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                                                                                                                                                PLASITE® 9053
Formerly PLASGUARD 9053




TYPE PHYSICAL SPECIFICATIONS
A low VOC water-resistant epoxy coating polymerized with a
polyamine-type curing agent. Pigments: Iron oxide and inerts.

INTENDED USE Solids: 89% ± 2% by weight; 73% ± 2% by volume.
Primarily as a tank lining for water, including deionized or distilled
water at elevated temperatures. Special pigmentation provides Pot Life: Approximately 2 to 3 hours at 70°F.
additional film undercutting protection in high temperature brine
solutions. Complies with the requirements of the United States Food Shelf Life: 24 months at 70°F. Material in stock should be turned
and Drug Administration 21 CFR 175.300 for direct food contact upside down every 3 months.
use. FOR INDUSTRIAL USE ONLY!
Thermal Shock: Unaffected in 5 cycles, minus 70°F to plus 212°F.
TEMPERATURE RESISTANCE
Dry film basis is 350°F for short periods. Continuous immersion CHEMICAL RESISTANCE
temperatures depend on particular reagent and temperatures. Fresh Water Sea Water Brines

COLOR A non-pressurized Atlas Cell test condition consisting of DI water at
Charcoal Gray. 212°F had no effect after one year.

FILM THICKNESS PER COAT NOTE: Although the chemical tests indicated show that PLASITE 9053 is
A 5 to 8 mil film is produced in one multi-pass spray coat. Total film unaffected as listed, it is not meant to imply an express guarantee in
actual service. The service is dependent upon proper application and
thickness recommended: DI water, distilled water, tap water, waste
actual operating conditions and it is recommended that users confirm
and brine water - 12 to 16 mils; in sparger hoppers - 8 to 12 mils.
adaptability of the product for a specific use by their own tests. PLASITE
9053 is not suitable for service in corrosive acids or oxidizing service for
COVERAGE continuous immersion.
2
1,171 mil ft /gallon ± 2% (theoretical). Two multi-pass spray coats
will produce the DFT recommended for immersion service. 66.9 recommended at any temperature if cure time is questioned.
2 2
ft /gallon will produce a 12 to 16 mil DFT film; 93.7 ft /gallon will PLASITE 9053 should be force cured for all taste sensitive
produce an 8 to 12 mil DFT film (20% loss included). immersion services.
Force curing at elevated temperature does increase resistance to
DRYING TIME certain exposures, therefore, when exposure is severe, force curing
Surface will normally be tack-free in 6 to 8 hours at 70°F. is recommended to obtain maximum resistance.
Coating as Supplied Thinned 10% by Volume
VOC CONTENT Listed below are a few force curing schedules that may be used for
(Determined with PLASITE Thinner #71
time and work planning. Prior to raising metal to the force curing
Theoretically) (Determined Theoretically)
temperature, allow 2 to 5 hours air dry time at 70°F to 100°F. After
Color Lbs./Gal. g/L Lbs./Gal. g/L the appropriate air dry period, raise metal temperature
approximately 30°F each 30 minutes until the desired force curing
1.96 ± 2% 234 ± 2% 2.40 ± 2% 288 ± 2%
Charcoal Gray metal temperature is reached.

METAL CURING METAL CURING
ZONE OF USAGE TEMPERATURE TIME TEMPERATURE TIME
A Zone: This would include immersion service for process and Final cure may be checked by exposing coated surface 4 Hrs
18 Hrs
130°F 170°F to MIBK for
storage vessels. Refer to FILM THICKNESS PER COAT section on 10 minutes. If no dissolving and only minor softening of 3 Hrsoccurs,
10 Hrs
140°F 180°F film
page 1. 6 Hrs 2 ½ Hrs
150°F 190°F
the curing can be considered complete. The film will reharden after
5 Hrs 2 Hrs
160°F 200°F
exposure if cured.
THINNERS
PLASITE Thinner #71 is recommended under most conditions. The SURFACE PREPARATION
amounts of thinner required will vary depending on air and surface Steel
temperatures and application equipment. Normal application Immersion Service (Zone A as described under Zone of Usage)
temperatures and conditions will require the addition of All sharp edges shall be ground to produce a radius and all
approximately 10% by volume with approximately 5% additional imperfections such as skip welds, delaminations, scabs, slivers and
thinner added for each 5°F of increased temperature. Airless spray slag shall be corrected prior to abrasive blasting. Skip welds shall be
equipment and above normal temperatures require additional welded solid.
thinning.
It is recommended that the amount of thinner included on each Degrease surface prior to sandblasting. Organic solvents, alkaline
order amount to approximately 20% of the coating order. solutions, steam, hot water with detergents or other systems that will
completely remove dirt, oil, grease, etc. may be used. Used tanks
CLEANUP THINNER: Thinner #71 may require additional decontamination.
CURING The surface shall be blasted to a SSPC-SP5 or NACE No. 1 white
For immersion service, curing will normally take place in 7 days at metal surface using a Venturi blast nozzle supplied with 80 to 100
70°F, 10 days at 60 to 69°F or 14 days at 50 to 59°F. This coating psi. An anchor pattern or “tooth� in the metal shall correspond to
should not be applied when air temperature or temperature of approximately 20 to 25% of the total film thickness of the coating.
surface to be coated is below 50°F. As ventilation and other factors
affect the time/cure of coatings, additional time allowance is Contaminated grit shall not be used for the finish work.
August 2005 replaces August 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE®9053
The blasting media used shall be a natural abrasive, or steel grit, or Allow to dry approximately one minute, but not long enough to allow
slag grit (similar or equal to BLACK BEAUTY®). These abrasives film to completely dry.
shall be sharp with a hard cutting surface, properly graded, dry and
of best quality. The media shall be of proper size to obtain the Apply crisscross multi-passes maintaining an even continuous wet
specified anchor pattern and shall be free of objectionable appearing film. This technique will enable an 8 to 10 mil wet film
contaminants. (approximately 6 to 8 mils DFT) to be applied per multi-pass coat.
Repeat this procedure for second coat to obtain a film of 12 to 16
The anchor pattern shall be sharp and no evidence of a polished mils, noting the overcoat instructions below.
surface is allowed.
Overcoat time will vary both with temperature and ventilation.
Remove all traces of grit and dust with a vacuum cleaner or by Normally 8 to 12 hours at 70°F is required for enclosed spaces, with
brushing. Care must be taken to avoid contaminating the surface additional time needed if coating is being applied at lower
with fingerprints or from detrimental material on the workers� temperatures. Remove all overspray by dry brushing or scraping if
clothes. required.

The surface temperature shall be maintained at a minimum of 5°F Equipment must be thoroughly cleaned immediately after use with
above the dew point to prevent oxidation of the surface. The coating Plasite thinner to prevent the setting of the coating.
shall be applied within the same day that the surface has been pre-
pared. Note: All welds, pits and rough metal areas should be coated by
brush prior to spray application.
Concrete
Contact Carboline for a recommendation. Brush
Recommended for small areas and repairs only. Use a high quality
Aluminum brush and apply a very light crisscross brush coat. Allow to dry for
Surface shall be clean and grease-free with a blast produced anchor approximately 5 minutes. Then apply a heavy coat using a crisscross
pattern or “tooth� as described earlier under Steel. In addition, the brush pattern. “Flow� the coating on rather than try to “brush out.�
blasted surface shall be given a chemical treatment such as: Allow to dry tack-free. Repeat Steps 3 and 4 until sufficient film
thickness is obtained. Normally, a film thickness of 3 to 4 mils can be
ALODINE 1200S available from Henkel Surface Tech obtained per coat by this method.
IRIDITE 14-2 produced by MacDermid Incorporated
INSPECTION
OAKITE CRYSCOAT 747LTS and OAKITE CRYSCOAT CAUTION! Due to the type of pigmentation in PLASITE 9053, high
voltage holiday inspection equipment cannot be used without
ULTRASEAL produced by Oakite Products
damaging the coating film. The use of non-destructive type holiday
inspection equipment such as the Tinker Rasor Model M1 A 67.5 volt
APPLICATION wet sponge type detector is recommended.
Mixing
Mix Part II into Part I using mechanical agitator, making sure all of Degree of surface preparation shall conform to appropriate
Part II is completely mixed with Part I. Do not reduce or leave out any specifications as outlined in SURFACE PREPARATION section. Film
of the Part II. Mix well until obtaining a smooth liquid free of any thickness of each coat and total dry film thickness of coating system
unmixed particles of pigment. Add Part III and mix well. Part I is the shall be determined with a non-destructive magnetic gauge properly
liquid resin. Part II is the pigment and Part III is the curing agent. calibrated.
Splitting of kits is not recommended. If necessary, mix Part I and Part
II thoroughly and proportion mixture accurately with Part III. The total Refer to Plasite Bulletin PA-3, Section 3, for inspection requirements.
coating (Part I and Part II mixture) to curing agent (Part III) ration is
SAFETY
4:1 by volume. Continuous slow agitation during use is
READ THIS NOTICE
recommended. The coating should stand approximately 15 minutes
SAFETY AND MISCELLANEOUS EQUIPMENT
after the curing agent has been thoroughly mixed.
For tank lining work or enclosed spaces, it is recommended that the operator
Spray provide himself with clean coveralls and rubber soled shoes and observe good
All spray equipment should be thoroughly cleaned and the hose, in personal hygiene. Certain personnel may be sensitive to various types of
particular, should be free of old paint film and other contaminants. resins which may cause dermatitis.

THE SOLVENT IN THIS COATING IS FLAMMABLE AND CARE AS
Use standard production type spray guns:
DEMANDED BY GOOD PRACTICE, OSHA, STATE AND LOCAL SAFETY
CODES, ETC. MUST BE FOLLOWED CLOSELY. Keep away from heat,
GUN FLUID AIR
sparks and open flame and use necessary safety equipment, such as, air
DeVilbiss JGA-510 E 797
mask, explosion-proof electrical equipment, non-sparking tools and ladders,
Binks #2001 66-SS 63-PB
etc. Avoid contact with skin and breathing of vapor or spray mist. When
Graco P800 04 02
working in tanks, rooms and other enclosed spaces, adequate ventilation must
be provided. Refer to Plasite Bulletin PA-3. Keep out of the reach of children.
When airless spray equipment is used, the recommended liquid
pressure is 1500 to 1800 psi with tip size from .017� to .021�.
CAUTION - Read and follow all caution statements on this product data sheet,
Thinning requirements are more than for conventional spray.
material safety data sheet and container label for this product.
Continuous mixing during use is recommended. This data sheet provides standard information on the coating and application
procedure. Since varying conditions may not be covered, consult with your local
Air supply shall be uncontaminated. Adjust air pressure to sales representative or Carboline Technical Service Department for further
approximately 50 lbs. at the gun and provide 5 to 10 lbs. of pot information.
pressure. Adjust spray gun by first opening liquid valve and then
adjusting air valve to give an 8� to 12� wide spray pattern with best
possible atomization.

Apply a “mist� bonding pass.


August 2005 replaces August 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.

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