CUT LENGTH PRODUCT CATALOG
For Mild and Low Alloy Steel, Stainless Steel, and Aluminum Alloys
Lincoln Electric庐 Cut Length
About The Lincoln
Consumables
Electric Company
The Lincoln Electric Company has manufactured the world鈥檚 most
Lincoln Electric is the world鈥檚 leading
respected welding consumables for almost a century. That expertise in
manufacturer of welding equipment and Controlled Chemical Composition, a time-tested employee involvement
consumables. Our focus is on helping quality control system and the most carefully selected raw materials in
the industry make Lincoln Electric庐 consumables the frequent perform-
companies make their welding
ance standard for many arc welding processes. Cut length consumables
operations more effective, more for TIG and oxy-fuel welding are no different.
efficient, more profitable. Only The Best Will Do
Unlike other manufacturers, Lincoln Electric庐 does not just request mate-
We are dedicated to two equally
rial from a steel or alloy mill that simply meets American Welding Society
important goals: exceptional quality and requirements. Instead, we often specify material chemistry for as many
as 15 chemical elements, rather than the more common five required by
exceptional service. Our field support
AWS. In addition, our specification ranges are frequently much tighter
team 鈥撯?? with hundreds of field sales than the wide ranges allowed by AWS for some elements. The result is
more tightly controlled chemical composition. . . and that provides you
engineers and thousands of
with more consistent performance at the arc.
knowledgeable and responsive Lincoln
Controlled Chemical Compostion
distributors in countries all over the Buying smarter from the mill is only the beginning. We then test the
beginning and end of every coil of incoming material from the mill for up
world 鈥撯?? is the largest in the industry.
to 28 different elements. Why? Because segregating material to this
Innovative thinking. degree allows us to optimize raw material for different rod diameters and
other parameters. Again, the end result is the most consistent perform-
A quality, service-first attitude.
ing TIG and oxy-fuel welding consumables on the market. Our pre-
Fresh approaches to design, process chemical composition tests, in-line diameter monitoring and
post-production surface finish checks ensure the last filler rod length
manufacturing, and packaging.
performs exactly like the first you pulled from the package, pallet or lot.
Worldwide strength.
Popular Options
That鈥檚 Lincoln Electric. Lincoln Electric庐 cut length consumables are sold in an economical 36"
(914 mm) length and are embossed on each end of the rod for easy alloy
identification on the job. Each alloy is offered in the most popular pack-
ages and rod diameters intended for almost any welding application.
Welding Solutions You Can Trust
You鈥檝e trusted Lincoln Electric庐 for years to deliver reliable welding
equipment, the best welding consumables and top-notch training and
application expertise. You can also count on Lincoln Electric庐 to provide
you with the most consistent rod diameter, operator appeal and puddle
control for your critical TIG and oxy-fuel welding applications. Your rep-
utation, as well as ours, depends on it.
Cut Length Consumables
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2
CUT LENGTH CONSUMABLES SELECTION GUIDE
Electrode AWS General Page
Name Number Description No.
Mild and Low Alloy Steel - Oxy-Fuel Gas Welding
A general purpose, copper coated, low carbon steel, oxy-fuel rod
Lincoln R45 R45 4
widely used on mild steel. Good ductility and machinability.
A high strength, copper coated, oxy-fuel welding cut length
Lincoln R60 R60 4
consumable for welding a variety of steels where additional strength
and ductility are needed. Weld deposit responds favorably to heat
treatment and flame hardening.
Mild and Low Alloy Steel - TIG Welding
Triple deoxidized wire containing zirconium, titanium, and aluminum
Lincoln ER70S-2 ER70S-2 5
in addition to silicon and manganese. Produces x-ray quality welds
over most surface conditions. Recommended for TIG welding on all
grades of mild steel.
For TIG welding, Lincoln ER70S-6 has high levels of silicon and
Lincoln ER70S-6 ER70S-6 5
manganese to be used on slightly contaminated base materials.
Higher levels of silicon and manganese allow for better puddle
fluidity and excellent wetting action.
Stainless Steel - TIG Welding
Most frequently used for base metals of similar composition. The
Lincoln ER308/308L 6
dual classification ensures the maximum carbon content is 0.03% to
ER308/308L
increase resistance to intergranular corrosion.
Used for welding similar alloys in wrought or cast form. Occasionally
Lincoln ER309/309L 6
used for welding 18-8 base metals when severe corrosion conditions
ER309/309L
exist, and at times, welding dissimilar steels. Intergranular corrosion
resistance is maximized by keeping the carbon content at or below
0.03%.
Used for welding similar alloys (containing approximately 2%
Lincoln ER316/316L 6
molybdenum). Also used for high temperature service applications.
ER316/316L
The maximum carbon content is maintained at or below 0.03% to
increase resistance to intergranular corrosion. Can be used for
welding molybdenum-bearing austenitic alloys containing 0.03%
maximum carbon.
Aluminum - TIG Welding
Aluminum-silicon alloy for use on many weldable cast and wrought
SuperGlaze庐 4043 ER4043 7
aluminum alloys. SuperGlaze庐 4043 rod is generally recommended
for welding 5052, any 6000 series aluminum alloys, and castings.
Aluminum-mangesium alloy for use on many weldable cast and
SuperGlaze庐 5356 ER5356 7
wrought aluminum alloys. SuperGlaze庐 5356 is generally
recommended for welding any 5000 or 6000 series aluminum alloys.
Excellent for color matching after anodizing.
Important Information on our Website
Consumable AWS Certificates:
www.lincolnelectric.com/products/certificates/
Material Safety Data Sheets (MSDS):
www.lincolnelectric.com/products/msds/
ANSI Z49.1 Safety in Welding and Cutting and Arc Welding
Safety Checklist:
www.lincolnelectric.com/community/safety/
Request E205 Safety Booklet:
www.lincolnelectric.com/pdfs/products/literature/e205.pdf
Cut Length Consumables
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3
Lincoln R45, Lincoln R60
Mild and Low Alloy Steel 鈥? Oxy-Fuel Gas Welding (R45, R60)
Lincoln R45
A general purpose, copper coated, low carbon steel, oxy-fuel cut length consumable widely used on mild steel with
good ductility and machinability.
Lincoln R60
A high strength, copper coated, oxy-fuel welding rod for welding a variety of steels where additional strength
and ductility are needed. Weld deposit responds favorably to heat treatment and flame hardening.
Welding Positions
Advantage Lincoln
鈥? 36" (914 mm) cut length rods embossed on each end for ease
of alloy identification even after the rod is partially consumed.
鈥? Packaged in 2 lb. (1.0 kg) tubes and 10 lb. (4.5 kg) cartons in a 2G
鉃?
1G 4G
鉃?
2F 3G 3G
variety of wire diameters for virtually every welding need.
鈥? ISO 14001 and 9001 certified - manufactured to standards for
Conformance
environmental and quality management systems.
AWS A5.2: R45, R60
Typical Applications ASME SFA-5.2: R45, R60
鈥? General purpose applications for oxy-fuel welding of mild and
low alloy steels. Not recommended for TIG welding.
鈥? Carbon steel pipes in power plants.
鈥? Process piping.
ROD COMPOSITION - As required per AWS A5.2(1)
%C %Mn %S %Si %P %Cu %CR %NI %MO %Al
Lincoln R45 0.08 0.50 0.040 0.10 0.035 0.30 0.20 0.30 0.20 0.02
AWS Requirements max. max. max. max. max. max. max. max. max. max.
Actual Results 0.07 0.46 0.009 0.03 0.008 0.08 0.03 0.01 0.01 <0.01
Lincoln R60 0.15 0.90-1.40 0.035 0.10-.35 0.035 0.30 0.20 0.30 0.20 0.02
AWS Requirements max. max. max. max. max. max. max. max.
Actual Results 0.11 0.92 0.012 0.21 0.005 0.14 0.05 0.06 0.01 0.01
(1)
Single values are maximums.
DIAMETERS / PACKAGING
2 lb. (1 kg) Tube
Diameter 20 lb. (9 kg) 10 lb. (4.5 kg)
Inches (mm) Master Carton Carton
Lincoln R45
1/16 (1.6) ED025392 ED025394
3/32 (2.4) ED025395 ED025397
1/8 (3.2) ED025398 ED025400
Lincoln R60
1/16 (1.6) ED025401 ED025403
3/32 (2.4) ED025404 ED025406
1/8 (3.2) ED025407 ED025409
Cut Length Consumables
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4
Lincoln ER70S-2, Lincoln ER70S-6
Mild and Low Alloy Steel 鈥? TIG Welding (AWS ER70S-2, ER70S-6)
Lincoln ER70S-2
A general purpose, copper coated, low carbon steel, oxy-fuel cut length consumable widely used on mild steel.
Good ductility and machinability.
Lincoln ER70S-6
For TIG welding, Lincoln ER70S-6 has high levels of silicon and manganese to be used on slightly contaminated base materials.
Higher levels of silicon and manganese allow for better puddle fluidity and excellent wetting action.
Welding Positions
Advantage Lincoln
鈥? Capable of x-ray quality welds.
鈥? 36" (914 mm) cut length rods embossed on each end for ease
of alloy identification even after the rod is partially consumed.
鉃?
鉃?
3G
1G 2G 4G
2F 3G
鈥? Packaged in 5 lb. (2.3 kg) tubes, and 10 lb. or 50 lb. (4.5 or
22.7 kg) cartons, for the hobbyist through heavy industrial use. Conformance
鈥? Available in a variety of electrode diameters for virtually every AWS A5.18: ER70S-2, ER70S-6
welding need. ASME SFA-5.18: ER70S-2, ER70S-6
鈥? ISO 14001 and 9001 certified - manufactured to standards for
environmental and quality management systems.
Typical Applications
鈥? General purpose applications for TIG welding a variety of mild
and low alloy steel.
鈥? Tubing and sheet metal applications.
鈥? Repairs to mild steel and low alloy steel parts.
鈥? Root pass pipe welding.
鈥? Small diameter piping, tubing.
ROD COMPOSITION - As required per AWS A5.18
%C %Mn %S %Si %P %Cu %Cr %Ni %MO %V %Al %Ti %Zr
Lincoln ER70S-2 0.07 0.90-1.40 0.035 0.40-0.70 0.0025 0.50 (1) (1) (1) (1) 0.05-0.15 0.05-0.15 0.02-0.12
AWS Requirements max. max. max. max.
Actual Results 0.04 1.08 0.005 0.55 0.003 0.20 0.08 0.08 0.08 <0.002 0.08 0.10 0.07
Lincoln ER70S-6 0.06-0.15 1.40-1.85 0.035 0.80-1.15 0.025 0.50 (1) (1) (1) (1) Not Specified
AWS Requirements max. max. max.
Actual Results 0.09 1.63 0.007 0.90 0.007 0.20 0.05 0.05 0.05 0.05 鈥? 鈥? 鈥?
(1)
Total 0.50% maximum, combined.
DIAMETERS / PACKAGING
5 lb. (2.3 kg) Tube
Diameter 20 lb. (9 kg) 10 lb. (4.5 kg) 50 lb. (22.7 kg)
Inches (mm) Master Carton Carton Carton
Lincoln ER70S-2
1/16 (1.6) ED025880 ED025439 ED026649
3/32 (2.4) ED025881 ED025442 ED026650
1/8 (3.2) ED025882 ED025445 ED026651
Lincoln ER70S-6
1/16 (1.6) ED025877 ED025448 ED026652
3/32 (2.4) ED025878 ED025451 ED026653
1/8 (3.2) ED025879 ED025454 ED026654
Cut Length Consumables
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5
Lincoln ER308/308L, ER309/309L, ER316/316L
Stainless Steel 鈥? TIG Welding (AWS ER308/308L, ER309/309L, ER316/316L)
Lincoln ER308/308L
Most frequently used for base metals of similar composition. The dual classification ensures the maximum carbon content is 0.03% to increase
resistance to intergranular corrosion.
Lincoln ER309/309L
Used for welding similar alloys in wrought or cast form. Occasionally used for welding 18-8 base metals when severe corrosion conditions exist,
and at times, welding dissimilar steels. Intergranular corrosion resistance is maximized by keeping the carbon content at or below 0.03%.
Lincoln ER316/316L
Used for welding similar alloys (containing approximately 2% molybdenum). Also used for high temperature service applications. The maximum
carbon content is maintained at or below 0.03% to increase resistance to intergranular corrosion. Can be used for welding molybdenum-bearing
austenitic alloys containing 0.03% maximum carbon.
Typical Applications
Advantage Lincoln
鈥? Sheet metal applications on the appropriate stainless steel
鈥? Capable of x-ray quality welds.
base metals.
鈥? Manufactured under lot control. Certificate of Test is available
鈥? High pressure piping and tubing.
upon request.
鈥? 36" (914 mm) cut length rods embossed on each end for ease
Welding Positions
of alloy identification even after the rod is partially consumed.
鈥? Packaged in 1 lb. or 5 lb. (0.5 or 2.3 kg) tubes, and 10 lb. or
50 lb. (4.5 or 22.7 kg) cartons, in a variety of wire diameters for
virtually every welding application.
鉃?
鉃?
3G
1G 2G 4G
2F 3G
鈥? ISO 14001 and 9001 certified - manufactured to standards for
Conformance
environmental and quality management systems.
AWS A5.9: ER308/308L, ER309/309L, ER316/316L
ASME SFA-5.9: ER308/308L,ER309/309L, ER316/316L
ROD COMPOSITION - As required per AWS A5.9
Total
%C %Mn %S %Si %P %Cu %Cr %Ni %MO Others
Lincoln ER308/308L 0.03 1.0-2.5 0.03 0.30-0 .65 0.03 0.75 19.5-22.0 9.0-11.0 0.75 0.50
AWS Requirements max. max. max. max. max. max.
Actual Results 0.02 1.6 0.02 0.44 0.02 0.11 20.2 9.2 0.03 0.03
Lincoln ER309/309L 0.03 1.0-2.5 0.03 0.30-0.65 0.03 0.75 23.0-25.0 12.0-14.0 0.75 0.50
AWS Requirements max. max. max. max. max. max.
Actual Results 0.02 1.8 0.01 0.51 0.02 0.05 23.7 13.9 0.04 0.06
Lincoln ER316/316L 0.03 1.0-2.5 0.03 0.30-0.65 0.03 0.75 18.0-20.0 11.0-14.0 2.0-3.0 0.50
AWS Requirements max. max. max. max. max. max.
Actual Results 0.01 1.7 0.01 0.49 0.01 0.08 19.2 12.0 2.2 0.04
DIAMETERS / PACKAGING
1 lb. (0.5 kg) Tube 5 lb. (2.3 kg) Tube
Diameter 10 lb. (4.5 kg) 20 lb. (9 kg) 10 lb. (4.5 kg) 50 lb. (22.7 kg)
Inches (mm) Master Carton Master Carton Carton Carton
Lincoln ER308/308L
1/16 (1.6) ED025410 鈥? ED025412 ED026655
3/32 (2.4) ED025413 鈥? ED025415 ED026656
1/8 (3.2) ED025416 鈥? ED025418 ED026657
Lincoln ER309/309L
1/16 (1.6) ED025419 鈥? ED025421 ED026658
3/32 (2.4) ED025422 鈥? ED025424 ED026659
1/8 (3.2) ED025425 鈥? ED025427 ED026660
Lincoln ER316/316L
1/16 (1.6) ED025428 ED025860 ED025430 ED026661
3/32 (2.4) ED025431 ED025861 ED025433 ED026662
1/8 (3.2) ED025434 ED025862 ED025436 ED026663
Cut Length Consumables
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6
庐
SuperGlaze 4043, 5356
Aluminum 鈥? TIG Welding (ER4043, ER5356)
SuperGlaze庐 4043
Aluminum-silicon alloy for use on many weldable cast and wrought aluminum alloys. SuperGlaze庐 4043 rod is
generally recommended for welding 5052, any 6000 series alloys and castings.
SuperGlaze庐 5356
Aluminum-mangesium alloy for use on many weldable cast and wrought aluminum alloys. SuperGlaze庐 5356 is generally
recommended for welding any 5000 or 6000 series aluminum alloys. Excellent for color matching after anodizing.
Welding Positions
Advantage Lincoln
鈥? Pristine surface condition monitored in the manufacturing
process to ensure excellent weld quality.
鈥? 36" (914 mm) cut length rods embossed on each end for ease
鉃?
2G
鉃?
4G
2F 3G
3G
1G
of alloy identification even after the rod is partially consumed.
Conformance
鈥? Packaged in 10 lb. or 25 lb. (4.5 or 11.3 kg) cartons, in a variety
of wire diameters for virtually every welding application.
AWS A5.10: ER4043, ER5356
鈥? ISO 14001 and 9001 certified - manufactured to standards for ASME SFA-5.10: ER4043, ER5356
environmental and quality management systems.
Typical Applications
SuperGlaze庐 4043: SuperGlaze庐 5356:
鈥? Bicycle frames 鈥? Architectural structures
鈥? Heat Exchangers 鈥? Armored vehicles
鈥? Electrical bus bars 鈥? Gun mount bases
ROD COMPOSITION - As required per AWS A5.10
%Si %Fe %Cu %Mn %Mg %Zn %Ti %Cr %Be %Al
SuperGlaze庐 4043 4.5-6.0 0.8 0.30 0.05 0.05 0.10 0.20 Not 0.0008 Balance
AWS Requirements max. max. max. max. max. max. Specified max.
Actual Results 5.01 0.13 0.008 0.009 0.03 0.002 0.007 鈥? 0.0002 Balance
SuperGlaze庐 5356 0.25 0.40 0.10 0.05-0.20 4.5-5.5 0.10 0.06-0.20 0.05-0.20 0.0008 Balance
AWS Requirements max. max. max. max. max.
Actual Results 0.06 0.09 0.02 0.12 4.84 0.001 0.09 0.12 0.0002 Balance
DIAMETERS / PACKAGING
Diameter 10 lb. (4.5 kg) 25 lb. (11.3 kg)
Inches (mm) Carton Carton
SuperGlaze庐 4043
1/16 (1.6) ED031111 ED026664
3/32 (2.4) ED031112 ED026665
1/8 (3.2) ED031113 ED026666
SuperGlaze庐 5356
1/16 (1.6) ED031108 ED026667
3/32 (2.4) ED031109 ED026668
1/8 (3.2) ED031110 ED026669
Cut Length Consumables
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7
LINCOLN NORTH AMERICA
DISTRICT SALES OFFICES
U.S.A. WASHINGTON
MINNESOTA OKLAHOMA
IDAHO
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Miami, Florida U.S.A. Barcelona, Spain Cleveland, Ohio U.S.A. Singapore
Phone: (305) 888-3203 Phone: 34 91 816 4266 Phone: (216) 481-8100 Phone: 65 6773 6689
Australia
Phone: 61 2 9772 7222
THE HARRIS PRODUCTS GROUP
4501 Quality Place, Mason, Ohio 45040 U.S.A. 鈥? Web Site: www.harrisproductsgroup.com
Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 鈥? Equipment: ph: 1-800-241-0804, fax: (770) 535-0544
C U S T O M E R A S S I S TA N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting
equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our
possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to
such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer鈥檚 particular
purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for
updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand
or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the
control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained
in applying these types of fabrication methods and service requirements.
Cut Length Consumables Subject to Change 鈥? This information is accurate to the best of our knowledge at the time of printing. Please refer to ww.lincolnelectric.com
for any updated information.
C9.10 12/06
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