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                                                                                                                                                  Pyrocrete庐40



Selection & Specification Data Selection & Specification Data (cont.)
Generic Type Cementitious inorganic polymer Topcoats Generally not required. In severely
fireproofing formulation. corrosive atmospheres, consult Carboline
Technical Service for selection of the
Description Single powder component mixed with coating most suitable for the operating
clean, potable water before it is used in environment.
application. Recommended uses for the
fire protection of structural steel, Dry Film Recommended thickness depends on
bulkheads, and upgrading the fire Thickness desired rating and assembly to be
resistance of any existing concrete. fireproofed. See attached design details.
Recommended areas of application are
pharmaceutical facilities, power plants, Temperature Not recommended for use a refractory
penthouses, schools & hospitals, Resistance cement or where operating temperatures
abatement spray and air plenums. exceed 200掳F (93掳C).

鈥?
Features Easily applied by spray or trowel
Physical Data (Typical Values)
鈥? Lightweight 鈥? 1/3 the weight of
concrete for equal fire protection
鈥? Color Non-Uniform Speckled Gray
Most Economical 鈥? Offers a 40 lb/ft3
40 lbs./ft3
ASTM E 605(1)
density. Density (Average)
鈥? Coverage 鈥? outstanding coverage at Durometer
40
ASTM D 2240
18.3 board feet. Hardness(Shore D)
鈥? Excellent physical properties 鈥? hard, Compressive
594 psi
ASTM E 761
durable
Strength
鈥? Nonflammable 鈥? during or after
5.8 X10 6
Coefficient of
application
Thermal Expansion (inch / inch 掳F)
鈥? Asbestos free 鈥? complies with EPA
ASTM E 136 Non-Combustible
Combustibility
and OSHA regulations
鈥? ASTM E 736
Bond Strength 1317 psf
Chloride free 鈥? no special priming
required ASTM E 760
Bond Impact Pass
鈥? Non-friable 鈥? high impact strength Indents at 20
Impact Resistance ASTM D2794
鈥? Single package 鈥? mixed with clean, foot pounds
potable water at the job site ASTM E 759
Deflection Pass
鈥? UL 1709 Ratings for Hydrocarbon
ASTM D 790
Average Flexural 136 psi
type fires.
ASTM D 790
Maximum Strain 0.0094 in/in
鈥? Investigated for exterior use by
ASTM E 84
Flame Spread 0
Underwriters Laboratories, Inc.
鈥? Smoke
Quality Manufactured 鈥? under strict
10
ASTM E 84
Development
Carboline quality standards.
鈥? 0.00 gm/mm2
U.L. factory inspection service ASTM E 937
Corrosion
2
Insulation 鈥淜鈥? Factor ASTM C177 1.06(BTU in/hr ft -F)
Specific Heat .36 BTU/LB/掳F
Finish If required, may be done by trowel, roller
Shrinkage <0.5%
or brush typically within 1 鈥? 2 hours after
Coverage 50 lb.
application of PYROCRETE 40. 18.3 Bd.Ft.
bag (2)
Shelf Life Two years
Primers PYROCRETE 40 neither promotes nor
1) Air dry at ambient conditions until constant weight.
prevents corrosion. The fireproofing
should not be considered as part of the Do not force dry. Use ASTM E 605 Positive Bead
corrosion protection system. For Displacement.
applications where primers are required,
2) Material losses during mixing and application will
use an appropriate alkaline resistant
vary and must be taken into consideration when
primer. For contour applications where
estimating the job requirements.
primers are recommended, PYROCRETE
Test reports and additional data available upon written request.
40 must meet minimum U.L. bond strength
criteria.
July 2004 replaces November 1999 0130
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline庐 and
PYROCRETE庐 are registered trademarks of Carboline Company.
Pyrocrete庐40

Approvals Packaging, Handling & Storage
Pyrocrete 40 has been tested by Underwriters
Bag weight is 50 lbs. (22.7 kg)
Laboratories, Inc. and is classified for exterior or interior
Truckload = 880 bags:
Shipping Weight
use.
40 palletized bags and the pallet
(Approximate)
is plastic wrapped.
It is listed under the following designs:

Material should be kept dry,
ASTM E119 (U.L. 263, NFPA 251) Storage
covered, and off of the ground.
Columns 鈥? X760, X761, X762, X763, X784,
Storage
X785,Y707,Y708 -20掳F to 150掳F (-29掳C to 66掳C)
Temperature
0 to 90% relative humidity
& Humidity
Beams - N737, N738, N739, N740, N771, N772, N773,
N774, N775, S717, S719,S731, S732, S733
Min. 24 months
Shelf Life
Floor Ceiling Assembly - D774, D767, D768, D769,
*Shelf Life: (actual stated shelf life) when kept at
D770, D771, D773, D774, D775, D776, D777, D927, recommended storage conditions and in original
D928 unopened containers.

Roof Assembly - P927, P928, P734, P735, P736,
P737, P738, P739, P926, P929

Walls - U704

Precast Concrete & Steel Joist 鈥? G706, G707, G708,
J713, J714, J715, J716


U.L. 1709

Rapid temperature rise that simulates a hydro-carbon
fire exposure.


Columns - XR705, XR706, XR707




July 2004 replaces November 1999
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline庐 and
PYROCRETE庐 are registered trademarks of Carboline Company.

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