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                                                                                                                                                PLASITE® 4007
Includes PLASITE 4007CI
Formerly PLASGUARD 4007




TYPE PHYSICAL SPECIFICATIONS
A vinyl ester resin combined with glass and other inert pigments to provide a
Pigments: Coloring pigments and inerts.
coating with excellent chemical resistance and is also available for catalyst
injection spray equipment (identified as PLASITE 4007CI).
Pot Life - 4007: 1 to 1½ hours in one gallon cans; 1 hour in five gallon
INTENDED USE cans at 70°F/21°C to 80°F/26.6°C material temperature. Material
PLASITE 4007 (4007CI) is a high chemical resistant coating. May be used temperature in excess of 80°F/26.6°C will significantly reduce pot life.
as a light colored topcoat for 4300 or as a multi-coat coating system with or Careful monitoring is essential.
without the option of incorporating fiberglass cloth reinforcement.
Pot Life � 4007CI: Not applicable � catalyst injected at spray gun.
TEMPERATURE RESISTANCE
Dry film basis is 250°F/121°C to 300°F/149°C. Immersion temperature limits Shelf Life: 60 days at 70°F/21°C. Cooler temperatures will increase shelf
are determined by chemical exposure - please consult with Carboline life. Storage at higher temperatures is not recommended and will result in
Technical Service Department. substantially shorter shelf life.

COLORS Off White and Lt. Gray. Shipping Weight: Approximately 13 lbs/5.85 kg per gallon.

COVERAGE Abrasion Resistance: 57.32 milligrams average loss per 1000 cycles,
PLASITE 4007 Taber CS-17 Wheel, 1000 gram weight.
53 to 56 ft2 or 4.8 to 5 m2/gal. at 15 mils/375 microns.
CHEMICAL RESISTANCE
PLASITE 4007CI Excellent resistance to organic and inorganic acids, salts, gasoline and
80 to 84 ft2 or 7.2 to 7.6 m2/gal. at 15 mils/375 microns. crude oil.

Coverage rate determined by application over flat steel surfaces. Coverage Note: Previously applied coating exposed to sunlight or surface
of PLASITE 4007 will be reduced when applied over surface irregularities. temperatures in excess of 130°F/54.4°C may result in intercoat
Application by conventional spray equipment may decrease coverage rate. disbondment. An applied coating film should be topcoated before an
accumulation of 8 hours exposure has occurred, or special
VOC CONTENT procedures (such as shading with tarps) should be used. Care must
be taken to avoid contamination between coats.
Coating as Supplied Thinned 5% by Volume
(Determined with Plasite Thinner #20
CURING
Theoretically) (Determined Theoretically)
PLASITE 4007: 10 days at 70°F/21°C or 7 days at 90°F/32.2°C. Although
Color Lbs./Gal. g/L Lbs./Gal. g/L
coating may be applied at substrate temperatures as low as 60°F/15.5°C,
4007
the substrate temperature must be raised to at least 70°F/21°C within 12
.15 ± 2% 18 ± 2% .30 ± 2% 36 ± 2%
Lt. Gray/Off Wht
hours and held until coating surface is tack-free (approximately 10 hours) to
4007 CI
avoid possible loss of cure. A minimum of 70°F/21°C surface temperature
.15 ± 2% 18 ± 2% .30 ± 2% 36 ± 2%
Lt. Gray/Off Wht
is required to obtain polymerization of this coating.
FILM THICKNESS
PLASITE 4007CI: 3 to 4 days at 50°F/10°C.
One multi-pass spray coat will produce approximately 15 mils/375 microns
DFT.
THINNERS
When PLASITE 4007 (4007CI) is used as a topcoat for 4300, a 40 mil/1000
Use Plasite Thinner #20. Thinning of 2% to 5% may be required to adjust
microns system is recommended (i.e., 10 mils PLASITE 4007 applied over
coating for higher temperatures and various application conditions.
30 mils/750 microns 4300).
Topcoating of previously applied films will require the addition of 2% to 5%
thinner. Consult Carboline’s Technical Service Department for unusual
When PLASITE 4007 (4007CI) is used as a lining in severe corrosive
thinning requirements. See RECOATING TIME.
services (dilute acids, etc.), use of a 40 mil system applied in three coats is
recommended.
CLEANUP THINNER: Thinner #71
When PLASITE 4007 (4007CI) is used as a lining in tank bottoms (i.e.,
SURFACE PREPARATION
petroleum tanks, etc.), a 30 mil/750 microns system applied in two coats is
Steel - High Temperature and Immersion Service
recommended. If necessary, PLASITE 4007 (4007CI) can be used in
All sharp edges shall be ground to produce a radius and all imperfections
combination with fiberglass cloth at a total DFT of approximately 40
such as, skip welds, delaminations, scabs, slivers and slag shall be
mils/1000 microns. Use .75 oz./ 21 g. fiberglass matt such as supplied by
corrected prior to abrasive blasting. Skip welds shall be welded solid.
Ashland Distribution, Columbus OH. Where tank bottom is badly pitted or
has other deficiencies requiring use of a caulking material, please consult
Degrease surface prior to sandblasting. Organic solvents, alkaline
Carboline’s Technical Service Department for recommendation.
solutions, steam, hot water with detergents or other systems that will
completely remove dirt, oil, grease, etc. may be used. Decontamination of
RECOATING TIME
used tanks may be required.
PLASITE 4007
May be recoated after initial hardening or set which will normally occur in 3 to
The surface shall be blasted to an SSPC-SP5/NACE No. 1 Joint Surface
6 hours at 75°F/24°C. Following coating must be applied within 30 days. It is
Preparation Standard blast grade using a Venturi blast nozzle with 100
recommended each following coat be diluted approximately 2% to 5% with
psi/6.9 bars air. Use a properly graded, clean, sharp angular abrasive,
Plasite Thinner #20.
similar to Humble Abrasive Flint S7 (6 to 30 mesh), Steel Grit (HG25), or
BLACK BEAUTY® (BB1040) to produce the anchor pattern as required.
PLASITE 4007CI
The degree of profile shall be a minimum of4 mils/100 microns as
May be recoated after initial hardening or set which will normally occur determined by comparing Carboline’s blasted panel, using adequate light
in 1 to 2 hours at 75°F/24°C. Following coating must be applied within and magnification as required. Comparator panel is available to inspectors
30 days. It is recommended each following coat be diluted on a job basis. If clarification is required as to how to develop this anchor
approximately 2% to 5% with Plasite Thinner #20.
107P/108P
May 2005 replaces September 2004
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company. Page 1 of 4
PLASITE®4007
Note: Application by conventional spray equipment may affect
pattern, consult Carboline’s Technical Service Department or local sales
representative. maximum film building capabilities and coverage rates. Applicators
may prefer to apply additional coats to achieve the 40 mil nominal
Remove all traces of grit and dust, as well as, imbedded abrasives with a DFT.
vacuum cleaner and/or by brushing. Care must be taken to avoid
Airless Spray Equipment
contaminating the surface with fingerprints or from detrimental material
Airless spray system requires a large capacity pump with a capacity
on the workers� clothes or atmospheric contamination.
of 3 g.p.m. similar or equal to: Graco Bulldog with 0.025� or larger
fluid nozzle, 12� minimum spray width is recommended. Use liquid
The surface temperature shall be maintained at a minimum of 5°F/3°C
pressure of approximately 1600 to 1800 psi/100 to 124 bars. All
above the dew point to prevent oxidation of the surface. The coating
screens should be removed from pump and gun. A 3/8� diameter fluid
shall be applied within the same day that the surface has been prepared.
line is recommended.
Visible oxidation or condensation is not allowed.

Note: Brush application is not recommended but may be used for
Steel - Service in Severe Corrosive Environments - Splash & Fume
repairs or touch-up. Contact Carboline’s Technical Service
Surface preparation is the same as above except SSPC-SP10/NACE
Department for brush directions.
No. 2 Joint Surface Preparation Standard blast grade near white metal
blast may be used provided the anchor pattern as described above is
PLASITE 4007CI
achieved.
Use standard catalyst injection equipment, such as the Venus HIS 808000
Air Assisted Internal Mix System, or Binks Model 105-1248 Cart Mounted
Concrete
Super Slave Gel Coat/Wetout System. In lieu of the discontinued model,
Immersion Service
105-1248, Binks Model 103-1718 Super Slave Pump ASS’Y may be used.
All concrete surfaces require whip blasting for immersion service. Fully
Use a 2650 spray tip (Part #108-92609) and a Century gun Model 102-
cured concrete (minimum 28 day cure) must be blasted to provide a
2450.
hard, firm, clean and neutral surface for coating. All concrete surfaces
must be filled and sealed with the appropriate Carboline filler sealer,
The Venus CI equipment is distributed in the Wisconsin, Illinois, Michigan
applied in accordance with the corresponding Carboline product data
and Ohio areas by GLS Fiberglass, Goshen, Indiana. For other area
sheet. All surface imperfections, “bug holes,� etc. must be completely
distributors, contact Venus-Gusmer, Kent, Washington.
repaired before application of PLASITE 4007.

For the Binks equipment, contact any Binks Plastic Resin Equipment
Strong Fumes and Splash Spill
Distributor or the FRP Engineering Department of ITW Poly-Craft,
Severity of expected service will dictate proper concrete surface
Glendale Heights, IL.
preparation.
Contact the Carboline Technical Service Department for other than steel
Note: The abrasive nature of the glass pigment within PLASITE
and concrete surfaces.
4007/4007CI results in above normal wear to airless equipment
lower units.
APPLICATION
Mixing
PLASITE 4007
PLASITE 4007
The promoter (Part B) and catalyst (Part C) are supplied in separate A minimum surface temperature of 70°F/21°C is required to obtain
containers and are premeasured for the coating unit supplied. Thoroughly polymerization of the coating system. Coating can be applied at a surface
mix the coating (Part A). After the pigments and liquid are thoroughly temperature as low as 60°F/15.5°C but polymerization will not take place.
mixed, add the entire amount of the measured liquid promoter (Part B). Succeeding coats cannot be applied without damaging the system until
Mix completely (no color streaking or residue of Part B should remain on the surface temperature rises sufficiently to obtain polymerization. Refer
container sidewalls). Add the catalyst (Part C) and mix completely with to CURING TIME. When surface temperatures are over 100°F/37.8°C,
the coating. consult Carboline Technical Service Department for special thinner and
WARNING! The promoter (Part B) and the catalyst (Part BI) must thinning instructions. The mixed coating shall be applied utilizing a multi-
be separately mixed into the coating (Part A). Any contact of pass spray system. Apply horizontal and vertical passes with 50%
unmixed Part B with Part C may lead to a fire or an explosion! overlap. Special precautions are required at overlaps and welds to
eliminate excessive film build. Spray gun should be perpendicular to
PLASITE 4007CI surface at all times, approximately 14� from surface. Refer to THINNERS
The promoter (Part B) and the catalyst (Part C) are supplied in separate section. Coating may be overcoated after initial “set� which will occur
containers. The promoter (Part B) is premeasured for the coating unit normally in 3 to 6 hours at 70°F/21°C with proper ventilation. Initial “set�
supplied. The catalyst (Part C) is available in either 1 quart or 1 gallon time will decrease as surface temperature increases.
containers. 2% or 2½ liquid oz. (by volume) of peroxide catalyst (Part C) is
recommended per gallon of PLASITE 4007CI. One gallon of Part C PLASITE 4007CI
peroxide catalyst will catalyze approximately 50 gallons of PLASITE A minimum surface temperature of 50°F/10°C is required to obtain
4007CI. polymerization of the coating system. Refer to CURING TIME. When
surface temperatures are over 100°F/32.2°C, consult Carboline Technical
Thoroughly mix the coating (Part I). After the pigment and liquid are Service Department for special thinner and thinning instructions. The
thoroughly mixed, add the entire amount of the measured liquid promoter mixed coating shall be applied utilizing a multi-pass spray system. Apply
(Part B). Mix completely (no color streaking or residue of Part B should horizontal and vertical passes with 50% passes with 50% overlap. Special
remain on container sidewalls). Adjust Part C and material delivery pumps precautions are required at overlaps and welds to eliminate excessive film
to provide a catalyst delivery rate of 2% or 2½ liquid oz./83 milliliters per build. Spray gun should be perpendicular to surface at all times, ap-
gallon (by volume) of PLASITE 4007CI. Do not exceed 3 liquid proximately 14�/35.5 cm from surface. Refer to THINNERS section.
ounces/100 milliliters of catalyst per gallon of PLASITE 4007CI. Coating may be overcoated after initial “set� which will occur normally in 1
to 2 hours at 75°F/24°F with proper ventilation. Initial “set� time will
WARNING! The promoter (Part B) and the catalyst (Part C) must be decrease as surface temperature increases.
separately mixed into the coating (Part A). Any contact of unmixed
Part B with Part C may lead to a fire or an explosion!

Spray
PLASITE 4007
Atomizing Spray Equipment
Conventional atomizing spray system shall be equal to: Binks Model 2001
Gun with 59ASS Fluid Nozzle, 251 Air Cap, 559SS Needle. Heavy-duty
trigger spring recommended. Pot pressure of approximately 50 psi/3.5
bars. Atomizing pressure of approximately 60 psi/4 bars.

May 2005 replaces September 2004
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE® 4007
SAFETY
WARNING! Refer to RECOATING TIME. When physical contact, READ THIS NOTICE
such as foot traffic, scaffolding, etc., with the previously applied SAFETY AND MISCELLANEOUS EQUIPMENT
coating is required, a minimum of 10 hours at 70°F/21°C substrate
For tank lining work and enclosed spaces, it is recommended that the
and air temperature with ventilation is normally required before
operator provide himself with clean coveralls and rubber soled shoes and
proceeding. Previously applied coats must have reached a “non-
observe good personal hygiene. Certain personnel may be sensitive to
tacky� state before being exposed to physical contact. This condition
various types of resins which may cause dermatitis.
will occur in less time as surface temperature increases.
Overcoating shall be performed as soon as possible to prevent
THE SOLVENT IN THIS COATING IS FLAMMABLE AND CARE AS
contamination.
DEMANDED BY GOOD PRACTICE, OSHA, STATE AND LOCAL
SAFETY CODES, ETC. MUST BE FOLLOWED CLOSELY. Keep away
LINING REPAIR
from heat, sparks and open flame and use necessary safety equipment
Clean damaged area, removing all contaminants and loose coating.
such air mask, explosion-proof electrical equipment, non-sparking tools
and ladders, etc. Avoid contact with skin and breathing of vapor or spray
Abrasive blast substrate to original specification where coating has been
mist. When working in tanks, rooms and other enclosed spaces,
exposed to environment and where oxidation is evident.
adequate ventilation must be provided. Refer to Plasite Bulletin PA-3.
Keep out of the reach of children.
Feather the original coating not less than 2�/5 cm. from damaged area.

The coating system may be handled safely by trained personnel following
If new coating is physically damaged and has not been in service, repair
normal laboratory and plant standards for housekeeping and personal
as shown above. For repairing holidays, sand surface and brush apply
hygiene. In the event of skin contact complications, the affected areas
proper thickness of coating.
should be washed with soap and water. Eye protection is recommended.
Work in well ventilated areas away from open flame. In enclosed areas,
Apply coating by brush or spray. Do not apply by brush on areas larger
although ventilated, fresh air masks should be provided.
than 1 square foot/0.09 sq. m..

The catalyst (Part C) is relatively stable at room temperatures but must be
Note: Contamination of previously exposed coating film may be
protected from contamination, heat, fire and contact with promoter (Part
detrimental to adhesion of the repair and may affect service life
B). The catalyst (Part C) is classified by the Interstate Commerce
expectancy.
Commission as an “oxidizing material.� All shipping containers bear a
yellow caution label. The catalyst is highly irritating if it gets into the eyes.
Immediately rinse eyes thoroughly with water and get medical attention.
INSPECTION
The catalyst also can be a skin irritant and should be removed with large
For immersion service, a pinhole-free film is essential and testing with a
quantities of soap and water. Since this is an oxidizing material, it should
Tinker Rasor Model AP-W or Stearns Model 14/20 or equivalent is
not be allowed to accumulate or remain in soaked rags or clothing.
required on final film. Use 3000 volts at the recommended 30 mil/750
microns dry film thickness.
CAUTION - Read and follow all caution statements on this product data
sheet, material safety data sheet and container label for this product.
This product data sheet provides standard information on the coating and
application procedure. Since varying conditions may not be covered,
consult with your local sales representative or Carboline Technical
Service Department for further information.




May 2005 replaces September 2004
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company. Page 3 of 4
PLASITE®4007




May 2005 replaces September 2004
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.

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