PLASITE® 5302 AR
Formerly Plasguard 5302AR
PRODUCT DESCRIPTION
PLASITE 5302AR is an epoxy monolithic liner formulated for PHYSICAL CHARACTERISTICS
excellent abrasion resistance while retaining chemical, temperature
and other physical properties of PLASITE 5302. Compressive Strength…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..13,000-15,000 psi
(ASTM D-695)
6
USES Modulus of Elasticity…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..1.312 x 10
Not intended where aesthetics are a concern. Heavy duty lining (ASTM D-695)
designed for areas requiring the ultimate in abrasion resistance up Tensile Strength…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??.…â?¦â?¦â?¦â?¦â??..1500-2500psi
(ASTM D-638)
to 150°F.
Flexural Strength…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??.…â?¦â?¦â?¦â?¦â??.5,300-6,000 psi
Slurry Line Elbows Pump Casings
(ASTM D-790)
Cobbler Repulp Water Circulators Conveyor Skirts
Thermal Coefficient
Feed Chutes Hoppers -6
of Linear Expansion…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..9.16 x 10 in./in.°F
Pan Feeders Chute Lining (ASTM D-696)
Classifier Flights and Shoes Pipe Elbows Solids…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??100%
Colors…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??.Gray
PRODUCT ADVANTAGES
Cures quickly to form an exceptionally tough, abrasion resistant
Prior to application, all three components and equipment must be
surface. Excellent adhesion to concrete and steel. Minimum down
time. Non-shrinking. stored at 70°F to 85°F for at least 48 hours.
COLOR: Gray SURFACE PREPARATION
New Concrete
CHEMICAL RESISTANCE New concrete must have a minimum of 28 days cure, and no
Not affected by water, oil, brine, most acids and alkalines. For curing agents or sealers shall be used unless
specific chemical resistance properties, refer to PLASITE Bulletin approved by Carboline Company.
TD-5 (PLASITE 5302).
Remove oil, grease or other loose or foreign materials and
SYSTEM contaminants.
The Plasite 5302 AR system consists of a prime coat, a liner coat,
and a gel coat. All three coats use the same Part A and Part B. A good bonding tooth, the texture of 40 to 60 grit sandpaper, is
The liner coat uses the addition of a Part C (aggregate). desired with the removal of all laitance. To provide the foregoing
bonding tooth, it is necessary to prepare the surface using one of the
PACKAGING following methods:
2
Standard Unit (covers 132 ft )
16 Part A’s � Resin (each 0.28 gal) A. Sandblast with fine sand and reduced pressure
16 Part B’s � Hardener (each 0.04 gal) B. Scarify
12 Part C’s - Chemical Resistant Aggregate (used in liner coat C. Rotary shot blast, such as Blastrac®
only)
Bulk Units (Special Order) Old Concrete
2
Full Bulk units cover 1584 ft . Remove all powdery, weak concrete, paint, wax, oil, grease or other
2
Half-bulks units cover 792 ft . contaminants.
Once the concrete has been cleaned and neutralized, one of the
COVERAGE
following methods shall be used to provide a good bonding tooth, a
PRIMER COAT: One Part A and one Part B is normally sufficient
surface with the texture of 40 to 60 grit sandpaper, with the removal
2
for priming a surface area of 66 ft .
of all laitance.
2
LINER COAT: One Part A, one Part B, and one Part C covers 11 ft
A. Sandblast with fine sand and reduced pressure
at 1/8" thickness.
B. Scarify
C. Rotary shot blast, such as Blastrac®
NOTE: IF SURFACE IS ROUGH, ADDITIONAL PRIMER AND LINER
WILL BE REQUIRED.
NOTE: DEGREE OF CONTAMINATION AND INTENDED SERVICE WILL
DETERMINE DEGREE OF SURFACE PREPARATION. ALL SURFACES
GEL COAT: One Part A and one Part B is normally sufficient for
MUST BE DRY BEFORE APPLICATION.
2
covering a surface area of 66 ft .
Metal Surfaces
2
(Example: for a 1200 ft project, one would need 9 standard units,
Clean by solvent degreasing, followed by abrasive blasting to near
or 144 Part A’s, 144 Part B’s and 108 Part C’s.
white SSPC-SP10 or NACE No. 2 with a 4 mil minimum anchor
Summary:18(A+B) are used for prime coat, 18 (A+B) for gel coat
pattern or "tooth".
and 108 (A+B+C) used for liner coat.
APPLICATION TEMPERATURE
STORAGE TEMPERATURE
Do not apply when surface temperature is below 40°F.
PLASITE 5302AR should not be stored at temperatures below 25°F
or higher than 85°F for long periods of time.
IMPORTANT! FOR APPLICATION, THE MATERIAL MUST BE
70°F TO 85°F.
Storage life is 12 months at 70°F.
269P
May 2004 replaces August 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE®5302 AR
Curing Time: 72 hours at 70°F
MIXING
PRIMER COAT: Mix Parts A & B thoroughly (the pot life or working Temperature schedule listed below may be used as a guide when
life is approximately 20 minutes in the can). rapid curing is necessary:
LINER COAT: Empty the contents of Part B into Part A and mix Temperature Curing Time
thoroughly. Then empty the mixture into a mixer, draining the can for 130ËšF 8 Hrs
about 1/2 minute. Start mixer and slowly add Part C and mix 150ËšF 6 Hrs
approximately 5 minutes. 170ËšF 4 Hrs
GEL COAT: Mix Parts A & B thoroughly (the pot life or working life is CLEAN UP
approximately 20 minutes in the can). Cured or hardened PLASITE 5302AR is almost impossible to remove.
NOTE: PERSON MIXING SHOULD WEAR A DUST MASK OR
Clean tools and equipment immediately with hot, soapy water or
RESPIRATOR.
PLASITE Thinner #71.
Mixer
SAFETY
A mechanical mixer designed for quick, thorough mixing of
READ THIS NOTICE
aggregated epoxy coatings similar to those manufactured by:
SAFETY AND MISCELLANEOUS EQUIPMENT
KOL MIXAL Div. of Man U Fab, Inc.
It is recommended that the operator provide himself with clean
7740 Main Street N.E.
coveralls and rubber soled shoes and observe good personal
Minneapolis , MN 55432
hygiene. Certain personnel may be sensitive to various types of
(612) 574-1768
resins which may cause dermatitis.
QUICK STIR, INC.
P.O. Box 327
When working in confined areas adequate ventilation must be
Port Clinton, OH 43452
provided. Respirators or fresh air supplied hoods may be required.
(419) 732-2611
FIRE AND EXPLOSION HAZARDS: PRODUCT CONTAINS LESS
IMPORTANT! THE POT LIFE OR WORKING LIFE OF THE
THAN 1% VOLATILE COMPONENTS. HOWEVER, VAPORS ARE
LINER BLEND IS 30 MINUTES. ALWAYS POUR MIXED
HEAVIER THAN AIR AND COULD TRAVEL LONG DISTANCES,
BATCHES AS SOON AS BLENDED.
IGNITE, AND FLASHBACK. ELIMINATE ALL IGNITION
SOURCES. Keep away from heat, sparks and open flame and use
IMPORTANT! MIXED MATERIALS REMAINING IN CON-
necessary safety equipment such as air mask, explosion-proof
TAINER WILL PRODUCE HEAT AND MAY SMOKE. KEEP
electrical equipment, non-sparking tools and ladders, etc. Avoid
AWAY FROM COMBUSTIBLE MATERIALS. DO NOT RESEAL
contact with skin and breathing of vapor or spray mist. When working
CONTAINERS!
in tanks, rooms and other enclosed spaces, adequate ventilation
must be provided. Refer to PLASITE Bulletin PA-3. Keep out of the
APPLICATION
reach of children.
CAUTION!! Application in direct sunlight and rising surface
temperature may result in blistering of the materials due to expansion
of entrapped air or moisture in the concrete.
CAUTION - Read and follow all caution statements on this product
data sheet, material safety data sheet and container label for this
Concrete surfaces that have been in direct sunlight must be shaded
product.
for 24 hours prior to application and remain shaded until the initial set
This bulletin provides standard information on the coating and
has taken place. When the surface temperatures are rising, it may be
application procedure. Since varying conditions may not be covered,
necessary to postpone the application or apply during the cooler
consult your local sales representative or Carboline’s Technical
evening hours.
Service Department for further information.
PRIMER: Apply a thin coat of primer by brush or roller. Spread the
liner immediately before primer has hardened, which will occur in
approximately 1 to 1 1/2 hours at 70°F.
NOTE: IF PRIMER HARDENS BEFORE LINER IS APPLIED, IT MUST
BE WHIP BLASTED, REMOVING ALL GLOSS BEFORE TOPCOATING.
LINER: Spread liner evenly over surface. Build up low spots to desired
thickness. Finish each batch as you go.
A 3-1/2" x 10" trowel with rounded corners (referred to as a swimming
pool trowel) is recommended for liner application.
GEL COAT: A gel coat is recommended to provide maximum
chemical resistance. The gel coat may be applied by brush or roller
once the liner has hardened enough to allow application without
damaging the liner. Make sure all pores or trowel pulls are completely
sealed, keeping as thin a film as possible.
Edges
If it is necessary to stop when applying PLASITE 5302AR liner, do not
feather the liner out but, using the edge of your trowel, cut a sharp
(90°) edge. When work is resumed, simply prime edge as you prime
substrate.
Cure Time
Hardening Time: 8 hours at 70°F
May 2004 replaces August 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
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