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                                                                                                                                                PLASITE庐 5309
Formerly PLASGUARD 5309




TYPE PHYSICAL SPECIFICATIONS
PLASITE 5309 is an ambient cured epoxy novolac monolithic liner
formulated for optimum chemical and abrasion resistance in Compressive Strength: ASTM D695: 13,000 - 15,000 psi
continuous immersion service.
6
Modulus of Elasticity: ASTM D695: 1.312 X 10
INTENDED USE
Heavy duty lining system for: Tensile Strength: ASTM D638: 1500 - 2500 psi

Flexural Strength: ASTM D790: 5300 - 6000 psi
Containment Areas Trough Walls
Fourdrinier Pits Foundations -6
Thermal Coefficient of Linear Expansion: ASTM D696: 9.16 X 10
Conveyor Troughs Cyclones
in/in掳F
Conveying Tunnels Sand Hoppers
Pumps Clarifiers
Solids: 100%
Bases Metal Pans
Chutes Trenches
CHEMICAL RESISTANCE
Tanks Acid Pits
Offers a wide range of chemical resistance to acids and solvents.
ADVANTAGES Exceptional resistance to sufuric acid up to 98%.
Cures quickly to form an exceptionally tough, impact and abrasion
resistant surface. Excellent adhesion to concrete, steel and wood. PACKAGING
Minimum down time. Non-shrinking.
A unit of 5309 consists of primer, liner and gel coat.
COLOR: Gray
A unit of 5309 contains:
SURFACE PREPARATION
All surfaces must be clean, dry and free of contamination prior to 8 Cartons of Liquid
application. A carton contains:
2 cans Part A
New Concrete 2 cans Part B
New concrete must have a minimum of 28 days cure and no curing
agents or sealers shall be used (unless approved by Carboline). 12 Bags 5300 Series Aggregate

Remove oil, grease or other loose or foreign materials and COVERAGE
contaminants. Coverage based on a normal surface. A standard unit of 5309 will
2
cover 132 ft at 1/8鈥? thick.
A good bonding tooth, a texture of 40 to 60 grit sandpaper, is
desired with the removal of all glaze. To provide the foregoing Primer
2
bonding tooth, it is necessary to prepare the surface using one of One Part A and one Part B primes a surface area of 60 to 80 ft .
the following methods: sandblast with fine sand and reduced pres-
sure, scarify or, rotary shot blast such as Blastrac庐. Liner
2
One Part A, one Part B and one Part C covers 11ft at 1/8鈥? thick.
Old Concrete
Remove all powdery, weak concrete, paint, wax, oil, grease or other Gel Coat
2
contaminants. One Part A and one Part B covers a surface area of 66 ft .

Once the concrete has been cleaned and neutralized, one of the Note: The resins (Part A) and the hardeners (Part B) for the primer,
following methods shall be used to provide a good bonding tooth, a liner and gel coat are identical (both generically and in quantity) and
surface with a texture of 40 to 60 grit sandpaper, with the removal of are used interchangeably.
all glaze: sandblast with fine sand and reduced pressure, scarify or
rotary shot blast such as Blastrac庐. MIXING
Primer
Metal Surfaces Mix Part A & B thoroughly (the pot life or working life is
Degrease surface prior to sandblasting. Use organic solvents, approximately 20 minutes in the can).
alkaline solutions, steam, hot water with detergents or other
systems that will completely remove dirt, oil, grease, etc. Mixer
A mechanical mixer designed for quick, thorough mixing of
Blast the surface to near white SSPC-SP10 or NACE No. 2 using a aggregated epoxy coatings similar to those manufactured by:
Venturi blast nozzle with 100 psi air. To produce the 4 mil minimum
anchor pattern or 鈥渢ooth,鈥? the blasting media used shall be a KOL MIXAL Div. of Man U Fab, Inc.
Minneapolis, MN
properly graded, clean, sharp angular abrasive similar to Humble
Abrasive Flint S7 (6-30 mesh), steel grit (HG25) or BLACK
KENRICH PRODUCTS
BEAUTY庐 (BB1040).
Portland, OR

APPLICATION TEMPERATURE IMPORTANT! The pot life or working life of the liner blend is 30
For application, the material must be 70 to 85掳F. Do not apply when minutes. Always pour mixed batches as soon as blended.
surface temperature is below 40掳F.
August 2003 replaces May 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline庐 and Plasite庐 are
registered trademarks of Carboline Company.
PLASITE庐5309
Liner CLEAN UP
Empty the contents of Part B into Part A and mix thoroughly. Then Cured or hardened PLASITE 5309 is almost impossible to remove.
empty the mixture into a mixer, draining the can for about 1/2 minute. Clean tools and equipment immediately with hot, soapy water or
Start mixer and slowly add Part C and mix approximately 5 minutes. Plasite Thinner #71.

Note: Person mixing should wear a dust mask or respirator. STORAGE TEMPERATURE
PLASITE 5309 should not be stored at temperatures below 25掳F or
Gel Coat higher than 85掳F for long periods of time.
Mix Parts A & B thoroughly (the pot life or working life is
approximately 20 minutes in the can). Storage life is 12 months at 70掳F.

IMPORTANT! Mixed materials remaining in container will pro- Prior to application, all three components and equipment must be
duce heat and may smoke. Keep away from combustible ma- stored at 70 to 85掳F for at least 48 hours.
terials. Do not reseal containers!
INSPECTION
APPLICATION A pinhole-free film is essential for immersion service. Testing with a
Application in direct sunlight and rising surface temperatures may Tinker & Rasor Model AP-W, Stearns Model 14/20 or equivalent is
result in blistering of the materials due to expansion of entrapped air required. 10,000 to 14,000 volts should be used. Allow a minimum of
or moisture in the concrete. 48 hours at 70掳F before holiday testing.
Concrete surfaces that have been in direct sunlight must be shaded SAFETY
for 24 hours prior to application and remain shaded until the initial set READ THIS NOTICE
has taken place. When the surface temperatures are rising, it may be SAFETY AND MISCELLANEOUS EQUIPMENT
necessary to postpone the application or apply during the cooler
evening hours. It is recommended that the operator provide himself with clean
coveralls and rubber soled shoes and observe good personal
Primer hygiene. Certain personnel may be sensitive to various types of
Apply a thin coat of primer by brush or roller. Apply as thin a film as resins which may cause dermatitis.
possible to wet the surface. Excessive primer application may cause
liner to sag. If primer hardens before liner is applied, it must be whip FIRE AND EXPLOSION HAZARDS: PRODUCT CONTAINS LESS
blasted removing all gloss before topcoating. THAN 1% VOLATILE COMPONENTS. HOWEVER, VAPORS ARE
HEAVIER THAN AIR AND COULD TRAVEL LONG DISTANCES,
Liner IGNITE, AND FLASHBACK. ELIMINATE ALL IGNITION
Spread liner evenly over surface. Build up low spots to desired SOURCES. Keep away from heat, sparks and open flame and use
thickness. Finish each batch as you go. A 3 1/2鈥? x 10鈥? trowel with necessary safety equipment, such as, air mask, explosion-proof
rounded corners (referred to as a swimming pool trowel) is electrical equipment, non-sparking tools and ladders, etc. Avoid
recommended for liner application. contact with skin and breathing of vapor or spray mist. When working
in tanks, rooms and other enclosed spaces, adequate ventilation
must be provided and respirators or fresh air supplied hoods may be
Gel Coat
required. Refer to Plasite Bulletin PA-3. Keep out of the reach of
A gel coat is recommended to provide maximum chemical resistance.
children.
The gel coat may be applied by brush or roller once the liner has
hardened enough to allow application without damaging the liner.
CAUTION - Read and follow all caution statements on this product
Make sure all pores or trowel pulls are completely sealed keeping as
data sheet, material safety data sheet and container label for this
thin a film as possible.
product.
EDGES
This data sheet provides standard information on the coating and
If it is necessary to stop when applying PLASITE 5309 liner, do not
application procedure. Since varying conditions may not be covered,
feather the liner out, use the edge of your trowel to cut a sharp (90掳)
consult with your local sales representative or Carboline Technical
edge. When work is resumed, simply prime edge as you prime
Service Department for further information.
substrate.

CURE TIME
Hardening Time: 8 hours at 70掳F
Curing Time: 72 hours at 70掳F

Temperature schedule listed below may be used as a guide when
rapid curing is necessary.


Temperature Curing Time
8 Hrs
130掳F
6 Hrs
150掳F
4 Hrs
170掳F




August 2003 replaces May 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline庐 and Plasite庐 are
registered trademarks of Carboline Company.

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