PLASITE® 9060
and 9060 HAR
TYPE PHYSICAL SPECIFICATIONS
A high solids modified epoxy cured with an amine adduct curing agent.
Pigments: Titanium dioxide, inert fillers and tinting colors.
Designed specifically as a high chemical-resistant, non-toxic, odorless
coating.
Solids: 9060: 90 ± 2% by weight; 82 ± 2% by volume.
INTENDED USE 9060 HAR: 90 ± 2% by weight; 80 ± 2% by volume
Primarily as a tank lining and equipment coating material for the food Pot Life: Approximately 1 hour at 70°F.
and beverage industries. This material, when properly applied and
force cured, will not impart taste or odor. PLASITE 9060 meets the Shelf Life: 12 months minimum at 70°F.
FDA requirements for 21 CFR, 175.300. PLASITE 9060 white, Lt. gray
and Lt. blue have been accepted by the U.S. Department of Agriculture Shipping Weight: Approximately 13-14 lbs (6 kg) per gal.
for use in direct food contact areas.
Mixing Ratio: 1 part of curing agent to 4 parts of coating material by volume.
TEMPERATURE RESISTANCE
Dry temperature basis is 400°F/204°C for short periods; 250°F/121°C *Abrasion Resistance: 9060: 70 milligrams average loss
continuous. Immersion temperatures depend on particular reagent. 9060 HAR: 15.5 milligrams loss
1000 cycles, Taber CS-17 Wheel, 1000 gram weight.
COLORS White; Lt. Gray; Lt. Blue
*Surface Hardness: Konig Pendulum Hardness of 152 seconds for 9060 and 120.6
FILM THICKNESS PER COAT seconds for 9060 HAR. (Glass Standard = 250 seconds); ASTM Method D4366-84.
A 6 to 7 mil/150 to 175 microns film is easily produced in one multi-
pass spray coat. Thermal Shock: Unaffected 5 cycles, minus 70°F/21°C to plus 200°F/93.3°C.
COVERAGE Gloss: 72 at 60°.
1315 mil ft2 or 118.3 m2 per gal. (theoretical). For estimating purposes,
81 ft2/gal. will produce a 13 mil/325 microns film (20% loss included). *Note: Above tests were conducted on film cured at 150°F/65.5°C.
Two to three coats will produce a 12 to 15 mil/300 to 375 microns film
for immersion service. CHEMICAL RESISTANCE
The following list of laboratory tests is an indication of the range of chemical
VOC CONTENT resistance. These tests consist of mild steel test panels coated to a film thickness of
12 to 15 mils/300 to 375 microns. The panels are one-half immersed in the solution
Thinned 10% by Volume
Coating as Supplied for the noted time with no effect to the coating.
with PLASITE Thinner #71
(ASTM Method D2369)
(Determined Theoretically)
Beer…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??100°F/37.8°C 1 year
Lt Gray
Lbs./Gal. g/L Lbs./Gal. g/L Corn oil…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..â€?150°F/65.5°C 1 year
Color
Corn syrup, hi fructose…â?¦â?¦â?¦â??150°F/65.5°C 1 year
1.02 ± 2% 123 ± 2% 1.54 ± 2% 185 ± 2%
9060
Ethyl alcohol 20%, in water…â?¦â??150°F/65.5°C 6 months
9060 Ethyl alcohol 20%, in water,
1.32 ± 2% 158 ± 2% 1.98 ± 2% 237± 2%
HAR 3.2 pH with citric acid…â?¦â?¦â?¦â??..150°F/65.5°C 6 months
Gasoline, premium no-lead…â?¦â??100°F/37.8°C 1 year
VOC Content varies between colors. Contact Carboline Technical
Methyl ethyl ketone…â?¦â?¦â?¦â?¦â??..100°F/37.8°C 1 year
Service Department for VOC of specific colors.
Oil Prudhoe Bay sour crude…â?¦â??210°F/99°C 1 year
Sodium hydroxide 10%, in water�100°F/37.8°C 1 year
DRYING TIME
Toluol…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..100°F/37.8°C 1 year
Surface will normally be tack-free in 10 to 12 hours at 70°F/21°C.
Vodka, 190 proof…â?¦â?¦â?¦â?¦â?¦â??..100°F/37.8°C 1 year
Curing will take place in 5 days at 90°F/32.2°C and 7 days at
Wine, 14% by vol. Alcohol…â?¦â??..100°F/37.8°C 1 year
70°F/21°C. For specific cure instructions, see CURING section. Force
Wine, fortified, 20% alcohol…â?¦â??100°F/37.8°C 1 year
curing is required to prevent possible taste and odor pickup by
sensitive food products.
Although the chemical tests indicated may show that PLASITE 9060 is unaffected
by immersion as listed, it is not meant to imply an express guarantee in actual
RECOAT TIME
service. The service is dependent upon proper application and actual operating
Must be topcoated within two weeks for metal temperature exposure to
conditions and it is generally recommended that users confirm adaptability of the
130°F/54.4°C. For temperature exposure of 131 to 150°F, must be
product for a specific use by their own tests.
topcoated in a maximum of 24 hours.
PLASITE 9060 can also be used for more aggressive exposures (acids) for
THINNERS
intermittent (splash or fume) use. Consult Carboline Technical Service for your
PLASITE Thinner #71 is recommended. The amounts required will
specific needs.
vary depending upon air and surface temperatures and application
equipment. Normal application temperatures and conditions will require
CURING
addition of approximately 5 to 10% by volume with approximately 5%
Normally, polymerization and curing will take place in 5 days at 90°F/32.2°C
additional thinner added for each 5°F/3°C of increased temperature. It
and 7 days at 70°F/21°C. This coating should not be applied when air
is recommended that the amount of thinner included on each order
temperature or temperature of surface to be coated is below 50°F/10°C.
amount to approximately 20% of the coating order.
Within 24 hours after coating is applied, a minimum substrate tempera-
CLEANUP THINNER: Thinner #71
ture of 70°F/21°C is required for proper polymerization.
PRIMER
Primers of the inhibitive type must be used when steel surfaces
are not blasted to white metal and when finish coatings are below
8 mils in thickness. Contact Carboline for recommendations.
August 2006 - Marine
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company
to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility
for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY
CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Page 1 of 4
Carboline® and Plasite® are registered trademarks of Carboline Company.
PLASITE®9060 and 9060 HAR
In order to insure the complete removal of solvents and odor, force Surface preparation for chemical atmosphere and weathering must result in
curing is generally recommended when coating is to be used in food a relatively rough surface. If the steel is new and this type of surface
related service. preparation does not leave a reasonably rough surface on the steel, then
the heavy film system is not recommended.
Listed below are a few curing schedules that may be used for time and
work planning. Prior to raising the metal to the force curing temperature, it is Depending on service conditions, film thickness requirements may be
reduced. Contact Carboline Technical Service Department for further
necessary that an air dry time of 2 to 5 hours at temperatures from 70/21°C
information.
to 100°F/37.8°C be allowed. After the air dry period has elapsed, the
temperature should be raised approximately 30°F/18°C each 30 minutes
Concrete
until the desired force curing metal temperature is reached.
Contact Carboline for a recommendation.
METAL CURING METAL CURING
TEMPERATURE TIME TEMPERATURE TIME
Aluminum
12 Hrs 6 Hrs
150°F/65.5°C 200°F/93.3°C Surface shall be clean and grease-free with a blast produced anchor
pattern or “tooth� as described earlier under STEEL. In addition, the
10 Hrs 4 Hrs
175°F/79.4°C 225°F/107.2°C
blasted surface shall be given a chemical treatment such as:
Final cure may be checked by exposing coated surface to MIBK for ten
ALODINE 1200S available from Henkel Surface Tech
minutes. If no dissolving and only minor softening of film occurs, the curing
can be considered complete. The film should reharden after exposure if cured. IRIDITE 14-2 produced by MacDermid Incorporated
OAKITE CRYSCOAT 747LTS and OAKITE CRYSCOAT ULTRASEAL
SURFACE PREPARATION
produced by Oakite Products
Steel
High Temperature & Immersion Service For immersion, blasting with sharp grit followed by the chemical
All sharp edges shall be ground to produce a radius and all imperfections, surface treatment is required.
such as, skip welds, delaminations, scabs, slivers and slag shall be corrected Note: On metallic surfaces prepared only by chemical etching, the total
prior to abrasive blasting. coating film thickness applied should be restricted to only half the film
normally applied to blasted surfaces. This reduced film thickness should
Skip welds shall be welded solid. be considered during selection of the coating for the service and the type
of surface preparation performed.
Degrease surface prior to sandblasting. Organic solvents, alkaline solutions,
steam, hot water with detergents or other systems that will completely remove Wood, Transite and Similar Surfaces
dirt, oil, grease, etc. may be used. Prebaking of old tanks is recommended. Normally, these materials need no surface treatment provided they are dry
Additional decontamination may also be necessary. and free of grease, oil and dirt. It is generally recommended that the first
coat be diluted one part of recommended PLASITE Thinner #71 to one part
The surface shall be blasted to an SSPC-SP5/NACE No. 1 Joint Surface of material and brush applied.
Preparation Standard blast grade using a Venturi blast nozzle supplied with 80
to 100 psi/5.5 to 6.9 bars. An anchor pattern or “tooth� in the metal shall APPLICATION
correspond to approximately 20 to 25% of the total film thickness of the Mixing
coating. The curing agent and coating are supplied in separate containers at a 4:1
ratio. For splitting purposes, use 1 part curing agent to 4 parts coating by
Contaminated grit shall not be used for the finish work. volume. Thoroughly mix coating, then add curing agent slowly and mix
completely with coating. PLASITE Thinner #71 may be added before curing
The blasting media used shall be a natural abrasive, or steel grit, or slag grit agent to extend pot life.
(similar or equal to BLACK BEAUTY®). These abrasives shall be sharp with a
hard cutting surface, properly graded, dry and of best quality. The media shall Spray
be of proper size to obtain the specified anchor pattern and shall be free of All spray equipment should be thoroughly cleaned and the hose, in
objectionable contaminants. particular, should be free of old paint film and other contaminants.
The anchor pattern shall be sharp and no evidence of a polished surface is Use standard production-type spray guns:
allowed.
GUN FLUID AIR
DeVilbiss JGA-510 E 797
Remove all traces of grit and dust with a vacuum cleaner or by brushing. Care
Binks #2001 66-SS 63-PB
must be taken to avoid contaminating the surface with fingerprints or from det-
Graco P800 04 02
rimental material on the workers� clothes. When airless spray equipment is used, the recommended liquid pressure is
1500 to 1800 psi/103 to 124 bars with tip size from .017� to .021�. Thinning
The surface temperature shall be maintained at a minimum of 5°F/3°C above requirements are more than for conventional spray.
the dew point to prevent oxidation of the surface. The coating shall be applied
within the same day that the surface has been prepared. Visible oxidation or Air supply shall be uncontaminated. Adjust air pressure to approximately 50
condensation is not allowed. lbs./3.4 bars at the gun and provide 5 to 10 lbs./0.34 to 0.7 bars of pot
pressure. Adjust spray gun first by opening liquid valve and then adjusting
Service in Corrosive Atmosphere air valve to give an 8� to 12�/20 to 30.5 cm. wide spray pattern with best
Degrease as described above. possible atomization.
Use SSPC/NACE Joint Surface3 Standards as noted below: Apply a “mist� bonding pass.
SSPC-SP10/NACE No. 2 (near white metal blast grade) - strong fumes and Allow to dry approximately one minute but not long enough to allow film to
splash spill. completely dry.
SSPC-SP6/NACE No. 3 (commercial blast grade) - chemical atmosphere and
weathering. Apply crisscross multi-passes, moving gun at fairly rapid rate, maintaining a
SSPC-SP7/NACE No. 4 (brush-off blast cleaning) - chemical atmosphere and wet appearing film. Fast multi-passes may be applied until you have a film
weathering. thickness of approximately 6 to 7 mils/150 to 175 microns (approximately 7
SSPC-SP3 (power tool cleaning) - chemical atmosphere and weathering. to 9 wet mils/175 to 225 microns). Repeat this procedure for the second
coat to obtain a 12 to 15 mil DFT.
When utilized, inhibitive primer should be applied as soon as possible after
surface preparation. Overcoat time will vary both with temperature and ventilation and will
require from 10 to 12 hours at 70°F/21°C for enclosed spaces. Less
time is required for exteriors. Remove all overspray by dry brushing
or scraping if required.
August 2006 - Marine
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE® 9060 and 9060 HAR
Equipment must be thoroughly cleaned immediately after use with Plasite
SAFETY
thinner to prevent the setting of the coating.
READ THIS NOTICE
Note: Prior to application, stripe brush all welds, attachments and SAFETY AND MISCELLANEOUS EQUIPMENT
surface irregularities using PLASITE 9060 thinned a minimum of 50%
by volume of PLASITE Thinner #71. For tank lining work or enclosed spaces, it is recommended that the
operator provide himself with clean coveralls and rubber soled shoes and
Brush observe good personal hygiene. Certain personnel may be sensitive to
Recommended for small areas and repairs only. Use a high quality brush, various types of resins which may cause dermatitis.
and apply a very light crisscross brush coat. Allow to dry for approximately
THE SOLVENT IN THIS COATING IS FLAMMABLE AND CARE AS
5 minutes. Then apply a heavy coat using a crisscross brush pattern.
DEMANDED BY GOOD PRACTICE, OSHA, STATE AND LOCAL
“Flow� the coating or rather than try to “brush out.� Allow to dry tack-free.
SAFETY CODES, ETC. MUST BE FOLLOWED CLOSELY. Keep away
Repeat until sufficient film thickness is obtained. Normally, a film thickness
of 2.5 to 3 mils/63 to 75 microns can be obtained per coat by this method. from heat, sparks and open flame and use necessary safety equipment,
such as, air mask, explosion-proof electrical equipment, non-sparking tools
INSPECTION and ladders, etc. Avoid contact with skin and breathing of vapor or spray
Degree of surface preparation shall conform to appropriate specification as mist. When working in tanks, rooms and other enclosed spaces, adequate
outlined in SURFACE PREPARATION section. Film thickness of each coat ventilation must be provided. Refer to Plasite Bulletin PA-3. Keep out of
and total dry film thickness of coating system shall be determined with a the reach of children.
nondestructive magnetic gauge properly calibrated.
CAUTION - Read and follow all caution statements on this product data
Refer to Plasite Bulletin PA-3 for inspection requirements. sheet, material safety data sheet and container label for this product.
This data sheet provides standard information on the coating and
application procedure. Since varying conditions may not be covered,
consult with your local sales representative or Carboline Technical Service
Department for further information.
August 2006 - Marine
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
Page 3 of 4
registered trademarks of Carboline Company.
PLASITE®9060 and 9060 HAR
August 2006 - Marine
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
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