PLASITE庐 9570
Formerly PLASGUARD 9570
Includes PLASITE 9570HAR & 9570TFE
TYPE PHYSICAL SPECIFICATIONS
A low temperature bake high solids modified epoxy cured with an amine
Pigments: Iron oxide yellow, iron oxide black, titanium dioxide and inerts
curing agent. PLASITE 9570HAR is specifically formulated for excellent
abrasion resistance while retaining temperature, chemical and other and special abrasion resistant pigments for PLASITE 9570HAR.
physical properties of PLASITE 9570. PLASITE 9570TFE is specifically
Solids: 92% 卤 2% by weight; 85% 卤 2% by volume.
formulated to provide greater release properties to aid in the prevention
of product hang-up or bridging problems.
Pot Life: Approximately 3 to 4 hours at 70掳F.
INTENDED USE
As a highly resistant film for chemical tank lining service. Shelf Life: 12 months at 70掳F. Material in stock should be turned upside
down every 3 months.
GOVERNMENT AGENCY ACCEPTANCE
The ingredients in the PLASITE 9570 systems meet the requirements of Shipping Weight: 9570 & 9570TFE: Approximately 13 lbs./gal.,
the U.S. Food and Drug Regulations as listed under Title 21, Chapter 1, 9570HAR: 14.3 lbs./gal.
175.300. PLASITE 9570 systems have been accepted by the U.S.
Environmental Protection Agency for use on surfaces which contact Abrasion Resistance: Average loss per 1000 cycles, Taber CS-17 Wheel,
potable water. 1000 gram weight
TEMPERATURE RESISTANCE PLASITE 9570 & 9570TFE - 26.5 milligrams
Non-immersion basis is 400掳F for short periods; 300掳F continuous.
Immersion temperatures depend on particular reagent. PLASITE 9570HAR - 10.8 milligrams
COLORS Surface Hardness: Konig Pendulum Hardness of 191 seconds (Glass
PLASITE 9570 - Iron Oxide Yellow; Olive Oxide; Standard = 250 seconds); ASTM Method D4366-84.
PLASITE 9570HAR - Light Gray
PLASITE 9570TFE - Iron Oxide Yellow; Olive Oxide; Lt. Blue Thermal Shock: Unaffected 5 cycles, minus 70掳F to plus 270掳F.
Note: Will discolor when exposed to UV. Gloss: 50 at 60掳.
* for use of prime coat
CHEMICAL RESISTANCE
VOC CONTENT Excellent resistance to all caustic solutions up to 200掳F, combined with
chemical resistance to a wide range of acids, solvents and water
Thinned 10% by Volume
Coating as Supplied solutions. PLASITE 9570 is classified as a relatively thin film coating and
with Thinner #71
(Determined Theoretically) should not be used for total and continuous immersion in certain
(Determined Theoretically)
chemicals which have extremely high corrosion rates to mild steel and
Color Lbs./Gal. g/L Lbs./Gal. g/L
other substrates. Use in such chemical exposure should be confined to
fumes and spills.
1.04 卤 2% 125 卤 2% 1.54 卤 2% 184 卤 2%
Standard
It is recommended that the amount of thinner included on each order
VOC content varies between colors. Contact Carboline Technical
amount to approximately 20% of the coating order.
Service Department for VOC of specific colors.
FINAL BAKE
FILM THICKNESS PER COAT
The final bake is based on metal temperatures.
A 6 to 7 mil film is produced in one multi-pass spray coat.
COVERAGE 4 Hours at 200掳F Minimum (Metal Temperature)
1310 mil ft2/gal. (theoretical). Two coats will produce a 12 to 15 mil DFT
film required for immersion service. For estimating purposes, 77 ft2/gal. 2 Hours at 250掳F Minimum (Metal Temperature)
will produce a 12 to 15 mil dry film (20% loss included).
A final bake of 250掳F will increase resistance to certain exposures and
DRYING TIME
is generally recommended when the exposure is considered to be
Surface will normally be tack-free in 16 hours at 90掳F or 24 hours at
extremely severe.
70掳F. Drying time between coats may be decreased by force curing. Do
not force cure at temperatures in excess of 150掳F. When force curing at
SURFACE PREPARATION
temperatures between 120 to 150掳F, the length of cure must not exceed
Steel
12 hours.
Immersion Service
All sharp edges shall be ground to produce a radius and all imperfections
Caution: Overbaking between coats will result in loss of adhesion.
such as skip welds, delaminations, scabs, slivers and slag shall be
corrected prior to abrasive blasting. Skip welds shall be welded solid.
THINNERS
Thinner #71 is recommended for thinning and clean-up.
Surface shall be contaminant-free. Organic solvents, alkaline solutions,
steam, hot water with detergents, heat or other methods that will completely
It will always be necessary to thin the coating. The applicator must
remove dirt, oil, grease, etc. may be used. Additional decontamination may
make exact thinner adjustments based on his equipment and air
also be necessary.
and surface temperatures. The following thinning guidelines are
appropriate: The surface shall be blasted to an SSPC-SP5 or NACE No. 1 white metal
surface using a Venturi blast nozzle supplied with 80 to 100 psi. The air
Normal application temperatures and conditions will require the supply shall be free of oil, water and other contaminants. An anchor pattern
addition of approximately 10 to 20% thinner by volume with or 鈥渢ooth鈥? in the metal shall correspond to approximately 20 to 25% of the
approximately 5% additional thinner added for each 5掳F of total film thickness of the coating.
increased temperature.
168P/294P/295P
July 2008 replaces November 2006
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline餂? and Plasite餂? are
registered trademarks of Carboline Company.
PLASITE铮?9570
Contaminated grit shall not be used for the finish work. Apply crisscross multi-passes, moving gun at fairly rapid rate, maintaining a
The blasting media used shall be natural abrasive, steel grit, or slag grit wet appearing film. Observe the coating surface and when it appears to be
(similar or equal to BLACK BEAUTY庐). These abrasives shall be sharp flowing together, you will have an average of 4 to 5 mils wet film. By
with a hard-cutting surface, properly graded, dry and of best quality. The allowing the solvents to flash-off for a few minutes, several more fast multi-
media shall be of proper size to obtain the specified anchor pattern and passes may be applied until you have a film thickness of approximately 5 to
shall be free of objectionable contaminants. 7 mils DFT (approximately 8 to 10 wet mils). Repeat this procedure for the
second coat to obtain a 12 to 15 mill DFT.
The anchor pattern shall be sharp and no evidence of a polished surface
is allowed. Overcoat time will vary both with temperature and ventilation and will
require from 16 to 24 hours at 70 to 90掳F for enclosed spaces. Refer to
Remove all traces of grit and dust with a vacuum cleaner or by brushing. DRYING TIME section. Remove all overspray by dry brushing or scraping if
Care must be taken to avoid contaminating the surface with fingerprints or required.
from detrimental material on the workers鈥? clothes.
Air dry with ventilation a minimum of 60 minutes prior to introducing heat.
The surface temperature shall be maintained at a minimum of 5掳F above
the dew point to prevent oxidation of the surface. The coating shall be After the air dry period has elapsed, the temperature should be raised
applied within the same day that the surface has been prepared. Visible approximately 30掳F in increments of 30 minutes until the desired
oxidation or condensation is not allowed. temperature is reached. Refer to FINAL BAKE.
Aluminum Equipment must be thoroughly cleaned immediately after use with Plasite
Surface shall be clean and grease-free with a blast produced anchor thinner to prevent the setting of the coating.
Note: Prior to spray application, stripe brush all welds, attachments
pattern or 鈥渢ooth鈥? as described earlier under STEEL. In addition, the
and surface irregularities using PLASITE 9570 thinned a minimum of
blasted surface shall be given a chemical treatment such as:
50% by volume with Thinner #71.
ALODINE 1200S available from Henkel Surface Tech
Brush
IRIDITE 14-2 produced by MacDermid Incorporated
Normally not recommended except for touch-up, repairs or at weld
OAKITE CRYSCOAT 747LTS and OAKITE CRYSCOAT ULTRASEAL areas prior to spraying.
produced by Oakite Products
INSPECTION
For immersion, blasting with a sharp grit followed by the chemical surface
Degree of surface preparation shall conform to appropriate
treatment is required.
specification as outlined in SURFACE PREPARATION section. Film
thickness of each coat and total dry film thickness of coating system
Note: On metallic surfaces prepared only by chemical etching, the
shall be determined with a non-destructive magnetic gauge properly
total coating film thickness applied should be restricted to only half
calibrated.
the film normally applied to blasted surfaces. This reduced film
Refer to Plasite Bulletin PA-3 for inspection requirements.
thickness should be considered during selection of the coating for the
service and the type of surface preparation performed.
SAFETY
APPLICATION
READ THIS NOTICE
Mixing
SAFETY AND MISCELLANEOUS EQUIPMENT
The curing agent and coating are supplied in separate containers at a 4:1
ratio. For splitting purposes, use 1 part curing agent to 4 parts coating by
For tank lining work or enclosed spaces, it is recommended that the
volume. Thoroughly mix coating then add curing agent slowly and mix
operator provide himself with clean coveralls and rubber soled shoes
completely with coating. The coating should stand approximately 30
and observe good personal hygiene. Certain personnel may be
minutes after the curing agent has been thoroughly mixed.
sensitive to various types of resins which may cause dermatitis.
Spray
FIRE AND EXPLOSION HAZARDS: PRODUCT CONTAINS LESS
All spray equipment should be thoroughly cleaned and the hose, in
THAN 1% VOLATILE COMPONENTS. HOWEVER, VAPORS ARE
particular, should be free of old paint film and other contaminants.
HEAVIER THAN AIR AND COULD TRAVEL LONG DISTANCES,
Use standard production type spray guns: IGNITE, AND FLASHBACK. ELIMINATE ALL IGNITION SOURCES.
Keep away from heat, sparks and open flame and use necessary
GUN FLUID AIR safety equipment, such as, air mask, explosion-proof electrical
DeVilbiss JGA-510 E 797 equipment, non-sparking tools and ladders, etc. Avoid contact with skin
Binks #2001 66-SS 63-PB and breathing of vapor or spray mist. When working in tanks, rooms
Graco P800 04 02 and other enclosed spaces, adequate ventilation must be provided.
Respirators or fresh air supplied hoods may be required. Refer to
When airless spray equipment is used, the recommended liquid pressure is
Plasite Bulletin PA-3. Keep out of the reach of children.
1500 to 1800 psi with tip size from .017鈥? to .021鈥?. Thinning requirements are
more than for conventional spray.
CAUTION - Read and follow all caution statements on this product
data sheet, material safety data sheet and container label for this
Note: Be aware that PLASITE 9570HAR will cause accelerated wear
product.
to airless equipment lower units and spray tips due to abrasion
resistant pigment.
Air supply shall be uncontaminated. Adjust air pressure to approximately 60
to 80 lbs. at the gun and provide 30 to 35 lbs. of pot pressure. Adjust spray
gun by first opening liquid valve and then adjusting air valve to give an 8鈥? to
12鈥? wide spray pattern with best possible atomization.
Apply a 鈥渕ist鈥? bonding pass.
Allow to dry approximately one minute but not long enough to allow film to
completely dry.
Note: When applying the PLASITE 9570TFE system, use the
standard PLASITE 9570 as the base coat.
July 2008 replaces November 2006
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline餂? and Plasite餂? are
registered trademarks of Carboline Company.
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