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                                                                                                                                              PLASITE® 4600
Formerly Plasguard 4600
Formerly Semstone 245-TL




PRODUCT DESCRIPTION
PLASITE 4600 is a 100% solids, high performance, flake filled, PHYSICAL CHARACTERISTICS
solvent resistant, premium novolac epoxy coating designed for
internal steel tank linings. It is a two component system consisting of Flexural Strength…â?¦â?¦â?¦â?¦â?¦â?¦â??..10,000 psi(ASTM D-790: Neat)
4-parts by volume of Part A resin and 1-part by volume of Part B Reinforced…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??15,000 psi
hardener. It is applied by plural component spray equipment,
typically at a total thickness of 40 mils/1 mm in two coats in Hardness…â?¦â?¦â?¦â?¦â?¦â??.â€?...…â??80(ASTM D-2240 Shore D: Neat)
alternating colors, or in a one coat application for internal lining
6
applications. The mil thickness may be reduced for lighter service Flexural Modulus of Elasticity�..7.8 psi x 10 (ASTM D-790: Neat)
duty.
Bond Strength: Steel…â?¦â?¦â?¦â?¦â?¦â?¦â??..…â?¦â?¦â??.…â??.â€?1,500 psi
TYPICAL USES/APPLICATIONS
Chemical Storage Tanks Weight per Mixed Gallon…â?¦â?¦â?¦â?¦â?¦â??..…â?¦â?¦â?¦â?¦â?¦â??...9.3 lbs
Wastewater Clarifiers
Plating Vats Pot-life…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..…â?¦â??...…â??..@ 35°F: 30-to-40 min
Equipment Supports @75°F: 15-to-25 min
Oil Storage Tanks Cure Time (approx.)…â?¦â?¦â?¦â?¦â??..â€?..Dry To Touch @ 35°F: 8 hrs
@ 75°F: 6 hrs
PRODUCT ADVANTAGES Firm @ 35°F: 16 hrs
High impact resistance @ 75°F: 8 hrs
Superior bondability to steel and concrete Chemical Service @ 35°F: 36 hrs
Resistance to a broad range of chemicals @ 75°F: 24 hrs
Can be applied in temperatures as low as 35°F/2°C
Flammability…�����������������Nonflammable
Can be applied in a single 40 mil/1 mm coat

Color…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??...Light Gray & Off White
CHEMICAL RESISTANCE
PLASITE 4600 is resistant to a broad range of chemicals such as
SURFACE PREPARATION
fuels, salts, alkalis, weak acids and strong solvents including most
Immediately prior to application of the coating or lining, the steel
chlorinated solvents.
substrate must be clean of all oil, grease, dirt, dust, mill scale, rust,
flash rust, corrosion products, salts, solvents, chlorides, other
PACKAGING
chemicals, and existing coatings.
PLASITE 4600 is packaged in 1 gallon, 5 gallon, and 20 gallon
units.
All welds must be smooth and continuous; no skip welds. All weld
splatter, buckshot, laminations, and slivers must be removed and
A 1 gallon unit consists of:
ground smooth; undercuts and pinholes must be ground smooth and
(1) one gallon can of Part A
filled with weld metal. All projections, sharp edges, high points and
(1) one quart can of Part B
fillets must be ground smooth to a radius of at least 1/8 inch and all
corners must be likewise rounded.
A 5 gallon consists of:
(1) 5 gallon pail of Part A
All pitting, gouges, scratches, and other defects must be repaired
(1) One gallon can of Part B
either by welding or by filling with repair materials that are compatible
with the coating or lining system and suitable for the intended service
A 20 gallon unit consists of::
conditions.
(4) 5 gallon pails of Part A
All surfaces to be coated or lined must be readily accessible.
(1) 5 gallon pail of Part B

For interior tank linings, the steel must be blasted to a White Metal
COVERAGE
Finish (NACE No. 1, SSPC SP 5) with a 2-4 mils/50-100 microns
1604 mil sq. ft./gal.(theoretical). For estimating purposes, one
dense, sharp anchor profile free of peening, as measured by ASTM D
gallon will cover approximately 32 sq. ft./gal./1.79 sq. at 40 mil/1mm
4417.
DFT (20% loss included).

Defects exposed by blasting must be repaired.
STORAGE CONDITIONS
Store all components between 50-85°F/10-29°C in a dry area. Keep
Refer to Plasite bulletin PA-3.
out of direct sunlight. Avoid excessive heat and do not freeze. The
shelf life is 1 year in the original, unopened container.

Proper jobsite storage of PLASITE 4600 is essential to its
performance. Follow these general procedures for storage at the
jobsite:
Store components (Part A and Part B) unopened, in a dry place, at
50-85°F/10-29°C, out of direct sunlight, and protected from the
elements. Keep away from heat and flame.

For the 24-48 hours just prior to use, narrow the storage
temperature to 70-85°F/21-29°C to facilitate ease of mixing.


August 2006 - Marine
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE®4600
MASKING & PROTECTION If the first coat cures more than 24-hours, lightly sand or mechanically
Mask or remove adjacent surfaces and equipment that are not to be abrade the surface after scrubbing it down with soap and water.
lined. Once applied, PLASITE 4600 is difficult to remove.
Any surface to be touched up or recoated should be protected. When
Protect nearby pumps, motors and other equipment from spent the recoat material is applied, the surface must be dry and free of all
abrasive venting from the tank during blasting. dirt, dust, debris, oil, grease and other contamination.

READ THIS SECTION PRIOR TO APPLICATION CLEANUP
Before mixing and applying any material, make sure environmental Before PLASITE 4600 gels it can be cleaned from hand tools and
conditions are satisfactory for application. Weather conditions, and equipment using hot, soapy water.
especially dew point, should be constantly monitored in light of the
work being done. Final blast cleaning and application of the lining Spray equipment should be cleaned before coating and lining
system must only be performed when it is clear the temperature of material begins to gel. Follow equipment manufacturer’s
the steel substrate will not fall within 5°F of the dew point. recommendations for proper cleaning and care instructions.
Dehumidification and/or temperature control may be necessary to
meet this requirement. Use a surface thermometer to frequently After PLASITE 4600 gels, xylene or MEK will be required for
monitor the temperature of the steel substrate. cleaning. Chlorinated solvents may be used if flammable solvents are
not allowed.
EQUIPMENT
Use a fixed ratio (4:1 by volume) plural component spray rig such as: CLEANUP THINNER: Thinner #71
Graco King Hydro-Cat (or equal) with heated hoppers, heated hoses
to a mixer manifold through a static mixer to a 50 ft/15.2 m whip hose RECOMMENDATIONS
followed by a silver gun (Binks 1M or equal) utilizing self-cleaning Application and curing times are dependent upon ambient conditions.
reverse “a� tips from .017-.035 in./0.43-0.88 mm size. See equipment Steel substrate application temperatures range from 35-110°F/2-
specifications for more details. 43°C. Please consult the Carboline Technical Service Department if
conditions are not within recommended guidelines.
Note: The “A� side should be at 110-125°F/43-52°C and the the
“B� side at 90-100°/32-38°C. This will ensure proper spraying of
SAFETY
PLASITE 4600.
READ THIS NOTICE
Take care to prevent the mixed material from setting up in your
FOR INDUSTRIAL USE ONLY. When using PLASITE 4600
hoses. For best results, keep your hoses as short as possible, purge
products, be aware of these safety precautions:
them immediately if work is interrupted, keep them out of direct
sunlight and insulated from hot surfaces.
Avoid contact with eyes and skin.
Do not ingest or inhale.
MIXING
Always wear chemical goggles, rubber gloves, and appropriate
For touch-up only
work clothing.
We recommend using Jiffy type mixers for all mixing and stirring.
Make provisions for forced ventilation when working in a
When operating the mixer avoid plunging it up and down in the
confined area.
bucket. This can fold air into the resin, which may cause bubbles to
Wear fresh air hood when spraying in confined area.
form in the coating after it has been applied.
Wear fresh air hood or an organic mist respirator when spraying
in an open area.
Individually stir each separate Part A and Part B component to a
Prolonged or repeated exposure to the mixed material or the
smooth, uniform consistency and color. Any sediment in the container
unreacted Part A and Part B components may cause skin
must be thoroughly scraped up and redispersed.
irritation or allergic reaction.
Refer to material safety data sheets (MSDS) regarding individual
APPLICATION
components.
Spray
Immediately before applying a spray coat, stripe all continuous welds
This data sheet provides standard information on the coating and
and edges with a brush-coat to assure adequate protection of these
application procedure. Since varying conditions may not be covered,
areas.
consult with your local sales representative or Carboline Technical
All spray equipment should be clean and in proper working order.
Service Department for further information.
Contact Technical Service for start-up and clean-up procedures.
Adjust pressure to 50-70 lbs./3.5-4.8 bars and open the valves at the
manifold and purge materials at the spray gun. Attach spray tip and
begin to spray. Dependent upon tip size, each pass will be 8-14
mils/0.2-0.35 mm per pass.

Apply criss-cross multi-passes, moving gun at a fairly rapid rate,
maintaining a wet appearing film. Use a wet film thickness gauge to
monitor film build.

Note: Force curing may be desirable in certain circumstances. Check
with Carboline Technical Service Department.

TOUCH-UP OR RECOATING
Before any touch-up or recoat material can be applied, the first coat
must be properly prepared for intercoat adhesion.

The first coat must be cured firm to the touch. Coating on floors must
be able to support foot traffic.
Scrub the first coat with soap and water and thoroughly rinse and dry
it.

August 2006 - Marine
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.

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