and available from
36 Hours 3 Days 14 days
60°F (16°C)
the pump manufacturer.
18 Hours 2 Days 7 days
75°F (24°C)
Brush For touch up only. Use a natural bristle brush, applying
12 Hours 1 Day 5 days
90°F (32°C)
in full strokes. Avoid rebrushing.
These times are based on a 8.0 mil (200 micron) dry film thickness. Higher film
thicknesses, insufficient ventilation or cooler temperatures will require longer cure
Roller Not recommended.
times and could result in solvent entrapment and premature failure.
Condensation on the surface or humidity above 25% during application and
Mixing & Thinning curing will result in a surface haze or blush. Any haze or blush must be removed
by water washing before recoating. If the maximum recoat time is exceeded, the
surface must be abraded by sweep blasting prior to the application of additional
Mixing Power mix separately, then combine and power mix.
coats.
DO NOT MIX PARTIAL KITS.
Force Curing: Force Curing is recommended for all tank linings. The following
1.25 Gal Kit 6.25 Gal Kit
schedule may be used to force cure the system after the final coat is applied.
Phenoline 302 Part A 1 gal can 5 gals can
Phenoline 302 Part B 1 quart can 5 quart can Elevate temperature no more than 30°F (16°C) every 30 minutes.
Thinning May be thinned up to 32 oz/gal (25%) with Phenoline Surface Temperature Final Cure for Immersion Service
Thinner. Use of thinners other than those supplied or 4 hours followed by
75°F (24°C)
recommended by Carboline may adversely affect
8 hours
150°F (66°C)
product performance and void product warranty,
Final cure requirement varies depending upon film thickness and exposure.
whether expressed or implied.
Refer to Carboline Tank Lining Guide for additional Force Curing and Safety
Information.
Pot Life 60 minutes at 75°F (24°C) and less at higher
temperatures. Pot life ends when coating loses body
Packaging, Handling & Storage
and begins to sag.
Cleanup & Safety Shipping Weight 1.25 Gallon Kit 6.25 Gallon Kit
(Approximate) 19 lbs (8.6 kg) 90 lbs (40.9 kg)
Cleanup Use Thinner #2 or Xylol. In case of spillage, absorb and
Phenoline Thinner
dispose of in accordance with local applicable 1’s 5’s
regulations. 9 lbs (4.1 kg) 45 lbs (20.4 kg)
Safety Read and follow all caution statements on this product Flash Point (Setaflash) Part A: 120°F (49°C)
data sheet and on the MSDS for this product. Employ
Part B: 67°F (20°C)
normal workmanlike safety precautions. Hypersensitive
Thinner: 74°F (23°C)
persons should wear protective clothing, gloves and use
protective cream on face, hands and all exposed areas.
Storage (General) Store Indoors.
Ventilation Vapors and/or spray mist may cause explosion. When
used as a tank lining or in enclosed areas, thorough air Storage Temperature 45°- 110°F (7°-43°C)
circulation must be used during and after application & Humidity 0-100% Relative Humidity
until the coating is cured. The ventilation system should
be capable of preventing the solvent vapor
Shelf Life 24 months at 75°F
concentration from reaching the lower explosion limit for
the solvents used. In addition to ensuring proper *Shelf Life: (actual stated shelf life) when kept at
ventilation, appropriate respirators must be used by all recommended storage conditions and in original
application personnel. Where flammable solvents exist,
unopened containers.
explosion-proof lighting must be used.
August 2005 replaces May 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Phenoline®
are registered trademarks of Carboline Company.
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