A/D FIREFILM® III
Ambient air and steel temperatures should be not
Basic Use
less than 50°F (10°C). Relative humidity in the work
The A/D FIREFILMIII coating system is used for area of 40 to 60 per cent is recommended for
decorative, thin-film fireproofing for structural steel at optimum drying and recoat times. Enclosure, heat
interior locations in buildings. The system includes a and/or moisture control may be required to maintain
topcoat. acceptable conditions. High humidity at the site will
hinder drying and will extend recoat/topcoat time. Air
Precautions movement and thinner coats will assist drying.
A/D FIREFILMIII must be dry before recoating
Protect A/D FIREFILMIII from freezing.
and/or top coating. Inadequate drying between coats
A/D FIREFILMIII is sensitive to water and must be
or before top coating and application outside these
protected from moisture.
recommended conditions might cause softening of
It is recommended that personal protective equip-
previous coats and/or delamination. The next coat of
ment be worn including spray suits, gloves, eye
A/D FIREFILMIII can be applied when the previous
protection and respirators.
coat has a minimum Shore “D� hardness of 50,
Surface Preparation measured at 70°F (21°C).
Some fuel-fired heaters create moisture � electric
Surfaces to receive A/D FIREFILMIII must be
heat or natural gas is recommended. Industrial
primed with a compatible primer (see below) and be
dehumidifiers are recommended to control humidity.
clean and free of dust, grease or other foreign
A source of de-humidifiers/heaters is Munters
matter. All existing coatings (except compatible
Moisture Control Service, 1-800-I-CAN-DRY or (508)
primer), mill scale or surface contaminants must be
388-4900.
removed. Commercial Blast Cleaning (SSPC-
Application Rates
SP6/NACE No.3) is recommended as a minimum
surface preparation. The quality of finish will depend
Refer to the A/D FIREFILMIII fire test design
on the quality of the surface to which the coating is
information to determine the minimum dry film
applied. The coating will not hide substrate defects.
thickness required for the size and orientation of
Primers steel element to be protected and for the required
fire resistance rating.
Apply A/D FIREFILMIII only to clean primed
A/D FIREFILMIII has been formulated for high-build
surfaces. Use only primers approved by Carboline.
with minimum number of coats. An application rate
Site conditions and end-use may dictate specific
of 45 mils wet (30 mils dry) per coat is recommended
primer specifications. Follow primer manufacturer’s
as a maximum. Reduce application rate and
instructions.
increase time between coats when site conditions
Application Conditions are marginal (see “application conditions� above). A
number of thinner coats will usually yield a smoother
The use of scaffolding or a scissor-lift is finish. Quality of finish will vary with application
recommended to assist the application process. technique and thickness. A/D FIREFILMIII must be
Mask the spray area as required to protect adjacent permitted to dry between coats. The next coat can
areas from over-spray. Materials recommended for be applied when the previous coat has a minimum
masking include rip-proof thin plastic tarps, spray
Shore “D� hardness of 50, measured at 70°F (21°C).
adhesive and duct tape.
Thickness Measurements
Protecting the work area from the elements of
weather is an integral part of the application process.
Frequent thickness measurements with a wet film
Protect from exposure to weather both during and
gauge are recommended during the application
after construction!
process to ensure uniform thickness. Final thickness
Caution! A/D FIREFILMIII is sensitive to water and
must be protected from moisture.
Page 1 of 3
December 2007 replaces November, 2007
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to verify
correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for coverage,
performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED,
STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carbolineï›? and Nullifireï›? are registered trademarks of Carboline
Company.
A/D FIREFILM® III
must be measured with a dry film thickness gauge. Shore D: Hardness measurements with an
When fully dry, product will have a Shore “D� instrument called a Durometer, Type D, provide an
indication of degree of cure because the product
hardness of 70 to 80 measured at 70°F (21°C). Do
becomes harder as it dries. Type D durometers may
not apply topcoat until it has been determined that
the required dry film thickness of A/D FIREFILMIII be purchased from laboratory equipment suppliers.
Use in accordance with ASTM D 2240, Standard
has been provided. For method of thickness
Test method for Rubber Property � Durometer
determination and tolerances, refer to Association of
Hardness.
the Wall and Ceiling Industries � International,
Caution! A/D FIREFILMIII is sensitive to water and
Technical Manual 12-B, Standard Practice for the
must be protected from moisture.
Testing and Inspection of field Applied Thin-Film
Intumescent Fire–Resistive Materials; an Annotated
Finish Coat
Guide. Manufacturers of suitable dry-film gauges
include, but are not limited to: Topcoat is required for all installations.
DeFelsko Corp., 800-448-3835 Approved topcoats are A/D COLORCOAT®" silicone
Electro-Physik USA Inc., 800-782-1506 alkyd paint, “Carbocrylic 3350� and “Sanitile 155�
Automation USA, 800-678-4370 acrylic paint, applied to a minimum dry film thickness
Elcometer Inc., 800-521-0635 of 2 to 4 mils.
Caution! Typical of alkyd coatings, yellowing of
Application Procedures
white and light colors of A/D COLORCOAT� may
Spray: Spray application is recommended for best occur. Where color retention is critical, contact
production, coverage, finish and appearance. Carboline Technical Services for recommendations.
Other: Because of the relatively high solids content A minimum of 24 hours is recommended between
it will be difficult to attain a smooth finish if you apply application of the final coat of A/D FIREFILMIII and
A/D FIREFILMIII by brush or roller. Do not expect application of the topcoat but A/D FIREFILMIII
to build greater than 10 mils per coat with brush or must be dry before application of topcoat - Shore “D�
roller. The final coat may be smoothed with a trowel, hardness should be a minimum of 70, measured at
cake-decorating knife or like tool. High points may be
70°F (21°C).
removed with a paint scraper or utility blade. A/D
Do not apply the topcoat until it has been determined
FIREFILM® Putty is available by special order for
that the required dry film thickness of A/D
repair and trowel applications. For areas that require
FIREFILMIII has been provided!
smoothing use 80-100 grit sandpaper and Olfa razor
Health & Safety
blades.
GENERAL: DO NOT ADD WATER OR SOLVENT!
To safely use A/D FIREFILMIII and A/D
Mix gently to avoid introduction of air to the product.
COLORCOAT� read and abide by the Material
Store in tightly closed pails out of direct sunlight and
Safety Data Sheets (MSDS).
protect from freezing. Keep pail covered as much as
possible during application process to minimize
evaporation. Mix A/D COLORCOAT� by boxing and
stirring.
When applying A/D FIREFILMIII by brush or roller,
work from a small container, mixing frequently. The
original pail should be kept tightly closed and the
surface of the material covered with the plastic sheet
provided.
Drying & Recoat Time
Drying time will vary with temperature and humidity
conditions. Air movement and thinner coats will
assist drying. The next coat of A/D FIREFILM III can
be applied when the previous coat has a minimum
Page 2 of 3
Shore “D� hardness of 50, measured at 70°F (21°C).
December 2007 replaces November, 2007
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carbolineï›? and Nullifireï›? are
registered trademarks of Carboline Company.
A/D FIREFILM® III
TABLE 1 � A/D FIREFILM®III - PROPERTIES
A/D FIREFILMIII * A/D COLORCOAT� Finish Coat**
5213 ft2 per pail @ 1mil DFT 1010 ft2 per gal @ 1 mil WFT
Theoretical coverage:
484 m2 per pail @ 1mil (0.025 mm) DFT 24.8m2 per liter @ 1 mil WFT
1.14mm (45 mils) wet per coat (0.74 mm
2-3 mils DFT per coat
Application Rate:
(30 mils) dry) as a maximum
56 lb (25.5 kg) per pail 1 and 5 U.S. gal
Net Contents:
65 +/- 2 % 63+/- 2% (white)
Per cent Solids by Volume:
72 % 70+/- 2% (white)
Per cent Solids by Weight:
6 months from manufacture 30 months
Shelf-Life
* A/D FIREFILM Putty is available for trowel applications.
** Carbocrylic 3350 or Sanitile 155 acrylic paints may also be used as topcoat. When used, Carbocrylic 3350 or Sanitile
155 must be spray applied. Refer to product data sheets.
TABLE 2 � A/D FIREFILM®III - EQUIPMENT- QUICK REFERENCE GUIDE
A/D FIREFILMIII A/D COLORCOAT� Finish Coat**
150-250 ft of 3/8� and possibly 50-100 ft of ½� 100-250 ft of 3/8�
Hoses
Optional 2-6 ft of ¼� Optional 2-6 ft of ¼�
Whip Line
4/17 - 4/21 heavy-duty self-cleaning reversible type 4/11 - 4/15 heavy-duty self-cleaning reversible type
Tips
Airless sprayer capable of 3000 psi pressure and Airless sprayer capable of 3000 psi pressure and
Spray
minimum delivery of 1.25 gal/min without surging minimum delivery of 0.38 gal/min without surging
Machines
80 �100 mesh in manifold
80 �100 mesh in manifold
Screen on siphon hose
Filters
Screen on siphon hose
80 �100 mesh in gun
A heavy-duty drill with paddle Boxing/stirring is recommended
Mixing
Do not exceed 45 mils (1.14mm) wet
Application
2-3 mil DFT per coat
(30 mils (0.74 mm) dry) per coat
Rate
Smooth to slight orange peel Same as substrate and gloss or semi-gloss
Finish
Brush for latex paint Synthetic brush/ China bristle
Brush*
Low pile or foam roller Low pile or foam roller
Roller*
Yes N/A
Trowel*
Water Xylene or equal
Clean-up
*Spray application is recommended for best production, coverage, finish and appearance. A/D FIREFILM Putty grade is
available by special order for repair and trowel applications.
** Carbocrylic 3350 or Sanitile 155 acrylic paints may also be used as topcoat. When used, Carbocrylic 3350 or Sanitile
155 must be spray applied. Refer to product data sheets.
Page 3 of 3
December 2007 replaces November, 2007
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to verify
correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for coverage,
performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED,
STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carbolineï›? and Nullifireï›? are registered trademarks of Carboline
Company.
|