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                                   ULTRA PERFORMANCE. ULTRA DEPENDABILITY.
®




Gas-Shielded Flux Cored Wire Catalog




www.lincolnelectric.com
About The Lincolnx
Lincoln’s UltraCore® Wire
Electric Companyx
UltraCore®, our premium gas-shielded flux cored wire product line, is the
Lincoln Electric is the world’s leading
choice of welders all over the world who demand quality, consistency,
manufacturer of welding equipment and
reliability, and performance. You will find that it is well-suited to a wide range
consumables. Our focus is on helping of structural and general fabrication applications.
companies make their welding
� A true performer for fillet, lap or butt welds - on single and multiple
operations more effective, more pass welding applications.
efficient, more profitable.
� Unparalleled consistency in weldability and mechanical properties.
We are dedicated to two equally � Superior arc action.
important goals: exceptional quality and � Superb bead shape.
� Easy slag removal.
exceptional service. Our field support
� Exceptional puddle control for out-of-position welding.
team –â?? with hundreds of field sales
engineers and thousands of
We started by asking the world's most
knowledgeable and responsive Lincoln
demanding welders what they expected
distributors in countries all over the
in a quality cored wire.
world –â?? is the largest in the industry. Then, we exceeded those expectations.
Innovative thinking.
Industry-Leading Consistency
A quality, service-first attitude.
Consistency matters to you, and it matters to us. We go to incredible
Fresh approaches to design,
lengths to make sure that UltraCore® is one of the most consistent cored
manufacturing, and packaging. wires on the market.
Worldwide strength.
� We check and re-check every pound of incoming raw steel and flux
Choose Lincoln.
ingredients.
� Our manufacturing processes are the most meticulously designed,
diligently monitored, and technically advanced in the industry.
� Diameter and chemistry of every coil is verified at 19 individual points.
� Hydrogen performance is unparalleled.




UltraCore®
www.lincolnelectric.com
2
ULTRA PERFORMANCE. ULTRA DEPENDABILITY.
®




Superior Design From Start to Finish
Contents Page
To ensure that UltraCore® always meets our tightly defined target
specifications, we have looked at every step of the manufacturing process. Product Introduction . . . . . . . . . 2-3
� Incoming raw materials are tested upon receipt to confirm properties, and
Wire Selection
match those to the best application.
Guide . . . . . . . . . . . . . . . . . . . . 4-5
� Manufacturing processes are kept at strict tolerances, ensuring a
Typical Mechanical Property
consistent and dependable finished product.
Values . . . . . . . . . . . . . . . . . . . . . 6
� Numerous checkpoints and tests exist throughout the manufacturing
Carbon Steel Wires . . . . . . . . 7-18
process.
� Quality and manufacturing standards are constantly reviewed to bring you Low Alloy Wires . . . . . . . . . . 19-26
the best performing wire in its class.
Understanding Flux Cored
Wire Classifications . . . . . . . 27-28
A Wire For Welders
As a result of our enhanced production methods, UltraCore® wires provide Agency Approvals . . . . . . . . . . . 29
many benefits for welders.
� UltraCore® features the most stable arc in the market today, so you weld
longer and with more confidence.
� A wide operating range and “sweet spot� means less time making
adjustments and more time actually welding.
� Superior feedability results in fewer tangles and lost time.
� Increased productivity and quality mean long term savings.


ProTechâ„? Foil Bag Packaging
Uniquely packaged in a foil bag to protect UltraCore® wire from
harmful moisture and contamination.
Advantages
Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
� Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking

Benefits
� Confidence in the quality of the weld
� Consistent results you can trust
� Reliable performance you can depend on
� Less waste

Important Information On Our Website
Consumable AWS Certificates: ANSI Z49.1, E205 Safety Booklet, and other Arc Welding Safety Materials:
http://www.lincolnelectric.com/products/certificates/ http://www.lincolnelectric.com/community/safety/

Material Safety Data Sheets (MSDS): Safe Practices Article:
http://www.lincolnelectric.com/product/msds/ http://www.lincolnelectric.com/knowledge/articles/content/lenstaybl.asp


UltraCore®
www.lincolnelectric.com
3
ULTRACORE® WIRE SELECTION GUIDE

Electrode AWS Recommended General Page
Name Number Shielding Gas Description No.


Carbon Steel Wire

UltraCore® 71A85 E71T-1M H8 75-85% Argon / Designed specifically for use with high Argon mixed gas, 7-8
UltraCore® 71A85 delivers Lincoln’s best arc characteristics for
E71T-9M H8 balance CO2
gas-shielded flux cored welding. Shipbuilders and structural
fabricators like it because it runs well � it’s our best running E71T-1
for high Argon gas blends, and it delivers great arc stability and fast
freezing slag for easy out-of-position welding, even with 1/16"
diameter wire. This electrode is carefully protected from moisture
contamination using the new ProTechâ„? foil bag packaging system.

UltraCore® 71C E71T-1 H8 100% CO2 For those who prefer the economy of welding with 100% CO 2 9-10
E71T-9 H8 for seismic structural fabrication, railcar, shipbuilding and barge
applications, UltraCore® 71C is a great choice that delivers superior
arc characteristics for single and multiple pass welding. It’s our
best running E71T-1 for CO2 applications, and it delivers great
arc stability and fast freezing slag for easy out-of-position welding,
even with 1/16" diameter wire. The ProTechâ„? foil bag packaging
system protects wire form moisture contamination for consistent
quality reel after reel.

UltraCore® 71A75 UltraCore® 71A75 Dual is a general purpose wire that gives you the
E71T-1 H8 75% Argon / 11-12
Dual E71T-1M H8 25% CO2 flexibility to use either straight CO2 or 75% Argon / 25% CO2 gas.
E71T-9 H8 (or) It delivers a stable arc, low spatter, and a smooth bead appearance
E71T-9M H8 100% CO2 for general fabrication applications. The ProTechâ„? foil bag packaging
system protects the wire from atmospheric moisture while in shipping
or storage.

UltraCore® 712C E71T-1J H8 100% CO2 For tank and shipbuilding applications using 100% CO 2 , 13-14
UltraCore® 712C is a versatile E71T-12 choice with consistently
E71T-9J H8
E71T-12J H8 high impact toughness values � even with a notch offset of 2.5 mm
from weld centerline. Tensiles will not exceed 90 ksi to help reduce
cracking tendency. The ProTechâ„? foil bag packaging system
protects the wire from harmful moisture for consistent chemistry
and performance. Use UltraCore® 712C to get high impacts when
using straight CO2 for deep penetration profile and minimal gas costs.

UltraCore® 712A80 UltraCore ® 712A80 is Lincoln’s best running E71T-12 product
E71T-1MJ H4 75-80% Argon / 15-16
E71T-9MJ H4 balance CO2 because of its superior arc characteristics and high impacts in a
E71T-12MJ H4 variety of applications, including offshore, tank and pressure vessel
fabrication. Robust impact toughness values � even with a notch
offset of 2.5 mm from weld centerline � makes this a favorite for
designers who need consistently high impacts weld after weld.
Tensiles will not exceed 90 ksi to help reduce cracking tendency,
and the new ProTechâ„? foil bag packaging system protects the wire
from harmful moisture contamination.

UltraCore® 712A80-H E71T-1M H4 UltraCore ® 712A80-H, featuring ProTech� foil bag packaging,
75-80% Argon / 17-18
E71T-9M H4 balance CO2 is designed to achieve low hydrogen levels for the toughest
E71T-12M H4 applications in heavy equipment, offshore, shipbuilding and
pressure vessel fabrication. UltraCore ® 712A80-H is ideal for
all-position, single and multiple pass welding on heavy sections
where hydrogen induced cracking may be a concern. UltraCore®
712A80-H potentially reduces the need for preheat, so prep-time
can be virtually eliminated and efficiencies can be increased. For
h e a v y d u t y re d u c e d h y d ro g e n a p p l i c a t i o n s , c h o o s e
UltraCore® 712A80-H.




UltraCore®
www.lincolnelectric.com
4
ULTRACORE® WIRE SELECTION GUIDE
Electrode AWS Recommended General Page
Name Number Shielding Gas Description No.


Low Alloy Wire

UltraCore® E81T-1Ni1MJ H4 75% Argon / An extension of our superior line of carbon steel UltraCore®
81Ni1A75-H 25% CO2 products, 81Ni1A75-H is designed for high strength, low-alloy
19-20

applications using 75% Argon / 25% CO2. The use of mixed
shielding gas stabilizes arc characteristics, reduces spatter
levels, and washes out the weld bead for a flat appearance.
These electrodes exhibit robust impact properties, even with a
notch offset of 2.5 mm from weld centerline, as well as superior
crack resistance, due to low diffusible hydrogen levels (4mL/100
grams of weld deposit max). This electrode is ideally suited to
replace E8018-C3 stick electrodes for added efficiency and
increased productivity in bridge fabrication, offshore work, or
structural fabrication.


UltraCore® E81T-1Ni1CJ H4 100% CO2 An extension of our superior line of carbon steel UltraCore ®
81Ni1C-H products, 81Ni1C-H is designed for high strength, low-alloy
21-22

applications using 100% CO2. These electrodes exhibit robust
impact properties, even with a notch offset of 2.5 mm from weld
centerline, as well as superior crack resistance, due to low
diffusible hydrogen levels (4mL/100 grams of weld deposit max).
This electrode is ideally suited to replace E8018-C3 stick
electrodes for added efficiency and increased productivity in
bridge fabrication, offshore work, or structural fabrication.



UltraCore® E81T-1Ni2MJ H4 75% Argon / Look to UltraCore ® 81Ni2A75-H for high strength, low alloy
81Ni2A75-H 25% CO2 applications where productivity and consistency are a must in
23-24

75% Argon / 25% CO2 applications. The mixed shielding gas
stabilizes arc characteristics, reduces spatter levels, and
washes out of the weld bead for a flat appearance. This welding
wire exhibits superior crack resistance due to low diffusible
hydrogen levels (4 mL/100 grams of weld deposit max). Even
with a notch offset of 2.5 mm from weld centerline, this wire
displays robust impact properties. Whether your application is
mining, offshore, or fabrication, UltraCore® 81Ni2A75-H is the
premier low alloy welding wire.


UltraCore® E81T-1Ni2CJ H4 100% CO2 To meet the most demanding requirements in high strength, low
81Ni2C-H alloy applications, UltraCore ® 81Ni2C-H is an outstanding
25-26

performer. This 100% CO 2 welding wire exhibits robust low
temperature impact properties, even with a notch offset of 2.5 mm
from weld centerline, while still maintaining H4 diffusible hydrogen
levels. Regardless of whether you are welding in mining, offshore,
or fabrication applications, UltraCore® 81Ni2C-H is a preferred
product for both consistency and productivity.




UltraCore®
www.lincolnelectric.com
5
TYPICAL MECHANICAL PROPERTY VALUES

Charpy V-Notch ft•lbf (Joules)
Tensile Yield
@ 0°F @ -20°F @ -40°F
AWS Strength Strength
(-18°C) (-29ºC) (-40°C)
Class Shielding Gas ksi (MPa) ksi (MPa)

UltraCore® 71A85 E71T-1M H8 75 - 85% Argon / 68 (92) 44 (60) � 88 82
E71T-9M H8 balance CO2 (611) (566)


UltraCore® 71C E71T-1 H8 100% CO2 61(83) 30 (41) � 85 77
E71T-9 H8 (586) (531)
75% Argon / 48 41 83 76
�
UltraCore® 71A75 Dual E71T-1 H8 25% CO2 (65) (56) (576) (523)
E71T-1M H8
E71T-9 H8 102 87 � 92 88
100% CO2
E71T-9M H8 (138) (118) (634) (607)

E71T-1J H8 130 121 116 81 72
UltraCore® 712C E71T-9J H8 100% CO2 (76) (164) (157) (557) (494)
E71T-12J H8


E71T-1MJ H4 75 - 80% Argon / 124 108 79 83 75
UltraCore® 712A80 E71T-9MJ H4 balance CO2 (168) (146) (107) (572) (517)
E71T-12MJ H4


E71T-1MJ H4 75 - 80% Argon / 163 101 90 86 78
UltraCore® 712A80-H E71T-9MJ H4 balance CO2 (120) (137) (122) (590) (540)
E71T-12MJ H4


UltraCore® 81Ni1A75-H E81T-1Ni1MJ H4 75% Argon / � 73 - 94 53 - 82 87 - 92 79 - 86
25% CO2 (99 - 127) (79 - 111) (600 - 634) (545 - 593)

UltraCore® 81Ni1C-H E81T-1Ni1CJ H4 100% CO2 � 73 - 99 53 - 81 91 - 92 83 - 86
(99 - 135) (72 - 110) (627 - 634) (572 - 593)

UltraCore® 81Ni2A75-H E81T-1Ni2MJ H4 75% Argon / � 82 - 100 61 - 87 89 - 91 81 - 86
balance CO2 (111 - 136) (83 - 118) (614 - 627) (558 - 572)

UltraCore® 81Ni2C-H E81T-1Ni2CJ H4 100% CO2 � 73 - 94 53 - 81 87 - 92 79 - 86
(99 - 127) (72 - 110) (600 - 634) (545 - 593)




UltraCore®
www.lincolnelectric.com
6
UltraCore 71A85
®




Carbon Steel Wire
(AWS E71T-1M H8, E71T-9M H8)
Designed specifically for use with high Argon mixed gas, UltraCore® 71A85 delivers Lincoln’s
best arc characteristics for gas-shielded flux cored welding. Shipbuilders and structural
fabricators like it because it runs well � it’s our best running E71T-1 for high Argon gas blends,
and it delivers great arc stability and fast freezing slag for easy out-of-position welding, even
with 1/16" diameter wire. This wire is carefully protected from moisture contamination using the
new ProTechâ„? foil bag packaging system.


Advantage Lincoln Shielding Gas
75-85% Argon / balance CO2
� Specific design for use with high Argon mixed gas.
Flow Rate 40-50 CFH
� Excellent arc performance � smooth, spray-like metal transfer.
� Extremely smooth bead appearance in both in-position and Conformance
out-of-position welds.
AWS A5.20-05: E71T-1M H8, E71T-9M H8
� Fast-freezing slag for welding out-of-position. ASME SFA-5.20: E71T-1M H8, E71T-9M H8
� Using UltraCore® 71A85 with high Argon blends may reduce ABS: 3SA-3YSAH10
fume levels. CWB/CSA: E491T-9M H8
DNV IIIYMS H10
� ISO 14001 and 9001 certified � manufactured to standards fro
Lloyds 3S-3YS H10
environmental and quality management system.

Diffusible Hydrogen � As required per AWS A5.20-2005
Typical Applications
(mL/100g weld deposit), 75% Argon / 25% CO2 shielding gas
� Shipbuilding
Requirements (AWS H8): 8 max.
� Structural Fabrication Result: 6
� General Fabrication
ProTechâ„? Foil Bag Packaging
� Seismic Structural Fabrication
Uniquely packaged in a foil bag to protect UltraCore wire from
harmful moisture and contamination.
Welding Positions
Advantages
Less prone to moisture pick-up, which delivers:

2G
1G 4G
2F 5G
3G
� Increased resistance to weld cracking
 
 




� Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking
4F
1F 3F Benefits
 




� Confidence in the quality of the weld
� Consistent results you can trust
� Reliable performance you can depend on
� Less waste



DIAMETERS/PACKAGING

Diameter 15 lb (7 kg) 33 lb (15 kg) 50 lb (23 kg) 500 lb AccuTrak®
In. (mm) Spool Spool Fiber Spool (227 kg)
60 lb (28kg) CT Drum

0.045 (1.1) ED031885 ED031663 ED031847 ED032047
0.052 (1.3) ED031886 ED031664 ED031848 ED032048
1/16 (1.6) ED031887 ED031665 ED031849 ED032049




UltraCore®
www.lincolnelectric.com
7
MECHANICAL PROPERTIES � As required per AWS A5.20-05
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ 0°F (-18°C) @ -20°F (-29°C)

Requirements 20 (27) ___
min.
AWS E71T-1M H8 58 (400) 70 - 95 22
AWS E71T-9M H8 min. (480 - 655) min. –â?“â?? 20 (27) min.

Results
75% Argon / 25% CO2 82 (566) 88 (611) 26 68 (92) 44 (60)


DEPOSIT COMPOSITION - As required per AWS A5.20-05
%C %Mn %Si %P %S

Requirements
AWS E71T-1M H8 0.12 1.75 0.90 0.03 0.03
AWS E71T-9M H8 max. max. max. max. max.

Results
0.04 1.45 0.50 0.012 0.008
75% Argon / 25% CO2

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 22 105 175 (4.4) 21 105

225 (5.7) 23 145 225 (5.7) 22 145

275 (7.0) 23 - 24 165 275 (7.0) 22 - 23 165
0.045� (1.1 mm)
DC+
3.4 - 9.0 88 3.4 - 9.0 88
325 (8.3) 24 180 325 (8.3) 23 180
1� (25 mm)
(1.6 - 4.1) (1.6 - 4.1)
0.360 lbs./1000� 375 (9.5) 24 - 25 185 375 (9.5) 23 - 24 185
(6.4 g/m)
75% Argon / 400 (10.2) 25 190 400 (10.2) 24 190
25% CO2
425 (10.8) 25 - 26 210 425 (10.8) 25 210

500 (12.7) 26 220

175 (4.4) 22 150 175 (4.4) 21 150

200 (5.1) 23 - 24 205 200 (5.1) 22 205
0.052� (1.3 mm)
DC+
225 (5.7) 23 220 225 (5.7) 22 - 23 220
1� (25 mm) 3.7 - 10.0 88 3.7 - 10.0 88
0.507 lbs./1000� (1.7 - 4.5) (1.7 - 4.5)
275 (7.0) 23 - 24 250 275 (7.0) 23 250
(9.0 g/m)
75% Argon /
25% CO2 325 (8.3) 24 275 325 (8.3) 23 - 24 275

375 (9.5) 24 - 25 300 375 (9.5) 24 300

400 (10.2) 25 340 400 (10.2) 24 - 25 340

125 (3.2) 21 170 125 (3.2) 20 - 21 170

175 (4.4) 22 195 175 (4.4) 21 - 22 195
1/16� (1.6 mm)
DC+ 225 (5.7) 23 255 225 (5.7) 22 - 23 255 3.4 - 9.0 87
1� (25 mm) 3.4 - 9.0 87 (1.6 - 4.1)
0.688 lbs./1000� (1.6 - 4.1)
275 (7.0) 23 - 24 340 275 (7.0) 23 340
(12.2 g/m)
75% Argon /
25% CO2 325 (8.3) 24 365 325 (8.3) 23 - 24 365

375 (9.5) 24 - 25 395 375 (9.5) 24 395

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com


UltraCore®
www.lincolnelectric.com
8
UltraCore 71C
®




Carbon Steel Wire
(AWS E71T-1 H8, E71T-9 H8)
For those who prefer the economy of welding with 100% CO2 for seismic structural
fabrication, railcar, shipbuilding and barge applications, UltraCore® 71C is a great choice
that delivers superior arc characteristics for single and multiple pass welding. It’s our best
running E71T-1 for CO2 applications, and it delivers great arc stability and fast freezing
slag for easy out-of-position welding, even with 1/16" diameter wire. The ProTechâ„? foil
bag packaging system protects wire from moisture contamination for consistent quality
reel after reel.


Shielding Gas
Advantage Lincoln
100% CO2
� Specifically designed for use with 100% CO2.
Flow Rate 40-50 CFH
� Smooth, consistent arc behavior � not erratic.
Conformance
� Extremely smooth bead appearance, even on out-of-position
welds.
AWS A5.20-05: E71T-1 H8, E71T-9 H8
� Fast freezing slag for ease of out-of-position welding. ASME SFA-5.20: E71T-1 H8, E71T-9 H8
ABS: 3SA-3YSAH10
� ISO 14001 and 9001 certified � manufactured to standards for
CWB/CSA: E491T-9 H8
environmental and quality management systems.
Lloyds 3S-3YS H10
DNV IIIYMS H10
Typical Applications
Diffusible Hydrogen � As required per AWS A5.20-2005
� General Fabrication (mL/100g weld deposit), 100% CO2 shielding gas
� Seismic Structural Fabrication
Requirements (AWS H8): 8 max.
� Barge Fabrication Result: 6
� Railcar Fabrication
ProTechâ„? Foil Bag Packaging
� Structural Fabrication
Uniquely packaged in a foil bag to protect UltraCore® wire from
� Shipbuilding harmful moisture and contamination.
Advantages
Welding Positions Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
� Longer shelf life

2G
1G 4G
2F 5G
3G
� Potentially lower preheat temperature
� Increased resistance to gas tracking
 
 




Benefits

4F
1F 3F
� Confidence in the quality of the weld
� Consistent results you can trust
 




� Reliable performance you can depend on
� Less waste


DIAMETERS/PACKAGING

Diameter 15 lb (7 kg) 33 lb (15 kg) 50 lb (23 kg) 500 lb AccuTrak®
In. (mm) Spool Spool Fiber Spool (227 kg)
60 lb (28 kg) CT Drum

0.045 (1.1) ED031818 ED031666 ED031822 ED031876
0.052 (1.3) ED031819 ED031667 ED031823 ED031877
1/16 (1.6) ED031820 ED031668 ED031824 ED031878




UltraCore®
www.lincolnelectric.com
9
MECHANICAL PROPERTIES � As required per AWS A5.20-05

Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ 0°F (-18°C) @ -20°F (-29°C)

Requirements 20 (27) ___
AWS E71T-1 H8 58 (400) 70 - 95 22 min.
AWS E71T-9 H8 min. (480 - 655) min. –â?“â?? 20 (27) min.

Results
100% CO2 77 (531) 85 (586) 28 61 (83) 30 (41)

DEPOSIT COMPOSITION - As required per AWS A5.20-05

%C %Mn %Si %P %S

Requirements
AWS E71T-1 H8 0.12 1.75 0.90 0.03 0.03
AWS E71T-9 H8 max. max. max. max. max.

Results
100% CO2 0.04 1.30 0..45 0.01 0.01

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 22 115 175 (4.4) 21 115

225 (5.7) 23 165 225 (5.7) 22 165

275 (7.0) 23 - 24 195 275 (7.0) 22 - 23 195
0.045� (1.1 mm)
DC+
4.0 - 9.0 86 4.0 - 9.0 86
325 (8.3) 24 210 325 (8.3) 23 210
1� (25 mm)
(1.6 - 4.1) (1.6 - 4.1)
0.360 lbs./1000�
375 (9.5) 24 - 25 240 375 (9.5) 23 - 24 240
(6.4 g/m)
100% CO2 400 (10.2) 25 255 400 (10.2) 24 255

425 (10.8) 25 - 26 265 425 (10.8) 25 265

500 (12.7) 26 280

175 (4.4) 22 150 175 (4.4) 21 - 22 150

200 (5.1) 23 - 24 205 200 (5.1) 22 205
0.052� (1.3 mm)
225 (5.7) 23 220 225 (5.7) 23 220
DC+ 3.7 - 10.0 86 3.7 - 10.0 86
1� (25 mm) (1.7 - 4.5) (1.7 - 4.5)
275 (7.0) 23 - 24 250 275 (7.0) 23 - 24 250
0.507 lbs./1000�
(9.0 g/m)
100% CO2 325 (8.3) 24 275 325 (8.3) 24 275

375 (9.5) 24 - 25 300 375 (9.5) 24 - 25 300

400 (10.2) 25 340 400 (10.2) 25 340

125 (3.2) 21 170 125 (3.2) 20 - 21 170

175 (4.4) 22 195 175 (4.4) 21 195

1/16� (1.6 mm)
225 (5.7) 23 255 225 (5.7) 22 255
DC+ 3.4 - 9.0 86
3.4 - 9.0 86
1� (25 mm) (1.6 - 4.1)
(1.6 - 4.1)
0.688 lbs./1000� 275 (7.0) 23 - 24 340 275 (7.0) 23 340
(12.2 g/m)
100% CO2
325 (8.3) 24 365 325 (8.3) 23 - 24 365

375 (9.5) 24 - 25 395 375 (9.5) 24 395

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com

UltraCore®
www.lincolnelectric.com
10
UltraCore 71A75 Dual
®




Carbon Steel Wire
(AWS E71T-1 H8, E71T-1M H8, E71T-9 H8, E71T-9M H8)
UltraCore® 71A75 Dual is a general purpose wire that gives you the flexibility to use
either straight CO2 or 75% Argon / 25% CO2 gas. It delivers a stable arc, low spatter,
and a smooth bead appearance for general fabrication applications. Features ProTechâ„?
foil bag packaging system to protect wire from atmospheric moisture while in shipping
or storage.



Advantage Lincoln Shielding Gas
75% Argon / 25% CO2 or 100% CO2
� Advanced design allows wire to be used with both 100% CO2
Flow Rate 40-50 CFH
and 75% Argon / 25% CO2 gas.
� Smooth, consistent arc performance.
Conformance
� Extremely smooth bead appearance.
� ISO 14001 and 9001 certified � manufactured to standards for AWS A5.20-05: E71T-1 H8, E71T-9 H8, E71T-1M H8, E71T-9M H8
environmental and quality management systems. ASME SFA-5.20: E71T-1 H8, E71T-9 H8, E71T-1M H8, E71T-9M H8
CWB/CSA: E491T-9 H8, E491T-9M H8
ABS: 3SA-3YSAH10
Typical Applications
Diffusible Hydrogen �
� General Fabrication As required per AWS A5.20-2005
(mL/100g weld deposit), 75% Argon / 25% CO2 shielding gas

Requirements (AWS H8): 8 max.
Welding Positions Result: 6


ProTechâ„? Foil Bag Packaging
2G
1G 4G
2F 5G
3G
 
 




Uniquely packaged in a foil bag to protect UltraCore® wire from
harmful moisture and contamination.

4F
1F 3F
Advantages
 




Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
� Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking
Benefits
� Confidence in the quality of the weld
� Consistent results you can trust
� Reliable performance you can depend on
� Less waste



DIAMETERS/PACKAGING

Diameter 15 lb (7 kg) 33 lb (15 kg) 50 lb (23 kg) 500 lb AccuTrak®
In. (mm) Spool Spool Fiber Spool (227 kg)
60 lb (28 kg) CT Drum

0.045 (1.1) ED031882 ED031669 ED031844 ED032044
0.052 (1.3) ED031883 ED031670 ED031845 ED032045
1/16 (1.6) ED031884 ED031671 ED031846 ED032046




UltraCore®
www.lincolnelectric.com
11
MECHANICAL PROPERTIES � As required per AWS A5.20-05
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ 0°F (-18°C) @ -20°F (-29°C)

20 (27) ___
Requirements
AWS E71T-1 H8, E71T-1M H8 58 (400) 70 - 95 22 min.
AWS E71T-9 H8, E71T-9M H8 min. (480 - 655) min. –â?“â?? 20 (27) min.

Results
100% CO2 76 (523) 83 (576) 29 48 (65) 41 (56)
75% Argon / 25% CO2 88 (607) 92 (634) 26 102 (138) 87 (118)

DEPOSIT COMPOSITION - As required per AWS A5.20-05

%C %Mn %Si %P %S

Requirements
AWS E71T-1 H8, E71T-1M H8 0.12 1.75 0.90 0.03 0.03
AWS E71T-9 H8, E71T-9M H8 max. max. max. max. max.

Results
100% CO2 0.03 1.39 0.43 0.01 0.01
75% Argon / 25% CO2 0.04 1.46 0.58 0.01 0.01

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 22 115 175 (4.4) 21 - 22 115

225 (5.7) 23 165 225 (5.7) 22 165

275 (7.0) 23 - 24 195 275 (7.0) 22 - 23 195
0.045� (1.1 mm)
DC+
4.0 - 9.0 86 4.0 - 9.0 86
325 (8.3) 24 210 325 (8.3) 23 210
1� (25 mm)
(1.6 - 4.1) (1.6 - 4.1)
0.360 lbs./1000� 375 (9.5) 24 - 25 240 375 (9.5) 23 - 24 240
(6.4 g/m)
75% Argon / 400 (10.2) 25 255 400 (10.2) 24 255
25% CO2
425 (10.8) 25 - 26 265 425 (10.8) 25 265

500 (12.7) 26 280

175 (4.4) 22 150 175 (4.4) 21 - 22 150

200 (5.1) 23 - 24 205 200 (5.1) 22 205
0.052� (1.3 mm)
225 (5.7) 23 220 225 (5.7) 23 220
DC+ 3.7 - 10.0 86 3.7 - 10.0 86
1� (25 mm) (1.7 - 4.5) (1.7 - 4.5)
275 (7.0) 23 - 24 250 275 (7.0) 23 - 24 250
0.507 lbs./1000�
(9.0 g/m)
75% Argon / 325 (8.3) 24 275 325 (8.3) 24 275
25% CO2
375 (9.5) 24 - 25 300 375 (9.5) 24 - 25 300

400 (10.2) 25 340 400 (10.2) 25 340

125 (3.2) 21 170 125 (3.2) 20 - 21 170

175 (4.4) 22 195 175 (4.4) 21 195
1/16� (1.6 mm)
DC+ 225 (5.7) 23 255 225 (5.7) 22 255
1� (25 mm) 3.4 - 9.0 86 3.4 - 9.0 86
0.688 lbs./1000� (1.6 - 4.1) (1.6 - 4.1)
275 (7.0) 23 - 24 340 275 (7.0) 23 340
(12.2 g/m)
75% Argon /
25% CO2 325 (8.3) 24 365 325 (8.3) 23 - 24 365

375 (9.5) 24 - 25 395 375 (9.5) 24 395

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
(3) Use higher voltage with 100% CO2 gas. Above data was determined using 75% Argon / 25% CO2
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com

UltraCore®
www.lincolnelectric.com
12
UltraCore 712C
®




Carbon Steel Wire
(AWS E71T-1J H8, E71T-9J H8, E71T-12J H8)
For tank and shipbuilding applications using 100% CO2, UltraCore® 712C is a
versatile E71T-12 choice with consistently high impact toughness values � even
with a notch offset of 2.5 mm from weld centerline. Tensiles will not exceed 90 ksi
to help reduce cracking tendency. The ProTechâ„? foil bag packaging system
protects the wire from harmful moisture for consistent chemistry and performance.
Use UltraCore ® 712C to get high impacts when using straight CO 2 for deep
penetration profile and minimal gas costs.


Advantage Lincoln Shielding Gas
100% CO2
� Outstanding performance for the engineer:
Flow Rate 40-50 CFH
- Robust impact values regardless of notch placement, even at
low test temperatures. Conformance
- Tensile strengths will not exceed 90 ksi to help prevent cracking. AWS A5.20-05: E71T-1J H8, E71T-9J H8, E71T-12J H8
ASME SFA-5.20: E71T-1J H8, E71T-9J H8, E71T-12J H8
� ISO 14001 and 9001 certified � manufactured to standards for
ABS: 3SA-3YSAH10
environmental and quality management systems.
CWB/CSA: E491T-12J H8
DNV IVYMS H10
Typical Applications Lloyds 4S-4YS H10
� Bridge Fabrication
Diffusible Hydrogen � As required per AWS A5.20-2005
� Pressure Vessel Fabrication
(mL/100g weld deposit), 100% CO2 shielding gas
� Barge Fabrication
Requirements (AWS H8): 8 max.
� Structural Fabrication Result: 4
� Offshore Fabrication
ProTechâ„? Foil Bag Packaging
� Heavy Equipment
Uniquely packaged in a foil bag to protect UltraCore® wire from
� Railcar
harmful moisture and contamination.
� Shipbuilding
Advantages
� ASME related applications Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
Welding Positions � Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking

1G 2G 4G
2F 5G
3G
Benefits
 
 




� Confidence in the quality of the weld
� Consistent results you can trust

4F
1F 3F
� Reliable performance you can depend on
� Less waste
 




DIAMETERS/PACKAGING

Diameter 15 lb (7 kg) 33 lb (15 kg) 50 lb (23 kg) 500 lb AccuTrak®
In. (mm) Spool Spool Fiber Spool (227 kg)
60 lb (28 kg) CT Drum

0.045 (1.1) ED031894 ED031672 ED031838 ED031681
0.052 (1.3) ED031895 ED031673 ED031839 ED031879
1/16 (1.6) ED031896 ED031674 ED031840 ED031799




UltraCore®
www.lincolnelectric.com
13
MECHANICAL PROPERTIES � As required per AWS A5.20-05
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ 0°F (-18°C) @ -20°F (-29°C) @-40°F (-40°C)

Requirements
AWS E71T-1J H8 58 (400) 70 - 95 22 20 (27) min. � 20 (27)
min. (480 - 655) min.
AWS E71T-9J H8 � 20 (27) min. min.
AWS E71T-12J H8 70 - 90 (480 - 620) � 20 (27) min.
Results
72 (494) 81 (557) 28 130 (176) 121 (164) min. 116 (157)
100% CO2

DEPOSIT COMPOSITION - As required per AWS A5.20-05

%C %Mn %Si %P %S %Ni

Requirements
AWS E71T-1J H8
0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 0.50 max.
AWS E71T-9J H8
AWS E71T-12J H8 0.12 max. 1.60 max.
Results
0.03 1.30 0.27 0.012 0.007 0.34
100% CO2

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 22 150 175 (4.4) 21 150

225 (5.7) 22 - 23 180 225 (5.7) 22 180

275 (7.0) 23 200 275 (7.0) 22 - 23 200
0.045� (1.1 mm)
DC+
3.4 - 10.6 86 3.4 - 9.0 86
325 (8.3) 23 - 24 225 325 (8.3) 23 - 24 225
1� (25 mm)
(1.5 - 4.8) (1.5 - 4.1)
0.360 lbs./1000� 375 (9.5) 24 240 375 (9.5) 24 240
(6.4 g/m)
100% CO2 400 (10.2) 25 265 400 (10.2) 25 265

425 (10.8) 25 - 26 280 425 (10.8) 26 280

500 (12.7) 26 295

175 (4.4) 22 130 175 (4.4) 22 130

200 (5.1) 23 150 200 (5.1) 22 - 23 150
0.052� (1.3 mm)
225 (5.7) 23 - 24 165 225 (5.7) 23 165
DC+ 4.3 - 12.0 86 3.8 - 10.0 86
1� (25 mm) (1.7 - 5.3) (1.7 - 4.5)
275 (7.0) 24 195 275 (7.0) 23 - 24 195
0.507 lbs./1000�
(9.0 g/m)
100% CO2 325 (8.3) 24 - 25 210 325 (8.3) 24 210

375 (9.5) 25 225 375 (9.5) 24 - 25 225

400 (10.2) 26 240 400 (10.2) 25 240

150 (3.8) 23 190 150 (3.8) 21 190

175 (4.4) 24 225 175 (4.4) 22 225

1/16� (1.6 mm)
225 (5.7) 24 - 25 235 225 (5.7) 23 235
DC+
5.3 - 15.4 86 5.3 - 15.4 86
1� (25 mm)
(1.6 - 7.0) (1.6 - 7.0)
0.688 lbs./1000� 275 (7.0) 25 245 275 (7.0) 23 - 24 245
(12.2 g/m)
100% CO2
325 (8.3) 25 - 26 260 325 (8.3) 24 260

375 (9.5) 26 275 375 (9.5) 24 - 25 275

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com

UltraCore®
www.lincolnelectric.com
14
UltraCore 712A80
®




Carbon Steel Wire
(AWS E71T-1MJ H4, E71T-9MJ H4, E71T-12MJ H4)
UltraCore® 712A80 is Lincoln’s best running E71T-12 product because of its superior
arc characteristics and high impacts in a variety of applications, including offshore, tank
and pressure vessel fabrication. Robust impact toughness values � even with a notch
offset of 2.5 mm from weld centerline � makes this a favorite for designers who
need consistently high impacts weld after weld. Tensiles will not exceed 90 ksi to
help reduce cracking tendency, and the new ProTechâ„? foil bag packaging system
protects the wire from harmful moisture contamination.


Advantage Lincoln Shielding Gas
� Outstanding performance for the engineer: 75-80% Argon / balance CO2
Flow Rate 40-50 CFH
- Robust impact values, even with a notch offset of 2.5 mm from
weld centerline, even at low test temperatures. Conformance
- Tensile strengths will not exceed 90 ksi to help prevent cracking.
AWS A5.20-05: E71T-1MJ H4, E71T-9MJ H4, E71T-12MJ H4
� Outstanding performance for the operator: ASME SFA-5.20: E71T-1MJ H4, E71T-9MJ H4, E71T-12MJ H4
ABS: 4SA-4YSAH10
- Smooth spray-like arc transfer makes the wire easy to use.
CWB/CSA: E491T-12MJ H4
- Slag system allows for good weld bead geometry.
DNV IVYMS H10
� ISO 14001 and 9001 certified � manufactured to standards for Lloyds 4S-4YS H10
environmental and quality management systems.
Diffusible Hydrogen � As required per AWS A5.20-2005
(mL/100g weld deposit), 75% Argon / 25% CO2 shielding gas
Typical Applications
Requirements (AWS H4): 4 max.
Result: 3
� Offshore fabrication
ProTechâ„? Foil Bag Packaging
� Pressure Vessel Fabrication
� Shipbuilding Uniquely packaged in a foil bag to protect UltraCore® wire from
harmful moisture and contamination.
� Heavy Equipment
Advantages
� ASME Related Applications
Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
Welding Positions � Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking

2G
1G 4G
2F 5G
3G
Benefits
 
 




� Confidence in the quality of the weld
� Consistent results you can trust

4F
1F 3F
� Reliable performance you can depend on
� Less waste
 




DIAMETERS/PACKAGING

Diameter 15 lb (7 kg) 33 lb (15 kg) 50 lb (23 kg) 500 lb AccuTrak®
In. (mm) Spool Spool Fiber Spool (227 kg)
60 lb (28 kg) CT Drum

0.045 (1.1) ED031888 ED031675 ED031850 ED032050
0.052 (1.3) ED031889 ED031676 ED031851 ED032051
1/16 (1.6) ED031890 ED031677 ED031852 ED032052




UltraCore®
www.lincolnelectric.com
15
MECHANICAL PROPERTIES � As required per AWS A5.20-05
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ 0°F (-18°C) @ -20°F (-29°C) @-40°F (-40°C)

Requirements
AWS E71T-1MJ H4 58 (400) 70 - 95 22 20 (27) min. � 20 (27)
min. (480 - 655) min. min.
AWS E71T-9MJ H4 � 20 (27) min.
AWS E71T-12MJ H4 70 - 90 (480 - 620) � 20 (27) min.
Results
75% Argon / 25% CO2 75 (517) 83 (572) 28 124 (168) 108 (146) 79 (107)

DEPOSIT COMPOSITION - As required per AWS A5.20-05

%C %Mn %Si %P %S %Ni

Requirements
AWS E71T-1MJ H4
0.12 max. 1.75 max 0.90 max. 0.03 max. 0.03 max. 0.50 max.
AWS E71T-9MJ H4
AWS E71T-12MJ H4 0.12 max. 1.60 max.
Results
0.03 1.50 0.35 0.011 0.009 0.37
75% Argon / 25% CO2

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 22 155 175 (4.4) 21 - 22 155

225 (5.7) 22 - 23 180 225 (5.7) 22 180

275 (7.0) 23 210 275 (7.0) 22 - 23 210
0.045� (1.1 mm)
DC+
3.4 - 10.6 89 3.4 - 9.4 89
325 (8.3) 23 - 24 235 325 (8.3) 23 235
1� (25 mm)
(1.5 - 4.8) (1.5 - 4.3)
0.360 lbs./1000� 375 (9.5) 24 265 375 (9.5) 23 - 24 265
(6.4 g/m)
75 - 80% Argon / 400 (10.2) 24 - 25 275 400 (10.2) 24 275
balance CO2
425 (10.8) 25 280 425 (10.8) 25 280

500 (12.7) 25 - 26 295

175 (4.4) 23 165 175 (4.4) 22 165

200 (5.1) 23 - 24 195 200 (5.1) 22 - 23 195
0.052� (1.3 mm)
225 (5.7) 24 220 225 (5.7) 23 220
DC+ 4.3 - 11.6 89 4.3 - 11.6 89
1� (25 mm) (1.95 - 5.3) (1.95 - 5.3)
275 (7.0) 24 - 25 235 275 (7.0) 23 - 24 235
0.507 lbs./1000�
(9.0 g/m)
75 - 80% Argon / 325 (8.3) 25 290 325 (8.3) 24 290
balance CO2
375 (9.5) 25 - 26 310 375 (9.5) 24 - 25 310

400 (10.2) 26 325 400 (10.2) 25 325

150 (3.8) 23 250 150 (3.8) 22 250

175 (4.4) 23 - 24 295 175 (4.4) 22 - 23 295
1/16� (1.6 mm)
DC+ 225 (5.7) 24 320 225 (5.7) 23 320
1� (25 mm) 5.6 - 15.1 89 5.6 - 15.1 89
0.688 lbs./1000� (2.5 - 6.9) (2.5 - 6.9)
275 (7.0) 24 - 25 350 275 (7.0) 23 - 24 350
(12.2 g/m)
75 - 80% Argon /
balance CO2 325 (8.3) 25 380 325 (8.3) 24 380

375 (9.5) 25 - 26 395 375 (9.5) 24 - 25 395

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com

UltraCore®
www.lincolnelectric.com
16
UltraCore 712A80-H
®




Carbon Steel Wire
(AWS E71T-1MJ H4, E71T-9MJ H4, E71T-12MJ H4)
UltraCore® 712A80-H, featuring ProTech� foil bag packaging, is designed to achieve low
hydrogen levels for the toughest applications in heavy equipment, offshore, shipbuilding and
pressure vessel fabrication. UltraCore® 712A80-H is ideal for all-position, single and multiple
pass welding on heavy sections where hydrogen induced cracking may be a concern.
UltraCore® 712A80-H potentially reduces the need for preheat, so prep-time can be virtually
eliminated and efficiencies can be increased. For heavy duty low hydrogen applications,
choose UltraCore® 712A80-H.


Welding Positions
Advantage Lincoln
� Low H4 diffusible hydrogen levels for tough applications.

2G
1G 2F 4G 5G
3G
� Best-in-class operating characteristics.




 
 
� ProTech� packaging for better moisture resistance.
� ISO 14001 and 9001 certified � manufactured to standards for

4F
1F 3F
environmental an quality management systems.




 
Shielding Gas
Typical Applications
75-80% Argon / balance CO2
� Offshore Fabrication Flow Rate 40-50 CFH
� Heavy Equipment
� Shipbuilding
Conformance
� Pressure Vessel Fabrication
AWS A5.20-05: E71T-1MJ H4, E71T-9MJ H4, E71T-12MJ H4
ASME SFA-5.20: E71T-1MJ H4, E71T-9MJ H4, E71T-12MJ H4
ABS: 4SA-4YSAH10
CWB/CSA: E491T-12MJ H4
DNV IVYMS H10
Lloyds 4S-4YS H10
DIAMETERS/PACKAGING

Diameter 15 lb (7 kg) 33 lb (15 kg) 50 lb (23 kg)
Diffusible Hydrogen � As required per AWS A5.20-2005
In. (mm) Spool Spool Fiber Spool
(mL/100g weld deposit), 75% Argon / 25% CO2 shielding gas
60 lb (28 kg) CT

Requirements (AWS H4): 4 max.
0.045 (1.1) ED031891 ED031678 ED031841
0.052 (1.3) ED031892 ED031679 ED031842 Result: 3
1/16 (1.6) ED031893 ED031680 ED031843

ProTechâ„? Foil Bag Packaging
Uniquely packaged in a foil bag to protect UltraCore® wire from
harmful moisture and contamination.
Advantages
Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
� Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking
Benefits
� Confidence in the quality of the weld
� Consistent results you can trust
� Reliable performance you can depend on
� Less waste




UltraCore®
www.lincolnelectric.com
17
MECHANICAL PROPERTIES � As required per AWS A5.20-05
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ 0°F (-18°C) @ -20°F (-29°C) @-40°F (-40°C)

Requirements
AWS E71T-1MJ H4 58 (400) 70 - 95 22 20 (27) min. � 20 (27)
min. (480 - 655) min. min.
20 (27) min.
AWS E71T-9MJ H4 �
AWS E71T-12MJ H4 70 - 90 (480 - 620) � 20 (27) min.
Results
75% Argon / 25% CO2 78 (540) 86 (590) 26 163 (120) 101 (137) 90 (122)


DEPOSIT COMPOSITION - As required per AWS A5.20-05

%C %Mn %Si %P %S %Ni

Requirements
AWS E71T-1MJ H4
0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 0.50 max.
AWS E71T-9MJ H4
AWS E71T-12MJ H4 0.12 max. 1.60 max.
Results
0.03 1.55 0.38 0.01 0.01 0.35
75% Argon / 25% CO2

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 22 150 175 (4.4) 21 - 22 150

225 (5.7) 22 - 23 175 225 (5.7) 22 175

275 (7.0) 23 200 275 (7.0) 22 - 23 200
0.045� (1.1 mm)
DC+
4.0 - 10.05 89 4.0 - 9.7 89
325 (8.3) 23 - 24 220 325 (8.3) 23 220
1� (25 mm)
(1.8 - 4.6) (1.8 - 4.4)
0.360 lbs./1000� 375 (9.5) 24 145 375 (9.5) 23 - 24 145
(6.4 g/m)
75 - 80% Argon / 400 (10.2) 24 - 25 255 400 (10.2) 24 255
balance CO2
425 (10.8) 25 265 425 (10.8) 25 265

500 (12.7) 25 - 26 280

175 (4.4) 23 155 175 (4.4) 22 155

200 (5.1) 23 - 24 180 200 (5.1) 22 - 23 180
0.052� (1.3 mm)
225 (5.7) 24 200 225 (5.7) 23 200
DC+ 4.3 - 10.7 89 4.3 - 11.6 89
1� (25 mm) (1.95 - 4.9) (1.95 - 5.3)
275 (7.0) 24 - 25 215 275 (7.0) 23 - 24 215
0.507 lbs./1000�
(9.0 g/m)
75 - 80% Argon / 325 (8.3) 25 250 325 (8.3) 24 250
balance CO2
375 (9.5) 25 - 26 265 375 (9.5) 24 - 25 265

400 (10.2) 26 280 400 (10.2) 25 280

150 (3.8) 23 235 150 (3.8) 22 235

175 (4.4) 23 - 24 280 175 (4.4) 22 - 23 280
1/16� (1.6 mm)
DC+ 225 (5.7) 24 300 225 (5.7) 23 300
1� (25 mm) 5.6 - 14.6 89 5.6 - 14.6 89
0.688 lbs./1000� (2.5 - 6.6) (2.5 - 6.6)
275 (7.0) 24 - 25 325 275 (7.0) 23 - 24 325
(12.2 g/m)
75 - 80% Argon /
balance CO2 325 (8.3) 25 350 325 (8.3) 24 350

375 (9.5) 25 - 26 365 375 (9.5) 24 - 25 365

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com

UltraCore®
www.lincolnelectric.com
18
UltraCore 81Ni1A75-H
®




Low Alloy Wire
(AWS E81T-1Ni1MJ H4)
An extension of our superior line of carbon steel UltraCore® products, 81Ni1A75-H is
designed for high strength, low-alloy applications using 75% Argon / 25% CO2. The use
of mixed shielding gas stabilizes arc characteristics, reduces spatter levels, and washes
out the weld bead for a flat appearance. These electrodes exhibit robust impact
properties, even with a notch offset of 2.5 mm from weld centerline, as well as superior
crack resistance, due to low diffusible hydrogen levels (4mL/100 grams of weld deposit
max). This electrode is ideally suited to replace E8018-C3 stick electrodes for added
efficiency and increased productivity in bridge fabrication, offshore work, or structural
fabrication.


Advantage Lincoln Welding Positions
� Outstanding performance for the engineer:
- Robust impact values, even with a notch offset of 2.5 mm
2G
1G 2F 4G 5G
3G
from weld centerline, even at low test temperatures.




 
 
Designers can be confident they will get the impacts they
expect, weld after weld and project after project.

4F
1F 3F
� Consistent properties at a wide range of heat inputs:




 
- Controlled chemistry yields controlled properties.
� ISO 14001 and 9001 certified � manufacturing to standards for
Shielding Gas
environmental and quality management systems.
75% Argon / 25% CO2
� Smooth arc transfer characteristics at a wide range of
Flow Rate 40-50 CFH
parameters.

Conformance
Typical Applications
AWS A5.29-05: E81T-1Ni1MJ H4
� Bridge Fabrication
ASME SFA-5.29: E81T-1Ni1MJ H4
� Offshore ABS: 4SA-4YSAH5
CWB/CSA: E551T1-Ni1MJ-H4
� Structural Fabrication
DNV IVYMS H5
� High Strength/Low Alloy Application Lloyds 4S-4YS H5
� Weathering Steels
� Petrochemical
Diffusible Hydrogen � As per required per AWS A5.29-2005
� NACE Applications (mL/100G weld deposit), 75% Argon / 25% CO2 shielding gas.

Requirements (AWS A5.20): 4 max.
DIAMETERS/PACKAGING Typical Results: 1.9-3.0

Diameter 33 lb (15 kg)
in. (mm) Spool (FB) ProTechâ„? Vacuum-Sealed Foil Bag Packaging
0.045 (1.1) ED032206 Uniquely packaged in a specially designed vacuum-sealed foil bag
0.052(1.3) EDO32279
to protect Lincoln wire from harmful moisture and contamination.
1/16 (1.6) ED032207
Advantages
Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
� Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking
Benefits
� Confidence in the quality of the weld
� Consistent results you can trust
� Reliable performance you can depend on
� Less waste




UltraCore®
www.lincolnelectric.com
19
MECHANICAL PROPERTIES � As required per AWS 5.29-05

Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ -20°F (-29°C) @ -40°F (-40°C)

Requirements 68 (469) 80 - 100 19 20 (27) 20 (27)
AWS E81T1-Ni1MJ H4 min. (552 - 690) min. min. min.

Results 79 - 86 87 - 92 73 - 94 58 - 82
24 - 30
75% Argon/25% CO2 (545 - 593) (600 - 634) (99 - 127) (79 - 111)


DEPOSIT COMPOSITION

%C %Mn %P %S %Si %Ni %Mo %Cr %V

Requirements 0.12 1.50 0.03 0.03 0.80 0.80 - 1.10 0.35 0.15 0.05
AWS E81T1-Ni1MJ H4 max max max max max max max max


Results
0.037 1.34 0.005 0.009 0.28 1.03 0.01 0.05 0.02
75% Argon/25% CO2


TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 23 150 175 (4.4) 23 150

225 (5.7) 23 - 24 175 225 (5.7) 23 - 24 175

275 (7.0) 24 200 275 (7.0) 24 200
0.045� (1.1 mm)
DC+
4.0 - 10.05 89 4.0 - 9.7 89
325 (8.3) 24 - 25 220 325 (8.3) 24 - 25 220
1� (25 mm)
(1.8 - 4.6) (1.8 - 4.4)
0.360 lbs./1000� 375 (9.5) 25 - 26 145 375 (9.5) 25 145
(6.4 g/m)
75% Argon / 400 (10.2) 26 - 28 255 400 (10.2) 25 - 26 255
25% CO2
425 (10.8) 29 - 30 265 425 (10.8) 26 - 27 265

500 (12.7) 30 -31 280

175 (4.4) 23 - 24 155 175 (4.4) 22 - 23 155

200 (5.1) 24 - 25 180 200 (5.1) 23 - 24 180
0.052� (1.3 mm)
225 (5.7) 25 - 26 200 225 (5.7) 24 - 25 200
DC+ 4.3 - 10.7 89 4.3 - 11.6 89
1� (25 mm) (1.95 - 4.9) (1.95 - 5.3)
275 (7.0) 26 - 27 215 275 (7.0) 25 - 26 215
0.507 lbs./1000�
(9.0 g/m)
75% Argon / 325 (8.3) 27 - 28 250 325 (8.3) 26 - 27 250
25% CO2
375 (9.5) 28 - 29 265 375 (9.5) 27 - 29 265

400 (10.2) 29 - 31 280 400 (10.2) 29 - 30 280

150 (3.8) 25 - 26 235 150 (3.8) 23 - 25 235

175 (4.4) 26 - 27 280 175 (4.4) 25 - 26 280
1/16� (1.6 mm)
DC+ 225 (5.7) 27 - 28 300 225 (5.7) 26- 27 300
1� (25 mm) 5.6 - 14.6 89 5.6 - 14.6 89
0.688 lbs./1000� (2.5 - 6.6) (2.5 - 6.6)
275 (7.0) 27 - 29 325 275 (7.0) 27 - 28 325
(12.2 g/m)
75% Argon /
25% CO2 325 (8.3) 28 - 30 350 325 (8.3) 27 - 29 350

375 (9.5) 29 -31 365 375 (9.5) 28 - 30 365

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com


UltraCore®
www.lincolnelectric.com
20
UltraCore 81Ni1C-H
®




Low Alloy Wire
(AWS E81T-1Ni1CJ H4)
An extension of our superior line of carbon steel UltraCore ® products, 81Ni1C-H is
designed for high strength, low-alloy applications using 100% CO2. These electrodes
exhibit robust impact properties, even with a notch offset of 2.5 mm from weld centerline,
as well as superior crack resistance, due to low diffusible hydrogen levels (4mL/100
grams of weld deposit max). This electrode is ideally suited to replace E8018-C3 stick
electrodes for added efficiency and increased productivity in bridge fabrication, offshore
work, or structural fabrication.



Welding Positions
Advantage Lincoln
� Outstanding performance for the engineer:
- Robust impact values, even with a notch offset of 2.5 mm
2G
1G 2F 4G
3G 5G
from weld centerline, even at low test temperatures.




 




 
Designers can be confident they will get the impacts they
expect, weld after weld and project after project.

4F
1F 3F
� Consistent properties at a wide range of heat inputs:




 
- Controlled chemistry yields controlled properties.
� ISO 14001 and 9001 certified � manufacturing to standards
Shielding Gas
for environmental and quality management systems.
100% CO2
� Smooth arc transfer characteristics at a wide range of
Flow Rate 40-50 CFH
parameters.


Conformance
Typical Applications
AWS A5.29-05: E81T-1Ni1CJ H4
� Bridge Fabrication
ASME SFA-5.29: E81T-1Ni1CJ H4
� Offshore ABS: 4SA-4YSAH10
CWB/CSA: E551T1-Ni1CJ-H4
� Structural Fabrication
DNV IVYMS H5
� High Strength/Low Alloy Application
Lloyds 4S-4YS H5
� Weathering Steels
� Petrochemical
Diffusible Hydrogen � As per required per AWS A5.29-2005
� NACE Applications (mL/100G weld deposit), 100% CO2 shielding gas.

Requirements (AWS A5.20): 4 max.
DIAMETERS/PACKAGING Typical Results: 1.8-3.0

Diameter 33 lb (15 kg)
ProTechâ„? Vacuum-Sealed Foil Bag Packaging
in. (mm) Spool (FB)

Uniquely packaged in a foil bag to protect UltraCore® wire from
0.045 (1.1) ED032204
0.052(1.3) EDO32280 harmful moisture and contamination.
1/16 (1.6) ED032205
Advantages
Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
� Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking
Benefits
� Confidence in the quality of the weld
� Consistent results you can trust
� Reliable performance you can depend on
� Less waste




UltraCore®
www.lincolnelectric.com
21
MECHANICAL PROPERTIES � As required per AWS 5.29-05

Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ -20°F (-29°C) @ -40°F (-40°C)

Requirements 68 (469) 80 - 100 19 20 (27) 20 (27)
AWS E81T1-NiCJ H4 min. (552 - 690) min. min. min.

Results 83 - 86 91 - 92 73 - 99 53 - 81
27
100% CO2 (572 - 593) (627 - 634) (99 - 134) (72 - 110)

DEPOSIT COMPOSITION

%C %Mn %P %S %Si %Ni %Mo %Cr %V

Requirements 0.12 1.50 0.03 0.03 0.80 0.80-1.10 0.35 0.15 0.05
AWS E81T1-Ni1CJ H4 max max max max max max max max


Results
0.05 1.47 0.007 0.006 0.30 0.958 0.013 0.035 0.025
100% CO2

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 24 150 175 (4.4) 23 150

225 (5.7) 24 - 25 175 225 (5.7) 23 - 24 175

275 (7.0) 25 200 275 (7.0) 24 200
0.045� (1.1 mm)
DC+
4.0 - 10.05 89 4.0 - 9.7 89
325 (8.3) 25 - 26 220 325 (8.3) 24 - 25 220
1� (25 mm)
(1.8 - 4.6) (1.8 - 4.4)
0.360 lbs./1000�
375 (9.5) 26 - 27 145 375 (9.5) 25 145
(6.4 g/m)
100% CO2 400 (10.2) 28 - 29 255 400 (10.2) 25 - 26 255

425 (10.8) 29 - 30 265 425 (10.8) 26 - 27 265

500 (12.7) 30 -31 280

175 (4.4) 24 - 25 155 175 (4.4) 23 -24 155

200 (5.1) 25 - 26 180 200 (5.1) 24 - 25 180
0.052� (1.3 mm)
225 (5.7) 26 - 27 200 225 (5.7) 25 - 26 200
DC+ 4.3 - 10.7 89 4.3 - 11.6 89
1� (25 mm) (1.95 - 4.9) (1.95 - 5.3)
275 (7.0) 27 - 28 215 275 (7.0) 26 - 27 215
0.507 lbs./1000�
(9.0 g/m)
100% CO2 325 (8.3) 28 - 30 250 325 (8.3) 27 - 28 250

375 (9.5) 30 - 31 265 375 (9.5) 28 - 30 265

400 (10.2) 30 - 32 280 400 (10.2) 30 - 31 280

150 (3.8) 26 - 27 235 150 (3.8) 24 - 26 235

175 (4.4) 27 - 28 280 175 (4.4) 26- 27 280
1/16� (1.6 mm)
DC+ 225 (5.7) 28 - 29 300 225 (5.7) 27 - 28 300
1� (25 mm) 5.6 - 14.6 89 5.6 - 14.6 89
0.688 lbs./1000� (2.5 - 6.6) (2.5 - 6.6)
275 (7.0) 28 - 30 325 275 (7.0) 28 - 29 325
(12.2 g/m)
100% CO2
325 (8.3) 29 - 31 350 325 (8.3) 28 - 30 350

375 (9.5) 30 - 32 365 375 (9.5) 29 - 31 365

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com


UltraCore®
www.lincolnelectric.com
22
UltraCore 81Ni2A75-H
®




Low Alloy Wire
(AWS E81T-1Ni2MJ H4)
Look to UltraCore® 81Ni2A75-H for high strength, low alloy applications where
productivity and consistency are a must in 75% Argon / 25% CO2 applications.
The mixed shielding gas stabilizes arc characteristics, reduces spatter levels, and
washes out of the weld bead for a flat appearance. This welding wire exhibits
superior crack resistance due to low diffusible hydrogen levels (4 mL/100 grams of
weld deposit max). Even with a notch offset of 2.5 mm from weld centerline, this
wire displays robust impact properties. Whether your application is mining,
offshore, or fabrication, UltraCore® 81Ni2A75-H is the premier low alloy welding
wire.


Advantage Lincoln Welding Positions
� Outstanding performance for the engineer:
- Robust impact values, even with a notch offset of 2.5 mm
2G
1G 2F 4G 5G
3G
from weld centerline, even at low test temperatures.




 
 
Designers can be confident they will get the impacts they
expect, weld after weld and project after project.

4F
1F 3F
� Consistent properties at a wide range of heat inputs:




 
- Controlled chemistry yields controlled properties.
� Low diffusible hydrogen levels (4 mL/100 grams of weld
Shielding Gas
deposit max.) for superior crack resistance.
75% Argon / 25% CO2
� ISO 14001 and 9001 certified � manufacturing to standards
Flow Rate 40-55 CFH
for environmental and quality management systems.
� Smooth arc transfer characteristics at a wide range of
parameters. Conformance
AWS A5.29-05: E81T-1Ni2MJ H4
ASME SFA-5.29: E81T-1Ni2MJ H4
Typical Applications ABS: 4SA-4YSAH5
CWB/CSA: E551T1-Ni2MJ-H4
� Mining
DNV IVYMS H5
� Offshore
Lloyds 4S-4YS H5
� Bridge Fabrication
� High Strength Fabrication
Diffusible Hydrogen � As per required per AWS A5.29-2005
(mL/100G weld deposit), 75% Argon/25% CO2 shielding gas.

Requirements (AWS A5.29-05): 4 max.
DIAMETERS/PACKAGING Typical Results: 1.9-3.0

Diameter 33 lb (15 kg)
in. (mm) Spool (FB) ProTechâ„? Vacuum-Sealed Foil Bag Packaging
0.045 (1.1) ED032217 Uniquely packaged in a specially designed vacuum-sealed foil bag
0.052 (1.3) ED032277
to protect Lincoln® wire from harmful moisture and contamination.
1/16 (1.6) ED032216
Advantages
Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
� Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking
Benefits
� Confidence in the quality of the weld
� Consistent results you can trust
� Reliable performance you can depend on
� Less waste




UltraCore®
www.lincolnelectric.com
23
MECHANICAL PROPERTIES � As required per AWS 5.29
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ -20°F (-29°C) @ -40°F (-40°C)

Requirements 68 (469) 80 - 100 19 20 (27)
Not Specified
AWS E81T1-Ni2MJ H4 min. (552 - 690) min. min

Results 81 - 83 89 - 91 82 - 100 61 - 87
27-28
75% Argon / 25% CO2 (558 - 572) (614 - 627) (111 - 136) (83 - 118)

DEPOSIT COMPOSITION

%C %Mn %P %S %Si %Ni

Requirements 0.12 1.50 0.03 0.03 0.80
1.75 - 2.75
AWS E81T1-Ni2MJ H4 max max max max max


Results
0.04 1.00 0.006 0.006 0.27 2.0
75% Argon / 25%CO2

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Wire Feed Wire Feed
Polarity
Speed Approx. Deposition Speed Approx. Deposition
CTWD (1)
in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Wire Weight
(m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)
Shielding Gas

175 (4.4) 23 150 175 (4.4) 23 150

225 (5.7) 23 - 24 175 225 (5.7) 23 - 24 175
0.045� (1.1 mm)
275 (7.0) 24 200 275 (7.0) 24 200
DC+
1� (25 mm)
4.0 - 10.05 89 4.0 - 9.7 89
325 (8.3) 24 - 25 220 325 (8.3) 24 - 25 220
0.360 lbs./1000�
(1.8 - 4.6) (1.8 - 4.4)
(6.4 g/m)
375 (9.5) 25 - 26 145 375 (9.5) 25 145
75% Argon /
25%CO2 400 (10.2) 26 - 28 255 400 (10.2) 25 - 26 255

425 (10.8) 29 - 30 265 425 (10.8) 26 - 27 265

500 (12.7) 30 -31 280

175 (4.4) 23 - 24 155 175 (4.4) 22 - 23 155

200 (5.1) 24 - 25 180 200 (5.1) 23 - 24 180
0.052� (1.3 mm)
225 (5.7) 25 - 26 200 225 (5.7) 24 - 25 200
DC+ 4.3 - 10.7 89 4.3 - 11.6 89
1� (25 mm) (1.95 - 4.9) (1.95 - 5.3)
275 (7.0) 26 - 27 215 275 (7.0) 25 - 26 215
0.507 lbs./1000�
(9.0 g/m)
75% Argon / 325 (8.3) 27 - 28 250 325 (8.3) 26 - 27 250
25% CO2
375 (9.5) 28 - 29 265 375 (9.5) 27 - 29 265

400 (10.2) 29 - 31 280 400 (10.2) 29 - 30 280

150 (3.8) 25 - 26 235 150 (3.8) 23 - 25 235

175 (4.4) 26 - 27 280 175 (4.4) 25 - 26 280
1/16� (1.6 mm)
DC+ 225 (5.7) 27 - 28 300 225 (5.7) 26- 27 300
1� (25 mm) 5.6 - 14.6 89 5.6 - 14.6 89
0.688 lbs./1000� (2.5 - 6.6) (2.5 - 6.6)
275 (7.0) 27 - 29 325 275 (7.0) 27 - 28 325
(12.2 g/m)
75% Argon /
25% CO2 325 (8.3) 28 - 30 350 325 (8.3) 27 - 29 350

375 (9.5) 29 -31 365 375 (9.5) 28 - 30 365

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com



UltraCore®
www.lincolnelectric.com
24
UltraCore 81Ni2C-H
®




Low Alloy Wire
(AWS E81T-1Ni2CJ H4)
To meet the most demanding requirements in high strength, low alloy applications,
UltraCore® 81Ni2C-H is an outstanding performer. This 100% CO2 welding wire exhibits
robust low temperature impact properties, even with a notch offset of 2.5 mm from weld
centerline, while still maintaining H4 diffusible hydrogen levels. Regardless of whether
you are welding in mining, offshore, or fabrication applications, UltraCore® 81Ni2C-H is
a preferred product for both consistency and productivity.




Advantage Lincoln Welding Positions
� Outstanding performance for the engineer:
- Robust impact values, even with a notch offset of 2.5 mm
4G
2G
1G 5G
2F 3G
from weld centerline, even at low test temperatures.




 
 
Designers can be confident they will get the impacts they
expect, weld after weld and project after project.

4F
3F
1F
� Consistent properties at a wide range of heat inputs:




 
- Controlled chemistry yields controlled properties.
� Low diffusible hydrogen levels (4 mL/100 grams of weld
Shielding Gas
deposit max.) for superior crack resistance.
100% CO2
� ISO 14001 and 9001 certified � manufacturing to standards for
Flow Rate 40-50 CFH
environmental and quality management systems.


Conformance
AWS A5.29-05: E81T-1Ni2CJ H4
ASME SFA-5.29: E81T-1Ni2CJ H4
Typical Applications ABS: 4SA-4YSAH5
CWB/CSA: E551T1-Ni2CJ-H4
� Mining
DNV IVYMS H5
� Offshore
Lloyds 4S-4YS H5
� Bridge Fabrication
� High Strength Fabrication
Diffusible Hydrogen � As per required per AWS A5.29-2005
(ML/100G weld deposit), 100% CO2 shield gas.
DIAMETERS/PACKAGING Requirements (AWS A5.29-05): 4 max.
Typical Results: 2.1-3.0
Diameter 33 lb (15 kg)
in. (mm) Spool (FB)
ProTechâ„? Vacuum-Sealed Foil Bag Packaging
0.045 (1.1) ED032215
0.052(1.3) ED032278
Uniquely packaged in a specially designed vacuum-sealed foil bag
1/16 (1.6) ED032214
to protect Lincoln wire from harmful moisture and contamination.
Advantages
Less prone to moisture pick-up, which delivers:
� Increased resistance to weld cracking
� Longer shelf life
� Potentially lower preheat temperature
� Increased resistance to gas tracking
Benefits
� Confidence in the quality of the weld
� Consistent results you can trust
� Reliable performance you can depend on
� Less waste




UltraCore®
www.lincolnelectric.com
25
MECHANICAL PROPERTIES � As required per AWS A5.29-05
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
ksi (MPa) ksi (MPa) (%) @ -20°F (-29°C) @ -40°F (-40°C)

Requirements 68 (469) 80 - 100 19 20 (27)
Not Specified
AWS E81T1-Ni2CJ H4 min. (552 - 690) min. min

Results 91-94 76 - 98 64 - 84
82-87 (565-600) 26-28
100% CO2 (627-648) (103 - 133) (87 - 114)

DEPOSIT COMPOSITION

%C %Mn %P %S %Si %Ni


Requirements 0.12 1.50 0.03 0.03 0.80 1.75 - 2.75
AWS E81T1-Ni2CJ H4 max max max max max

Results
0.04 1.20 0.007 0.006 0.30 2.0
75% Argon / 25% CO2

TYPICAL OPERATING PROCEDURES

Flat and Horizontal Vertical Up and Overhead


Diameter
Polarity Wire Feed Wire Feed
CTWD (1) Speed Approx. Deposition Speed Approx. Deposition
Wire Weight in/min Voltage (2) Current Rate Efficiency in/min Voltage (2) Current Rate Efficiency
Shielding Gas (m/ min) (volts) (amps) lbs/hr (kg/hr) (%) (m/ min) (volts) (amps) lbs/hr (kg/hr) (%)

175 (4.4) 24 150 175 (4.4) 23 150

225 (5.7) 24 - 25 175 225 (5.7) 23 - 24 175

275 (7.0) 25 200 275 (7.0) 24 200
0.045� (1.1 mm)
DC+
4.0 - 10.05 89 4.0 - 9.7 89
325 (8.3) 25 - 26 220 325 (8.3) 24 - 25 220
1� (25 mm)
(1.8 - 4.6) (1.8 - 4.4)
0.360 lbs./1000� 375 (9.5) 26 - 27 145 375 (9.5) 25 145
(6.4 g/m)
100% CO2 400 (10.2) 28 - 29 255 400 (10.2) 25 - 26 255

425 (10.8) 29 - 30 265 425 (10.8) 26 - 27 265

500 (12.7) 30 - 31 280

175 (4.4) 24 - 25 155 175 (4.4) 23 - 24 155

200 (5.1) 25 - 26 180 200 (5.1) 24 - 25 180

0.052� (1.3 mm) 225 (5.7) 26 - 27 200 225 (5.7) 25 - 26 200
DC+ 4.3 - 10.7 89 4.3 - 11.6 89
1� (25 mm) (1.95 - 4.9) (1.95 - 5.3)
275 (7.0) 27 - 28 215 275 (7.0) 26 - 27 215
0.507 lbs./1000�
(9.0 g/m)
325 (8.3) 28 - 30 250 325 (8.3) 27 - 28 250
100% CO2

375 (9.5) 30 - 31 265 375 (9.5) 28 - 30 265

400 (10.2) 30 - 32 280 400 (10.2) 30 - 31 280

150 (3.8) 26 - 27 235 150 (3.8) 24 - 26 235

175 (4.4) 27 - 28 280 175 (4.4) 26- 27 280
1/16� (1.6 mm)
DC+ 225 (5.7) 28 - 29 300 225 (5.7) 27 - 28 300
1� (25 mm) 5.6 - 14.6 89 5.6 - 14.6 89
0.688 lbs./1000� (2.5 - 6.6) (2.5 - 6.6)
275 (7.0) 28 - 30 325 275 (7.0) 28 - 29 325
(12.2 g/m)
100% CO2
325 (8.3) 29 - 31 350 325 (8.3) 28 - 30 350

375 (9.5) 30 - 32 365 375 (9.5) 29 - 31 365

(1) To estimate ESO, subtract 1/4� (6.0 mm) from CTWD. (2) Voltages are only a starting guideline and may vary due to cable length, welding equipment, and joint configuration.
Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com


UltraCore®
www.lincolnelectric.com
26
UNDERSTANDING FLUX CORED WIRE CLASSIFICATIONS AND THEIR APPLICATIONS




1) What are the technical differences between an E71T-12 electrode
WHAT IS AN E71T-12
and E71T-1 & E71T-9 electrodes?
ELECTRODE?
An E71T-12 electrode is very
similar to an E71T-9, or E71T-1. There are three key differences: Chemical Composition, Tensile Strength, and
The slag systems and Impact Properties.
operational characteristics are
very similar. In fact, electrodes
CHEMICAL COMPOSITION TENSILE STRENGTH IMPACT PROPERTIES
can be multiple classified as
E71T-12s, E71T-9s, and E71T-1s.
Max. Max.
So, operationally there are
Carbon Manganese
almost no differences.
E71T-1 0.12% 1.75% range: 70-95 ksi 20 ft•lbf @0˚F
However, there are differences min.
that make E71T-12s more
E71T-9 0.12% 1.75% range: 70-95 ksi 20 ft•lbf @-20˚F
suitable for some applications.
min.
This document will clarify what E71T-12 0.12% 1.60% range: 70-90 ksi 20 ft•lbf @-20˚F
a T-12 is and when to use it. min.




2) What benefit is gained by using an E71T-12 instead of
an E71T-9, or E71T-1?
The main benefit is the upper limit on tensile strength. This reduces weld cracking
tendencies and reduces hardness. These products meet the lower manganese
requirements of the A-1 analysis group in the ASME Boiler and Pressure Vessel
Code, Section IX.

3) Who should use an E71T-12 product?
Generally speaking, anyone who is using an E71T-1 product should use an E71T-12
product. The welding characteristics of the products are similar and the E71T-12
mechanical properties, chemical composition, and impact requirements meet the
E71T-1 requirement. The E71T-12 classification is a more stringent specification.
Lincoln E71T-12s are tri-classified, so that you may be able to avoid procedure
qualification if a customer has qualified with an E71T-1 or E71T-9, but be sure to
verify the qualifications you need before the job starts. An E71T-12 product also
delivers better impact toughness for low temperature or fracture critical applications.

4) What industries typically use E71T-12 products?
Mainly pressure vessel, offshore, and shipbuilders use E71T-12 products, but bridge
and heavy equipment fabricators use them as well.

5) Do the industries that use E71T-12s have other requirements that
E71T-12 electrodes do not automatically meet?
Yes, in many cases they do have additional requirements. The two most common are
impact toughness properties and hydrogen levels. In many cases diffusible hydrogen
requirements for E71T-12s are below 8mL/100g. Customers often require toughness
properties that exceed 20 ft•lbf @-20˚F. UltraCore® 712A80, 712C and UltraCore®
712A80-H produce weld metal that exceed this requirement. UltraCore® 712A80-H
produces hydrogen levels below 4mL per 100g of weld metal.




UltraCore®
www.lincolnelectric.com
27
27
UNDERSTANDING FLUX CORED WIRE CLASSIFICATIONS AND THEIR APPLICATIONS




6) What about the J suffix I see on some 10) What other specific benefits do UltraCore®
electrodes? 712A80 and 712C and low alloy products
possess?
The J designator is an optional suffix that indicates
the product will meet an impact requirement of Their toughness results are very consistent. Typically,
20 ft•lbf @-40˚F minimum. Both UltraCore® 712A80 impact toughness is best where there is grain refinement.
and 712C meet this requirement, as well as, the In an AWS classification test plate, this is the center of the
UltraCore® low alloy wires. weld where the passes overlap. If you examine toughness
off-center you will often find much lower values. The
7) What about the M suffix I see on some microstructures of 712A80 and 712C are designed in a way
electrodes? that minimizes sensitivity to grain refinement. AWS
The M designator indicates the product will meet the impact toughness test values are often not an accurate
mechanical and chemical composition requirements reflection of the performance of the electrode in service.
for a particular AWS classification under mixed Factors such as joint design, heat input, and shielding gas
shielding gas (75% Argon / 25% CO2). selection can produce notch toughness much lower than
what is reported in the AWS classification test plate
8) What about the H designations I see on condition. 712A80 and 712C are much more likely
some electrodes? than most competitive products to produce high
AWS has four H designations which represent milliliters toughness values in a broad range of applications.
of diffusible hydrogen per 100 grams of weld metal. Designers and fabricators can specify and utilize these
The designations are H2, H4, H8, and H16. These products with confidence. Off center toughness is derived
represent 2mL, 4mL, 8mL, and 16mL of diffusible by matching the notch in CVN specimens 2.5 mm from the
hydrogen per 100 grams of weld metal when tested weld centerline.
in accordance with AWS guidelines.
Area of Maximum
Grain Refinement
9) Who might use UltraCore® 712A80 or
712C?
� Bridge fabricators with fracture critical requirements.
� Tank/vessel fabricators that require an E71T-12.
� Offshore Fabricators with stringent toughness
requirements.
� Shipbuilders with stringent toughness requirements.
� Any customer who wants high toughness values
without moving to a higher tensile strength product.
� When 80ksi tensile products are being used only for
impact toughness, E71T-12s may be a suitable
replacement.




UltraCore®
www.lincolnelectric.com
28
AGENCY APPROVALS(1)

UltraCore® AWS/ ABS Lloyd’s Register DNV CWB/CSA
Wire(1) ASME Grade Grade Grade Grade



71A85 E71T-1M H8 3SA-3YSAH10 3S-3YS H10 IIIYMS H10 E491T-9M H8
E71T-9M H8
71A75 Dual E71T-1M H8 E491T-9 H8
3SA-3YSAH10
E71T-9M H8 E491T-9M H8
71C E71T-1 H8
3SA-3YSAH10 3S-3YS H10 IIIYMS H10 E491T-9 H8
E71T-9 H8
712A80 E71T-1MJ H4
E71T-9MJ H4 4SA-4YSAH10 4S-4YS H10 IVYMS H10 E491T-12MJ H4
E71T-12MJ H4
712A80-H E71T-1MJ H4
E71T-9MJ H4 4SA-4YSAH5 4S-4YS H5 IVYMS H5 E491T-12MJ H4
E71T-12MJ H4
712C E71T-1J H8
E71T-9J H8 3SA-3YSAH10 3S-3YS H10 IIIYMS H10 E491T-12J H8
E71T-12J H8
81Ni1A75-H E81T-1Ni1MJ H4 4SA-4YSAH5 4S-4YS H5 IVYMS H5 E551T1-Ni1MJ-H4
81Ni1C-H E81T-1Ni1CJ H4 4SA-4YSAH10 4S-4YS H5 IVYMS H5 E551T1-Ni1CJ-H4
81Ni2A75-H E81T-1Ni2MJ H4 4SA-4YSAH5 4S-4YS H5 IVYMS H5 E551T1-Ni2MJ-H4
81Ni2C-H E81T-1Ni2CJ H4 4SA-4YSAH5 4S-4YS H5 IVYMS H5 E551T1-Ni2CJ-H4

(1) Approvals are updated periodically. Consult your local Lincoln district office for the latest Approval/Grade revision.


ABS: American Bureau of Shipping
Lloyd’s
Register: Lloyd’s Register of Shipping
DNV: Det Norske Veritas




How AWS classifies mild steel flux
cored (tubular) wires, FCAW process

E71T-12MJ H8
Electrode
Tensile X 10 ksi
Position
1 = all position, 0 = flat and horizontal

Flux cored (tubular) electrode
Usability and performance capabilities
Shielding Gas
M = Mixed gas C = 100% CO2
Under-95 spec., the absence of "M" implies 100% CO2.

Impacts
No J = 20ft•lbf@-20ºF or 0° F depending on class.
J = 20ft•lbf@-40ºF

Hydrogen
H4 = 4mL/100gms weld metal max.
H8 = 8mL/100gms weld metal max.
H16 = 16mL/100gms weld metal max.




UltraCore®
www.lincolnelectric.com
29
NOTES




UltraCore ®
www.lincolnelectric.com
30
NOTES




T E S T R E S U LT S
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed
standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not
limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other
appropriate means, the suitability of any welding consumable and procedure before use in the intended application.




C U S T O M E R A S S I S TA N C E P O L I C Y
The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of
our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to
inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not
in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume
any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or
implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers� particular purpose is
specifically disclaimed.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the
customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change � This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.




UltraCore ®
www.lincolnelectric.com
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