Table of Contents
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Using this Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-24
MIG: Industrial Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-35
Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-41
Multi-Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-44
Engine Drives: Commercial/Small Contractors . . . . . . . . . . . . . . . . . . . 45-53
Engine Drives: Industrial/Construction . . . . . . . . . . . . . . . . . . . . . . . . . . 54-62
Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-76
Automatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77-81
Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-84
Environmental Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-90
Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-98
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99-148
Recommended Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149-171
www.lincolnelectric.com 3
How To Use This Catalog
Content 1
Catalog Section
1 2
Identifies catalog section for easy-to-find 3
7
products.
4
8
Product Name
2 Official Lincoln product name.
6
5
Product Description
3 Brief description of the product.
9
Opening Paragraph
4 This is a general description of the
product. It may include features and
applications of the product.
Advantage Lincoln
5 This section highlights the key features
11 10
and benefits of the product.
Product Picture
6 Detailed photo of Lincoln product.
Processes
7 Recommended arc welding processes
for the product.
Input & Output Icons
8 See below for descriptions.
Unit Includes/Key Options
9 These sections lists options that are
included or are the most popular
options requested for each product.
Literature Number
10 Order number to request more
information.
Technical Specifications
11 Common specifications, ratings,
dimensions and weight for the product.
Icons
Output Icons
AC Alternating current Peak auxiliary power 2-Roll Wire feeder
CC For constant current stick 11.5P
kW
welding output ouput
and TIG processes
4-Roll Wire feeder
DC Direct current
CV For constant voltage Surge auxiliary power
5.5s
welding output
MIG, flux-cored and output
kW
subarc processes
Alternating or direct Continuous auxiliary
AC
10
current welding output
For multiprocess constant
CC power output
DC kW
CV current or constant
voltage applications
Input Icons
115
1 Single phase input power 115 Volt AC 50 50 Hertz input power Engine Driven �
VAC
Hz
Wire feeder input power Gas, Diesel or LPG
PHASE
42
3 Three phase input power 42 Volt AC 60 60 Hertz input power
VAC
Hz
Wire feeder input power
PHASE
Single or three phase 40 Volt DC 50/60 Hertz input power
13 50
40
60
VDC
input power Wire feeder input power Hz
PHASE
www.lincolnelectric.com
4
Versatile Stick Welders for Shop or Field
� Weld a Wide Range of Materials and
Thicknesses
� Conventional or Inverter Models
MODEL OUTPUT INPUT FEATURES
PROCESS (on Power Rectifier)
Voltmeter/Ammeter
TIG Touch-Start ®
Polarity Switch
7-Yr. Warranty
Auto-Sensing
115/230 Volt
TIG Hi-Freq â„?
TIG Scratch
Arc Gouge
Arc Force
Hot Start
Compact
Polarity
Meters
Phase
Current Range
Mode
Hertz
Stick
(Amps)
�
AC-225C CC AC 1 60
40-225 AC
Rectifier
1-Phase
AC-225 1 50,60
CC AC 40-225 AC
30-125 DC
AC/DC 225/125 1 50,60
CC AC/DC 40-225 AC
40-250 DC
Idealarc 250
® 1 50,60
CC AC/DC 35-300 AC
�
Invertec V155-S � �
�
®
Inverter
1 50,60
5-155 DC
CC DC
�
Invertec V275-S � �
® CC DC 1/3 50/60
5-275 DC
Rectifier
Idealarc R3R-400
®
3-Phase
3 50/60 � � �
� �
CC DC 60-500 DC
Idealarc R3R-500
®
� � � � �
3 50/60
CC DC 75-625 DC
KEY: Excellent Good Optional
www.lincolnelectric.com/stick-welders 5
Stick Welders
Processes
AC-225C � Stick
1
CC AC 60
Output Input Hz
Easy Set-Up for 16 Gauge and Up
PHASE
Unit Includes
� Insulated electrode holder and
This compact continuous control stick welder delivers
cable
smooth AC output of 40-225 amps for basic hobby and � Heavy duty work clamp and cable
repair welding. � Sample pack of electrodes
� Helpful Welder’s Guide
� 40-225 amps AC continuous output control is � Input Cable with integrated plug
enough current for 3/16" (4.8 mm) diameter mild
steel general purpose stick electrodes and select Key Options
� K520 Utility Cart
5/32" (4.0 mm) diameter electrodes.
� More options at end of section
� Recommended for mild, low alloy and stainless
steels from 16 gauge sheet metal to heavy plate. Literature
E2.40
� Easy to set up and easy to operate with
handy application/procedure chart on
faceplate.
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
AC-225C K1357 230/1/60 170A/25V/20% 45A 40-225 Amps 15.25 x 14 x 13.5 84
Max. 50A Max OCV: 58V (387 x 356 x 343) (38)
Processes
AC-225 � Stick
1
CC AC 60 50
Output Input
AC General Purpose Welding
Hz Hz
PHASE
Unit Includes
� Insulated electrode holder and
Use our popular AC-225 to stick weld mild steel, low alloy
cable
and stainless steels as well as cast iron for common � Lightweight helmet with lenses
repair and hobby projects. � Heavy duty work clamp and cable
� Sample pack of electrodes
� 40-225 amps AC stepped output control is � Helpful Welder’s Guide
enough for 3/16" (4.8 mm) diameter mild steel � Input Cable with integrated plug
� K1170-4 also includes Wheel Kit
general purpose stick electrodes and select
and Gloves
5/32" (4.0 mm) diameter electrodes.
� Weld 16 gauge sheet metal to heavy plate Key Options
on mild steel, low alloy stainless, cast iron � K761 Wheel Kit
and hardfacing applications. � More options at end of section
� Included Helmet and Sample Electrodes
Literature
allow you to start welding right away. E2.30
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
225A/25V/20%(1)
AC-225 K1170 230/1/60 50A 40-225 Amps 24 x 17.25 x 12 109
K1170-4 Max. OCV: 79V (610 x 438 x 305) (49.5)
K1290 220/1/50 225A/25V/15% 63A 50-250 Amps 108
Max. OCV: 76V (49.0)
(1) Except 75 amp setting which can be used continuously for 1 hour.
www.lincolnelectric.com/stick-welders
6
Stick Welders
Processes
AC/DC 225/125 � Stick
� TIG
Tackle More Tasks with AC/DC 1
AC 60 50
CC
Output Input Hz Hz
DC PHASE
Unit Includes
Select DC polarity for extremely stable arc action or out-of-position
� Insulated electrode holder and
welding with Lincoln® Fleetweld® 5P+. Choose AC polarity for cable
welding on heavier plate, greater deposition or faster travel � Heavy duty work clamp and cable
speeds with Lincoln® Fleetweld® 35. Great choice for stick � Helpful Welder’s Guide
� Input Cable with integrated plug
welding on mild steel, low alloy and stainless steels as
and receptacle
well as cast iron and hardfacing for maintenance, repair
and light fabrication projects. Key Options
� K761 Wheel Kit
� 40-225 amps AC and 30-125 amps DC stepped output control is � More options at end of section
enough for 3/16" (4.8 mm) mild steel general purpose electrode
Literature
diameters and select 5/32" (4.0 mm) diameter electrodes.
E2.60
� Weld 16 gauge sheet metal to heavy plate on mild steel,
low alloy stainless, cast iron and hardfacing applications.
� Includes integrated input power cable with plug and
receptacle for wall-mounting.
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
AC/DC K1297 230/1/60 AC: 225A/25V/20% AC: 50A 40-225 Amps AC 124
225/125 DC: 125A/25V/20% DC: 36A Max. OCV: 79V 24 x 17.25 x 12 (56.3)
30-125 Amps DC (610 x 438 x 305)
Max. OCV: 73V
AC/DC K1299 220/1/50 AC: 225A/25V/15% AC: 55A 50-250 Amps AC 123
225/125 DC: 125A/25V/15% DC: 41A Max. OCV: 76V (55.8)
35-135 Amps DC
Max. OCV: 69V
Processes
Idealarc 250 ® � Stick
� TIG
� Gouging
Basic Industrial Stick Welding 1
AC 60 50
CC
Output Input Hz Hz
DC PHASE
The Idealarc 250 delivers up to 300 amps AC (250 amps DC) for
®
Key Options
stick welding in vocational education, industrial production, � K1894-1 Power Factor
maintenance and repair or farm shop environments. Capacitor Kit (60 Hz)
� K866 Undercarriage
� Plenty of output�300 amps AC and 250 amps DC is enough � K704 Accessory Kit, 400 Amp
� K930-2 TIG Module
for up to 1/4" (6.4 mm) diameter of some stick electrode types.
� More options at end of section
� Run every type of stick electrode, including cellulosic and
low hydrogen, and those for stainless steel, hardfacing Literature
and cast iron applications. E2.70
� Easy to use full range continous control provides precise
command of heat input in the weld.
� Stackable case design can be stacked up to three high
to save valuable floor space.
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc® 250 K1053-7 208/230/460/1/60 AC: 250A/30V/30% 95/86/43A 35-300 Amps AC 27 x 19 x 21.5 350
K1053-9 (w/PFC) DC: 250A/30V/30% 75/68/34A Max. OCV: 72V (686 x 483 x 546) (159)
K1053-8 230/460/575/1/60 86/43/34A 40-250 Amps DC
K1053-10 (w/PFC) 68/34/27A Max. OVC: 70V
K1054-3 380/415/500/1/50 50/46/38A
K1054-4 220/380/440/1/50 86/50/43A
www.lincolnelectric.com/stick-welders 7
Stick Welders
Processes
Invertec V155-S ® � Stick
� DC TIG
1 50
Portable. Professional. Rugged. Affordable. CC DC
Output Input 60
Hz
PHASE
Base Unit Includes
The NEW Invertec® V155-S offers much more than you would expect from a welder � Invertec® V155-S (K2605-1).
this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec® V155-S is no � Stick electrode holder, cable and
Twist-Mateâ„? plug.
lightweight contender. It packs the full punch of a heavyweight pro-
� Work cable and clamp with
fessional that you can take to the most demanding job sites. It
Twist-Mateâ„? plug.
features 120/230V auto reconnect operation and can operate � Fully adjustable shoulder strap.
from a portable generator. It can also plug into a 200 ft. (61 m) � 120/230V input cord, 6.6 ft. (2 m)
230V extension cord so you can weld just about anywhere. with a 120V 15 Amp plug.
� Extra 120V 20 Amp plug.
� Two stick modes, SOFT and CRISP, provide the right arc Key Options
characteristics for different types of electrodes. � K2275-1 Welding Cart
� K852-25 Twist-Mate� Cable
� Fan-As-Needed� (F.A.N.�) reduces noise and dust
Plug Kit
Shown:
inside the machine. � TIG Ready-Pak® (K2606-1)
K2605-1 Base Unit
with Stick Accessories
� Auto-Adaptive Arc Force minimizes electrode
â„?
(see TIG Section for details).
� More options at end of section
sticking in the puddle without compromising
arc stability or increased spatter.
Literature
� Automatic Hot-Start� boosts the current during E2.141
starting to make striking an arc easier.
� Touch Start TIG® mode � it’s like getting a
TIG welder for free!
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Rated Output(1)
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Output Range inches (mm) lbs.(kg)
Invertec® K2605-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7
V155-S and 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)
K2606-1 105A/14.2V/100% TIG 21.5A
130A/15.2V/30% TIG 28.8A
230V/1/50/60 100A/24.0V/100% Stick 21.0A
145A/25.8V/30% Stick 31.0A
100A/14.0V/100% TIG 14.1A
(1) Input amps on 60 Hz input.
155A/16.2V/30% TIG 22.8A
www.lincolnelectric.com/stick-welders
8
Stick Welders
Processes
Invertec V275-S ® � Stick
� TIG
� Gouging
Weather-Resistant Stick and TIG Welder 13
CC DC 60 50
Output Input Hz Hz
PHASE
The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S
Key Options
rated and equipped with weather resistant features. Up to 275 amps of output gives you � K852-70 Twist-Mate� Cable Plug
access to a greater number of stick electrodes, including outstanding E6010 performance. for 1/0-2/0, 50-70 mm2 cable
� K1759-70 Twist-Mate�
� Outstanding E6010 and E7018 performance using up
Receptacle for 1/0-2/0, 50-70mm2
to 7/32" (5.6 mm) diameter electrode. cable
� Touch Start TIG® DC allows the welding arc to be � K2394-1 Stick Electrode Holder,
Work Clamp, Cable and Twist-
established without high frequency starting.
Mateâ„? Set
� Air Carbon Arc cutting and gouging with up to 3/16" � K857 Remote Output Control,
(4.8 mm) diameter carbon electrode. 25 ft (7.6 m)
� K2265-1 TIG-Mate� 17V TIG Torch
� Selectable Hot Start—Turn it off for thin material or
Starter Kit (air-cooled)
flip it on for thick, rusty or dirty material.
� More options at end of section
� Variable Arc Force—Dial in the “soft� or “crisp� arc
you want. Literature
E2.161
� All-in-one machine�208/230/460/575 input volt
settings—no single phase de-rating.
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Invertec® K2269-1 208/230/460/ 275A/31V/35% 38/37/19/16A 5-275A 13.6 x 9.0 x 20.25 54.5
V275-S 575/3/60 250A/30V/60% 34/33/17/14A (345 x 229 x 514) (24.7)
200A/28V/100% 27/25/13/11A
or or 208/230/460/ 275A/29-31V/35% 68/67/38/31A
575/1/60 250A/30V/60% 63/62/33/27A
200A/28V/100% 49/48/26/21A
Invertec® K2269-3 220/380/400/ 250A/30V/35% 32/20/19/18/17A
V275-S 415/440/3/50 200A/28V/100% 25/15/15/14/13A
(Tweco®)(1) 220/380/440/ 63/42/40/38/36A
415/440/1/50 48/32/30/29/27A ( Tweco® is a registered trademark of Thermadyne. )
Processes
Idealarc R3R-400 & R3R-500 ® � Stick
� TIG
� Gouging
Heavy Duty Stick Welding and Arc Gouging 3
CC DC 60
Output Input Hz
PHASE
Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using
Key Options
cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc® R3R-400 and � K841 Undercarriage � Hand
R3R-500 produce a smooth, quality arc for consistent results day-in and day-out. moving
� K2149-1 Work Lead Package
� Substantial amperage ranges include the � K704 Accessory Kit, 400 Amp
R3R-400 at 60-500 amps and the R3R-500 at � K857-1 Remote Output Control,
100 ft. (30 m)
72-625 amps.
� More options at end of section
� Easy to operate—Calibrated current control
knob makes procedure setting simple and easy. Literature
E2.100
� Polarity switch, voltmeter and ammeter are
standard.
� Arc gouge with the R3R-400 using up to 5/16"
(7.9 mm) diameter carbon electrode and the
R3R-500 using up to 3/8" (9.5 mm) diameter
carbon electrode.
� Three-year warranty on parts and labor.
� Seven-year warranty on the power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc® K1285-16 230/460/3/60 400A/36V/60% 74/37A 60-500A 27.5 x 22.3 x 32 402 (183)
R3R-400 Max. OCV: 67V (699 x 566 x 813)
Idealarc® K1286-16 500A/40V/60% 88/44A 72-625A 446 (203)
R3R-500 Max. OVC: 67V
NOTE: 50 Hertz models available.
www.lincolnelectric.com/stick-welders 9
Stick Welders
Stick Options
See “Recommended General Options� pgs. 149-171 for descriptions.
AC-225C Invertec® V275-S
General Options General Options
K520 Utility Cart (150 cu ft. bottle capacity) Twist-Mateâ„? Cable Plug, for 1/0-2/0, 50-70 mm2 cable
K852-70
� Fume Extraction System Twist-Mate� Cable Plug, for 2/0-3/0, 70-95 mm2 cable
K852-95
Twist-Mateâ„? Receptacle, for 1/0-2/0, 50-70 mm2 cable
K1759-70
Twist-Mateâ„? Receptacle, for 2/0-3/0, 70-95 mm2 cable
K1759-95
AC-225
� Fume Extraction System
General Options
Stick Options
K761 Wheel Kit
K2394-1 Stick Electrode Holder, Work Clamp, Cable &
� Fume Extraction System
Twist-Mateâ„? Set
K704 Accessory Kit, 400 Amp
AC/DC 225/125 K875 Accessory Kit, 150 Amp
General Options K857 Remote Output Control, 25 ft. (7.6 m)
K761 Wheel Kit K857-1 Remote Output Control, 100 ft. (30 m)
� Fume Extraction System TIG Options
K2265-1 TIG-Mateâ„? 17V TIG Torch Starter Kit (air-cooled)
K960-1 Twist-Mateâ„? Torch Adapter (with separate gas)
Idealarc® 250
K870 Foot Amptrol®
General Options
K963-3 Hand Amptrol® (Rotary Track Style)
K1894-1 Power Factor Capacitor Kit (60 Hz)
K866 Undercarriage
� Fume Extraction System Idealarc® R3R-400 and R3R-500
Stick Options General Options
K875 Accessory Kit, 150 Amp K841 Undercarriage � Hand moving
K704 Accessory Kit, 400 Amp K2149-1 Work Lead Package
� Fume Extraction System
TIG Options
K930-2 TIG Module Stick Options
K938-1 Contactor Kit K704 Accessory Kit, 400 Amp
K936-4 Control Cable (9-pin to 115V plug) K857 Remote Output Control, 25 ft. (7.6 m)
K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
Invertec® V155-S
K930-2 TIG Module
General Options
K939-1 Docking Kit
K2275-1 Welding Cart (80 cu ft bottle capacity)
K963-3 Hand Amptrol® (Rotary Track Style)
K852-25 Twist-Mateâ„? Cable Plug Kit
K870 Foot Amptrol®
� Fume Extraction System
K938-1 Contactor Kit
TIG Options K936-3 Control Cable (9-pin to 6-pin and 115V plug)
K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.) K937-45 Control Cable Extension, 45 ft.
K960-2 Small Twist-Mateâ„? Torch Adapter (with separate gas) K586-1 Deluxe Adjustable Gas Regulator and Hose Kit
KP507 Parts Kit for PTA-9 Series Torches
K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flexâ„? Cable (12.5 ft., 1 pc.)
K960-2 Small Twist-Mateâ„? Torch Adapter (with separate gas)
KP508 Parts Kit for PTA-17 Series Torches
K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit
www.lincolnelectric.com/stick-welders
10
Lincoln® TIG Welders Give You the Power to Perform!
SM
� Precision Arc Control
� Code Quality Results
� Convenient High Value Features
Premium Focused Arc Precise Crater Fill
Great Starting
MODEL OUTPUT PROCESS INPUT FEATURES
TIG Touch-Start ®
Auto-Reconnectâ„?
Micro-Startâ„? II
Auto-Balance ®
TIG Hi-Freq â„?
Ready-Pak ®
Variable AC
Frequency
TIG Pulse
One-Pak ®
Polarity
Phase
Current Range
Mode
Hertz
Stick
(Amps)
� � �
Precision TIG ® 225 CC AC/DC 1 50,60
Conventional
5-230
Rectifier
Precision TIG 275
® 2-340 � � �
CC AC/DC 1 50,60
Precision TIG 375
® CC AC/DC 1 50,60
2-420 � � �
�
�
Invertec 155-S
® 5-155
CC DC 1 50,60
�
Invertec V160-T
® 5-160
CC DC 1 50,60
Inverter
� �
Invertec V205-T DC
® CC DC 1 50,60
6-200
� �
�
CC AC/DC
Invertec V205-T AC/DC 1 50,60
® 6-200
� � �
Invertec V310-T AC/DC
® 1/3 50,60
5-310
CC AC/DC
KEY: Excellent Good Optional
www.lincolnelectric.com/tig-welders 11
TIG Welders
® Processes
Precision TIG 225 � Stick
� TIG
Great for Motorsports and Other Custom Fabricators 1
AC 60 50
CC
Output Input Hz Hz
DC PHASE
Ready-Pak Pkg. (K2535-1)
®
SM
The Precision TIG® 225 gives you the “Power to Perform �, for general
Includes
fabrication, automotive/ motorsports, vocational schools or serious
� Precision TIG® 225 (K2533-1)
hobby work. Micro-Start� II Technology delivers precision arc � Removable Lift Eye
performance to improve arc starting, welding and weld cratering. � 10 ft. (3.0 m) Work Cable & Clamp
� NEMA 6-50R Receptacle
� 5-230 amps is the widest welding range in its class. (208/230V models only)
� TIG Procedure Guide
� Patented Micro-Start� II Technology delivers extremely
� GTAW (TIG) Handbook
stable low amperage starting, welding and cratering � PTA-17 One-Piece TIG Torch
for AC and DC welding. � Gas Regulator/Hose
� Foot Amptrol®
� AC Auto-Balance® automatically sets the optimal
cleaning vs. penetration levels for great looking
Ready-Pak® w/Cart Pkg. (K2535-2)
aluminum welds.
Includes
� FREE! Built-in TIG pulser helps control heat � Everything Listed Above (K2535-1)
input in the weld. � Understorage Cart
� 115 volt auxiliary power receptacles with One-Pak® w/Power MIG 140
20 amp service reliably powers water (K2680-1)
coolers or other tools. � See below for what’s included
� Base Unit Includes: Torch Parts
Key Options
Storage Compartment, Torch
� K2266-1 TIG-Mate� 17 Air-Cooled
Hanger, 10 ft. Work Cable and TIG Torch Starter Pack
Clamp, Removable Lift Eye, 9 ft. � K870 Foot Amptrol®
Input Power Cord, TIG Procedure � K963-3 Hand Amptrol®
Guide, and GTAW (TIG) Handbook. � K2348-1 Understorage Cart
NEMA 6-50P Plug and NEMA 6-50R � Fume Extraction System
� More options at end of section
Receptacle included with 208/230 models Shown:
only. Shielding gas sold separately. K2535-2 Ready-Pak ® w/Cart Pkg.
Literature
� Three-year warranty on parts and labor. E3.37
Rated Output(1)
Product Product Input Power Input Current @ HxWxD Net Weight
Rated Output(2)
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Output Range inches (mm) lbs.(kg)
Precision TIG® 225 K2535-1 208/230/1/60 90A/23.4V/100% 42/39A 5-230 Amps AC 20.7 x 14.5 x 25.6 212
Ready-Pak® Pkg. 5-230 Amps DC (526 x 368 x 650) (96)
Max. OCV: 75V
Precision TIG® 225 K2535-2 31.2 x 19.8 x 38 258
Ready-Pak® w/Cart Pkg. (794 x 503 x 966) (117)
Precision TIG® 225 K2533-1 208/230/1/60 42/39A 20.7 x 14.5 x 25.6 192
Base Model K2533-2 460/575/1/60 18/15A (526 x 368 x 650) (87)
K2534-1 380/400-415/1/50/60 21/20A
(1) Tested at 104°F (40°C). (2) All inputs reported include 20 amp output on 115 volt auxiliary.
Power MIG 140C (K2471-1)
COMPLETE PACKAGE Includes:
� Magnum® 100L gun
Precision TIG® 225 (208/230/1/60) (K2535-1)
� Contact Tips
� 10 ft. (3.0 m) Work Cable & Clamp
� Gasless & Gas Nozzle
� 9 ft. (2.7 m) Input Power Cord with Plug
� .025"-.035" Wire Guide
� NEMA 6-50R Receptacle
� .025" & .035 Smooth Drive Rolls
� GTAW (TIG) Handbook
� .030"-.045" Knurled Drive Roll
� PTA-17 12 ft.Ultra-Flex� TIG Torch Package
� Gas Regulator and Hose
� Gas Regulator with Hose
� Spool of .025" SuperArc® L-56®
� Foot Amptrol® (K870)
Solid MIG wire
� Spool of .035" Innershield®
Wire Feed Welder Mounting Bracket (K2616-1)
NR®-211-MP® wire
Dual Cylinder Cart (K2617-1) � Spindle Adapter for 8" Diameter Spools
� Work Clamp and Cable
Stick Electrode Holder & Cable (K2374-1)
� How to Use DVD
www.lincolnelectric.com/tig-welders
12
TIG Welders
Processes
®
Precision TIG 275 � Stick
NEW � TIG
IMPROV&
ED
Serious TIG Welding Performance 1
AC 60 50
CC
Output Input Hz Hz
DC PHASE
The Precision TIG® 275 gives you the “Power to Perform �, for fabrication, SM
Water-Cooled Ready-Pak®
w/Cart Includes
areospace, production, motorsports or vocational education.
� K2619-1 Precision TIG® 275
� Patented Micro-Start� II Technology delivers extremely stable low � Under-Cooler Cart
� Foot Amptrol®
amperage starting, welding and cratering for AC and DC welding.
� Gas Regulator/Flowmeter/Hose
� AC Auto-Balance® automatically sets the optimal cleaning � PTW-20 Pro-Torch� TIG Torch
vs. penetration levels for great looking aluminum welds. � Zippered Torch Cover
� Parts Kit
� Widest Output Range � 2-340 amps.
� Water Hose (2 included)
� Highest duty cycle � 275 amps @ 40%. � 15 ft. (4.5 m) 2/0 Work Cable/Clamp
� Optional TIG pulser helps control heat input in the weld to reduce
Key Options
distortion and burnthrough on thin materials.
� K2621-1 Advanced Control Panel
� Neat/organized cable management with integrated torch holster. � K963-3 Hand Amptrol®
� K704 Stick Welding Accessory Kit
� Built-in storage compartment for torch consumables.
� More options at end of section
� Fan-As-Needed� (F.A.N.�) prevents overheating. F.A.N.� reduces
power consumption, noise, motor wear and dust in the machine. Literature
E3.42
� New set-up menu gives more features. Shown:
K2618-1 Ready-Pak ® w/Cart Pkg.
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Precision TIG® 275 K2618-1 208/230/460/1/60 275A/31V/40% 80/72/36A with PFC DC: 2-340A 49.7 x 28 x 41 641
Ready-Pak® w/Cart Pkg. (rated @ 104˚F (40˚C)) 104/94/47A w/o PFC AC: 2-340A (1262 x 711 x 1041) (291)
Max. OCV: 75V
K2619-1 208/230/460/1/60 80/72/36A with PFC
104/94/47A w/o PFC 31 x 22 x 26 397
Precision TIG 275
®
K2619-2 460/575/1/60 35/28A with PFC (787 x 559 x 660) (180)
47/38A w/o PFC
K2620-1 220-230/380-400/ 80/46/43A with PFC
415/1/50/60 95/55/50A w/o PFC
Processes
®
Precision TIG 375 � Stick
NEW � TIG
IMPROV&
ED
Precision Arc—Maximum Control 1
AC 50 60
CC
Output Input Hz Hz
DC PHASE
Water-Cooled Ready-Pak ®
The Precision TIG® 375 delivers full featured welding sequencing, pulsing
w/Cart Includes
controls and power factor correction for serious code-level TIG welders. � K2622-1 Precision TIG® 375
� Under-Cooler Cart
� Patented Micro-Start� II Technology delivers extremely stable low amperage
� Foot Amptrol®
starting, welding and cratering for AC and DC welding.
� Gas Regulator/Flowmeter/Hose
� AC Auto-Balance® automatically sets the optimal cleaning vs. � PTW-20 Pro-Torch� TIG Torch
penetration levels for great looking aluminum welds. � Zippered Torch Cover
� Parts Kit
� Widest Output Range in its class � 2-340 amps. � Water Hose (2 included)
� Highest duty cycle � 375 amps @ 40%. � 15 ft., (4.5m) 2/0 Work Cable/Clamp
� PTA-9 or -17 Torch Adapter
� FREE! Built-in TIG pulser helps control heat input in the weld to reduce
distortion and burnthrough on thin materials. Key Options
� K963-1 Hand Amptrol®
� Neat/organized cable management with integrated torch holster.
� K704 Stick Welding Accessory Kit
� Built-in storage compartment with removable tray for torch consumables. � More options at end of section
� Fan-As-Needed� (F.A.N.�) prevents overheating. F.A.N.� reduces
Literature
power consumption, noise, motor wear and dust in the machine.
E3.51
� New set-up menu gives more features. Shown:
K2624-1 Water-Cooled Ready-Pak ®
� Three-year warranty on parts and labor. w/Cart Pkg.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Precision TIG® 375 K2624-1 208/230/460/1/60 375A/35V/40% 102/92/46A with PFC 49.7 x 28 x 41 751
Ready-Pak® w/Cart Pkg. (rated @ 104˚F (40˚C)) (1262 x 711 x 1041) (340)
K2622-1 208/230/460/1/60 DC: 2-420A
AC: 2-420A 31 x 22 x 26 507
Precision TIG 375
®
K2622-2 230/460/575/1/60 102/51/41A with PFC Max. OCV: 80V (787 x 559 x 660) (230)
K2623-1 220-230/380-400/ 119/69/63A with PFC
415/1/50/60
www.lincolnelectric.com/tig-welders 13
TIG Welders
Processes
Invertec V155-S ® � Stick � DC TIG
1 50
CC DC
Output Input 60
Hz
PHASE
Portable. Professional. Rugged. Affordable. TIG Ready-Pak® Welding
Package (K2606-1) Includes
The NEW Invertec® V155-S offers much more than you would expect from a welder this size. It
� Invertec® V155-S (K2605-1)
packs the full punch of a heavyweight professional that you can take to the most demanding job � Stick electrode holder & cable,
sites. It features 120/230V auto reconnect operation and can operate from a portable generator. 10 ft. (3.0 m) with Twist-Mateâ„? plug
It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld � Work clamp and cable, 10 ft.
(3.0 m) with Twist-Mateâ„? plug
just about anywhere. The Invertec® V155-S is available in two models:
� Fully adjustable shoulder strap
a base unit with stick accessories or a complete Stick/TIG ready to
� 120/230V input cord [6.6 ft. (2 m)]
weld package in an Easy-Store/Easy-Carry Suitcase. with a 120V 15 Amp plug
� Extra 120V 20 Amp plug
� Touch Start TIG® DC operation allows you to strike the arc � Gas Regulator
easily without high frequency or tungsten contamination. � PTA-17V TIG torch with Ultra-Flex�
cable and Twist-Mateâ„? dapter
� Dent resistant case is IP23 rated for outdoor use.
� PTA-17 TIG Accessory Kit (KP508)
� Fan-As-Needed� (F.A.N.�) reduces noise and dust inside � Easy-Store/Easy-Carry Suitcase
the machine.
Key Options
� Two stick modes, SOFT and CRISP, provide the right
� K2275-1 Welding Cart
arc characteristics for different types of electrodes.
� K852-25 Twist-Mate� Cable
� Auto-Adaptive Arc Force� minimizes electrode Plug Kit
Shown: K2606-1
sticking in the puddle without compromising � K1782-13 PTA-17FV Flex Head
Ready-Pak® Pkg.
Gas Valve Torch
arc stability or increased spatter.
� K1781-7 PTA-9FV Flex Head
� Automatic Hot-Start� boosts the current Gas Valve Torch
during starting to make striking an arc easier. � More options at end of section
� Three-year warranty on parts and labor.
Literature: E2.141
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Rated Output(1)
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Output Range inches (mm) lbs.(kg)
Invertec® K2606-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7
V155-S and 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)
K2605-1 105A/14.2V/100% TIG 21.5A
130A/15.2V/30% TIG 28.8A
230V/1/50/60 75A/23.0V/100% Stick 21.0A
100A/24.0V/30% Stick 31.0A
105A/14.2V/100% TIG 14.1A (1) Input amps on 60 Hz input.
130A/15.2V/30% TIG 22.8A
Processes
Invertec V160-T ® � Stick
� TIG
Serious DC TIG Arc—Extremely Small Package 1 5060
CC DC
Output Input Hz
PHASE
Unit Includes
The Invertec® V160-T is a full function DC TIG inverter intended
� 115V Input Cord (10 ft.) & Plug
for alloy fabrication or critical maintenance work. (NEMA 5-15P).
� 20 Amp Plug (NEMA 5-20P).
� Advanced inverter technology delivers superior TIG performance. � Twist-Mate� Torch Adapter for
PTA-9 or -17 one-piece torch.
� Selectable Touch Start TIG® starting or high frequency starting
� Adjustable Shoulder Strap.
makes it easy to establish an arc under a variety of conditions.
� Work Clamp & Cable.
� Built-in pulsing functions give you greater control
over thin materials. Key Options
� TIG-Mate� 17 Air-Cooled TIG
� Auto-reconnect between 115/230V 50/60Hz input Torch Starter Pack (K2266-1)
power eliminates operator error. � Foot Amptrol® (K870)
� Hand Amptrol® (K963-3)
� Auto restore fuse protects the machine from
� Fume Extraction System
high input currents.
� More options at end of section
� Integral gas and power connector for simple
torch connections and quick changes Literature
between TIG and stick welding. E3.105
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Rated Output(1)
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Output Range inches (mm) lbs.(kg)
Invertec® K1845-1 115/1/50/60 90A/13.6V/100% TIG 20A 5-160 Amps DC 13 x 8 x 17
V160-T 20A Branch Circuit 60A/22.4V/100% Stick Max OCV: 48V (330 x 203 x 432) (10.8)
115/1/50/60 110A/14.4V/100% TIG 25A
30A Branch Circuit 80A/23.2V/100% Stick
230/1/50/60 130A/15.2V/100% TIG 25A
(1) Input amps on 60 Hz input.
30A Branch Circuit 130A/25.2V/100% Stick
www.lincolnelectric.com/tig-welders
14
TIG Welders
Processes
Invertec V205-T AC/DC ®
NEW � Stick
IMPROV& � TIG
ED
Code Quality AC/DC TIG Welding 1 5060
AC
Output CC Input
DC Hz
PHASE
One-Pak Pkg. (K2350-2) Includes
®
The Invertec V205-T AC/DC is a compact, TIG power source intended for critical AC or
®
� K1855-4 V205-T AC/DC
DC TIG welding. The NEW AND IMPROVED V205-T AC/DC has many new features!
� 230V Input Cord & Plug
� Adjustable Shoulder Strap
� Added Stick Crisp Mode for exceptional Fleetweld® 5P & 5P+ (E6010) Performance. � K870 Foot Amptrol®
� Improved TIG starting. Now starts DC (-) to maintain a sharp tungsten � K2266-1 TIG Mate� 17 TIG Torch
Starter Kit
� Adjustable DC strike mode � Allows adjustment of a hotter or colder
start depending on the tungsten diameter. Key Options
� K2266-1 TIG Mate� 17 Air-Cooled
� Voltage Reduction Device� (VRD�) � Reduces the open circuit voltage
TIG Torch Starter Pack
in STICK mode for use in electrically hazardous conditions or when
� K870 Foot Amptrol®
the use of a VRD is required.
� K963-3 Hand Amprtol®
� 200 amps @ 40% duty cycle is the highest output rating in this � Fume Extraction System
machine class � More options at end of section
� Fan-As-Needed� (F.A.N.�) � Fan only operates when needed Literature
to reduce power consumption, noise and dust in machine E3.110
� Three-year Lincoln Warranty on parts and labor
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Rated Output(1)
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Output Range inches (mm) lbs.(kg)
Invertec® K1855-4 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A AC/DC 15.0 x 8.5 x 19.0 38
V205-T AC/DC 120A/14.8V/60% TIG 25.0A Max OCV: 53V (381 x 216 x 483) (17.3)
100A/14.0V/100% TIG 20.0A
230/1/50/60 200A/18.0V/40% TIG 30.0A
170A/16.0V/60% TIG 18.0A
140A/15.6V/100% TIG 15.0A
115/1/50/60 110A/24.4V/35% Stick 34.0A
90A/23.6V/60% Stick 28.0A
70A/22.8V/100% Stick 20.0A
230/1/50/60 180A/27.2V/35% Stick 30.0A
150A/26.0V/60% Stick 23.0A
130A/25.2V/100% Stick 19.0A
(1) Input current on 60 hertz input.
Processes
Invertec V205-T DC ® � Stick
� TIG
1 5060
CC DC
Output Input
Code Quality DC TIG Welding Hz
PHASE
One-Pak Pkg. (K2671-1) Includes
®
The Invertec® V205-T DC is a compact, TIG power source intended for critical DC TIG welding. � K2629-1 Invertec® V205-T DC
From maintenance to production fabrication, to motorsports, aerospace, nuclear piping, and � K2266-1 TIG-Mate� 17 air-cooled
shipbuilding, this feature-packed inverter is flexible enough for almost any job! TIG Torch Starter Pack
� K870 Foot Amptrol®
� Added Stick Crisp Mode for exceptional Fleetweld® 5P & 5P+ (E6010) Performance.
Key Options
� Improved TIG starting � Starts DC(-) to maintain a sharp tungsten � K2413-1 TIG Mate� 9 Air-Cooled
TIG Torch Starter Pack
� Adjustable DC strike mode � Allows adjustment of a hotter or colder
� K870 Foot Amptrol®
start depending on the tungsten diameter. � K963-3 Hand Amprtol®
� More options at end of section
� Voltage Reduction Device� (VRD�) � Reduces the open circuit voltage
in STICK mode for use in electrically hazardous conditions or when
Literature
the use of a VRDâ„? is required.
E3.110.1
� 200 amps @ 40% duty cycle � highest output rating in this machine class.
� Fan-As-Needed� (F.A.N.�) � Fan only operates when needed to reduce
power consumption, noise and dust in machine
� Three-year Lincoln Warranty on parts and labor
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Rated Output(1)
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Output Range inches (mm) lbs.(kg)
Invertec® K2629-1 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A DC 15.0 x 8.5 x 19.0 38
V205-T DC 120A/14.8V/60% TIG 25.0A Max OCV: 53.7V (381 x 216 x 483) (17.3)
100A/14.0V/100% TIG 20.0A
230/1/50/60 200A/18.0V/40% TIG 30.0A
170A/16.0V/60% TIG 18.0A
140A/15.6V/100% TIG 15.0A
115/1/50/60 110A/24.4V/35% Stick 34.0A
90A/23.6V/60% Stick 28.0A
70A/22.8V/100% Stick 20.0A
230/1/50/60 180A/27.2V/35% Stick 30.0A
150A/26.0V/60% Stick 23.0A
(1) Input current on 60 hertz input.
130A/25.2V/100% Stick 19.0A
www.lincolnelectric.com/tig-welders 15
TIG Welders
Processes
Invertec V310-T AC/DC ®
� Stick
� TIG
Customize the Arc with Dynamic Displayâ„? 1 5060
AC
Output Input
CC
DC Hz
PHASE
One-Pak Pkg. (K2695-1) Includes
®
The Invertec® V310-T AC/DC is the most technologically advanced � K2228-1 Invertec� V310-T AC/DC
AC/DC TIG welder in its class. It fits the bill for serious fabrication, � K2630-1 Coolarc� 35 Water Cooler
maintenance, and production work, yet its compact, lightweight � K2694-1 Inverter Cart
� K2267-1 TIG Mate� 20 Torch Kit
size makes it ideal for field applications like advanced
� K870 Foot Amptrol®
motorsports, aerospace, shipbuilding, and construction.
Key Options
� K2630-1 Coolarc� 35 Water Cooler
� Dynamic LCD Display (patent pending) � Shows the effect
� K2694-1 Inverter Cart
of adjusting the various welding parameters making
� K2666-1 TIG Mate� 17 Air Cooled
setup simple.
TIG Torch Starter Pack
� Adjustable AC Frequency and Selectable Waveshapes � � K870 Foot Amptrol®
Allows you to customize the arc. � K963-3 Hand Amptrol®
� More options at end of section
� Soft, Crisp and AC Stick Modes � Excellent welding
performance for all electrode, even E6010! Literature
E3.115
� Optional Cool-Arc® 35 “Smart� water cooler � Digitally
controls the speed of the water cooler’s 3-phase pump
motor based on coolant temperature for quiet operation
and long dependable life.
� 208-460 1/3 phase auto-reconnect � Weld just about
anywhere with minimal set up.
� High efficiency inverter � Yields extremely low input Shown:
K2228-1 Invertec® V3005-T AC/DC
currents. with K2630-1 Cool-Arc® 35 Water Cooler
Product Product Input Power Input Current @ HxWxD Net Weight
Name Number Phase Voltage/Hertz Rated Output Rated Output Output Range inches (mm) lbs.(kg)
Invertec® K2228-1 3-Phase 460/50/60 210A/18.4V/100% 7.3 5-310A 17.3 x 10.6 x 24 75
V305-T AC/DC 230A/19.2V/60% 8.3 Max. OCV: (34)
310A/22.4V/40% 12.3 80V
230/50/60 210A/18.4V/100% 13.9
230A/19.2V/60% 15.8
310A/22.4V/30% 24.6
1-Phase 460/50/60 200A/18.0V/100% 13.6
220A/18.8V/60% 14.9
310A/22.4V/35% 23.1
230/50/60 200A/18.0V/100% 21.9
220A/18.8V/60% 24.6
310A/22.4V/25% 41.5
208/50/60 200A/18.0V/100% 24.2
220A/18.8V/60% 27.7
310A/22.4V/25% 47.3
(1) Input current on 60 hertz input.
I Choose Lincoln Electric!
Foose, Chip Foose and Foose Design are registered trademarks
Chip Foose at the Lincoln Booth (2007 AWS/Fabtech Show)
of Foose Design, Inc. and used with permission.
www.lincolnelectric.com/tig-welders
16
TIG Welders
TIG Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Precision TIG® 225 Precision TIG® 375
General Options General Options
K2348-1 Understorage Cart K1869-1 Undercarriage
K2617-1 Dual Cylinder Cart K2150-1 Work Clamp and Cable Assembly
K2616-1 Small Wire Feeder Welder Mounting Bracket � Fume Extraction System
K2378-1 Medium Canvas Cover Stick Options
� Fume Extraction System K704 Accessory Kit, 400 Amp
Stick Options K857 Remote Output Control, 25 ft. (7.6 m)
K2374-1 Stick Electrode Holder and Cable K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options TIG Options
K2266-1 TIG-Mate� 17 TIG Torch Starter Kit (air-cooled) � Pro-Torch� Air and Water-Cooled TIG Torches
K2267-1 TIG-Mateâ„? 20 TIG Torch Starter Kit (water-cooled) K2166-3 PTA-9, -17 One Cable Torch Adapter
K2413-1 TIG-Mateâ„? 9 TIG Torch Starter Kit (air-cooled) K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter
K1781-9 PTA-9F Flexible Head w/Ultra-Flexâ„? Cable Torch K2166-1 PTA-26 One Cable Torch Adapter
Package (12.5 ft., 1pc) K1828-1 Under-Cooler Cart Water Cooler
K1783-12 PTA-26 TIG Torch Package w/Ultra-Flex� Cable (12.5 ft., 1pc) 3100211 Harris® Argon Flowmeter Regulator and Hose Kit
KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit K870 Foot Amptrol®
KP508 Parts Kit For PTA-17 Series Torches K963-3 Hand Amptrol® (Rotary Track Style)
KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K814 Arc Start Switch
K870 Foot Amptrol® � Cut Length Consumables
K963-3 Hand Amptrol® (Rotary Track Style)
K814 Arc Startâ„? Switch
Invertec® V155-S
K1813-1 Cool-Arc® 40 Water Cooler 115/1/50/60
General Options
� Cut Length Consumables
K2275-1 Welding Cart (80 cu ft bottle capacity)
K852-25 Twist-Mateâ„? Cable Plug Kit
Precision TIG® 275 � Fume Extraction System
General Options TIG Options
K2621-1 Advanced Control Panel K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.)
K1869-1 Undercarriage K960-2 Small Twist-Mateâ„? Torch Adapter (with separate gas)
K2150-1 Work Clamp and Cable Assembly KP507 Parts Kit for PTA-9 Series Torches
K1831-1 Power Factor Capacitor Kit K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
� Fume Extraction System w/Ultra-Flex� Cable (12.5 ft., 1 pc.)
Stick Options K960-2 Small Twist-Mateâ„? Torch Adapter (with separate gas)
K875 Accessory Kit, 150 Amp KP508 Parts Kit for PTA-17 Series Torches
K704 Accessory Kit, 400 Amp K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit
K857 Remote Output Control, 25 ft. (7.6 m)
K857-1 Remote Output Control, 100 ft. (30 m)
Invertec® V160-T
TIG Options
General Options
� Pro-Torch� Air and Water-Cooled TIG Torches
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K2166-3 PTA-9, -17 One Cable Torch Adapter
K520 Utility Cart (150 cu ft. bottle capacity)
K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter
K2377-1 Small Canvas Cover
K2166-1 PTA-26 One Cable Torch Adapter
� Fume Extraction System
K1828-1 Under-Cooler Cart Water Cooler
Stick Options
3100211 Harris® Argon Flowmeter Regulator and Hose Kit
K2394-1 Stick Electrode Holder, Work Clamp, Cable
K870 Foot Amptrol®
& Twist-Mateâ„? Set
K963-3 Hand Amptrol® (Rotary Track Style)
TIG Options
K814 Arc Start Switch
� Cut Length Consumables K2413-1 TIG-Mate� 9 TIG Torch Starter Kit (air-cooled)
K2266-1 TIG-Mateâ„? 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mateâ„? 20 TIG Torch Starter Kit (water-cooled)
3100211 Harris® Argon Flowmeter Regulator and Hose Kit
K870 Foot Amptrol®
K963-3 Hand Amptrol® (Rotary Track Style)
K814 Arc Start Switch
K1813-1 Cool-Arc® 40 Water Cooler 115/1/50/60
� Cut Length Consumables
www.lincolnelectric.com/tig-welders 17
TIG Welders
TIG Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
Invertec® V205-T AC/DC
Invertec® V310-T AC/DC
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity) General Options
K520 Utility Cart (150 cu ft. bottle capacity) K2694-1 Inverter Cart
K2377-1 Small Canvas Cover � Fume Extraction System
� Fume Extraction System Stick Options
Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable
K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist-Mateâ„? Set
& Twist-Mateâ„? Set TIG Options
TIG Options K2413-1 TIG-Mateâ„? 9 TIG Torch Starter Kit (air-cooled)
K2413-1 TIG-Mateâ„? 9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mateâ„? 17 TIG Torch Starter Kit (air-cooled)
K2266-1 TIG-Mateâ„? 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mateâ„? 20 TIG Torch Starter Kit (water-cooled)
K2267-1 TIG-Mate� 20 TIG Torch Starter Kit (water-cooled) 3100211 Harris® Argon Flowmeter Regulator and Hose Kit
3100211 Harris® Argon Flowmeter Regulator and Hose Kit K870 Foot Amptrol®
K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style)
K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start� Switch
K814 Arc Start� Switch K2630-1 Cool-Arc® 35 Water Cooler
K1813-1 Cool-Arc® 40 Water Cooler 115/1/50/60 K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.)
K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.) K1622-1 Twist-Mateâ„? Torch Adapter, PTA-9, -17
K1622-1 Twist-Mateâ„? Torch Adapter, PTA-9, -17 K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.)
K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.) K1622-3 Twist-Mateâ„? Torch Adapter, PTA-26
K1622-3 Twist-Mate� Torch Adapter, PTA-26 K1784-3 Magnum® PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)
K1784-3 Magnum® PTW-20 Braided TIG Torch (12.5 ft., 3 pc.) K1622-4 Twist-Mate� Torch Adapter, Water-Cooled
K1622-4 Twist-Mate� Torch Adapter, Water-Cooled � Cut Length Consumables
K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA)
� Cut Length Consumables
Invertec® V205-T DC
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K520 Utility Cart (150 cu ft. bottle capacity)
K2377-1 Small Canvas Cover
� Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mateâ„? Set
TIG Options
K2413-1 TIG-Mateâ„? 9 TIG Torch Starter Kit (air-cooled)
K2266-1 TIG-Mateâ„? 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mateâ„? 20 TIG Torch Starter Kit (water-cooled)
3100211 Harris® Argon Flowmeter Regulator and Hose Kit
K870 Foot Amptrol®
K963-3 Hand Amptrol® (Rotary Track Style)
K814 Arc Startâ„? Switch
K1813-1 Cool-Arc® 40 Water Cooler 115/1/50/60
K1859-2 Water Hose Kit - 25 ft (5/8 LH CGA to 5/8 LH CGA)
K1781-1 PTA-9 TIG Torch (12.5ft 1pc)
K1622-1 Twist-Mateâ„? Torch Adapter - PTA-9, -17
K1782-1 PTA-17 TIG Torch (12.5ft 1pc)
K1622-1 Twist-Mateâ„? Torch Adapter - PTA-9, -17
K1783-1 PTA-26 TIG Torch (12.5ft 1pc)
K1622-3 Twist-Mateâ„? Torch Adapter - PTA-26
K1784-3 Magnum® PTW-20 Braided TIG Torch (12.5ft 3pc)
K1622-4 Twist-Mateâ„? Torch Adapter - Water-Cooled
� Cut Length Consumables
www.lincolnelectric.com/tig-welders
18
Power MIG® � The Professional’s Choice!
SM
� For home, farm, autobody, maintenance or fabrication.
� Diamond Core� Technology delivers a superior arc.
� Professional Drive System.
� Spool Gun Ready� New low cost Magnum® 100SG.
� Great Arc Starts
� Low Spatter
� Excellent Out-of-Position Arc Action
� Enhanced Stainless &
Aluminum Performance
Thin Sheet Metal Autobody Work >>
OUTPUT PROCESS INPUT FEATURES
MODEL
Chopper Technology®
Locking Tool Storage
Spool Gun Capable
Waveform Control
TIG Touch-Start ®
Synergic Control
Push-Pull Model
Diamond Core
Technology®
Technologyâ„?
MIG Pulsed
Flux-Cored
Compact
Solid Wire Cored Wire
Wire Feed
Meters
Phase
Current Range Size Range Size Range
Speed Range
Hertz
Stick
MIG
(Amps) in. (mm) in. (mm)
ipm (m/min)
50-500 .023-.035 .035
120 Volt
•â??
SP-140T 1 60
30-140 (1.3-12.7) (0.6-0.9) (0.9)
Input
50-500 .023-.035 .035
•â?? â€?
Power MIG 140C
® 1 60
30-140 (1.3-12.7) (0.6-0.9) (0.9)
50-500 .023-.035 .035-.045
SP-180T •â??
30-180 1 60
(1.3-12.7) (0.6-0.9) (0.9-1.2)
50-500 .023-.035 .035-.045
•â?? â€?
Power MIG 180C
® 1 60
30-180
208-230 Volt
(1.3-12.7) (0.6-0.9) (0.9-1.2)
Input
50-700 .023-.045 .035-.045
Power MIG 215
®
•â?? â€?
30-250 1 50/60
(1.3-17.7) (0.6-1.2) (0.9-1.2)
50-700 .023-.035 .035-.045
Power MIG 255C •â?˘â?? â€?
® 1 60
30-300 (1.3-17.7) (0.6-0.9) (0.9-1.2)
50-700 .023-.045 .035-.045
Power MIG 350MP •â?˘â?˘â?˘â?? â€? â€?
® 5-350 1 50/60
(1.3-17.7) (0.6-1.2) (0.9-1.2)
KEY: Excellent Good Optional
www.lincolnelectric.com/mig-welders 19
MIG: Wire Feeder/Welders
Processes
SP-140T � MIG
� Flux-Cored
1
CV DC
120 Volt AC Input Compact Wire Welder 60
Output Input Hz
PHASE
Unit Includes
Here’s a great little welder for project and repair welding with MIG on mild steel or stainless
� Magnum® 100L gun 10 ft. (3.0 m)
and flux-cored on mild steel. � .025" (0.6 mm) Contact Tips (Qty. 3)
� .035" (0.9 mm) Contact Tips (Qty. 3)
� Ready to Weld! Includes mild steel MIG AND flux- � Gasless Nozzle for Innershield®
cored wire spools, regulator and basic handshield. � Gas Nozzle for MIG
Just add shielding gas (Sold separately). � Spindle Adapter, 8" (203 mm)
Dia. Spools
� Easy to Set � 5 position tap voltage control and
� .025"-.030" (0.6-0.7 mm) MIG
continuous full-range wire feed speed control Drive Roll
help you dial in your application. � .035" (0.9 mm) MIG Drive Roll
� .030"-.045" (0.7-1.1 mm) Knurled
� Wide 30-140 amp welding output range.
Drive Roll
� MIG weld 24 gauge up to 10 gauge (.135") � Adjustable Gas Regulator & Hose
sheet metal in a single pass. Weld up to � 2 lb. (0.90 kg) Spool of SuperArc®
5/16" steel using self-shielded Lincoln L-56® MIG wire
Innershield® wire (FCAW-S). � 1 lb. (0.45 kg) Spool NR®-211-MP
� Work Clamp & 10 ft. (3.0 m) Cable
� Spool Gun Ready � add the optional � Handshield
Magnum® 100SG spool gun for reliable � How to Use DVD
aluminum wire feeding.
Key Options
� Three-year warranty on parts and labor.
� More options at end of section
Literature
E7.41
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
SP-140T K2688-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 58
(Tapped Voltage 50-500 ipm WFS (357 x 258 x 472) (26.3)
Control) (1.3-12.7 m/min)
Max. OCV: 33
Processes
SP-180T � MIG
� Flux-Cored
More Power for Thicker Material 1
CV DC 60
Output Input Hz
PHASE
Unit Includes
Just plug this compact wire welder into a 208 or 230V outlet in your garage, barn or shop
� Magnum® 100L gun 10 ft. (3.0 m)
and start welding� up to 3/16”with MIG welding and 1/2� with gas-less flux-cored welding. � .025" (0.6 mm) Contact Tips (Qty. 3)
� .035" (0.9 mm) Contact Tips (Qty. 3)
� Ready to Weld! Includes both mild steel MIG AND flux- � Gasless Nozzle for Innershield®
cored wire as well as an adjustable gas regulator. � Gas Nozzle for MIG
Just add shielding gas (sold separately). � Spindle Adapter, 8" (203 mm)
Dia. Spools
� Easy to Set � 5 position tap voltage control and
� .025"-.030" (0.6-0.7 mm) MIG
continuous full-range wire feed speed control Drive Roll
help you dial in your application. � .035" (0.9 mm) MIG Drive Roll
� .030"-.045" (0.7-1.1 mm) Knurled
� Wide 30-180 amp welding output range �
Drive Roll
use .025" wire on the thinnest sheet metal
� Adjustable Gas Regulator & Hose
up to .045" flux-cored wire on thick plate.
� 2 lb. (0.90 kg) Spool of SuperArc®
� MIG weld 24 gauge up to 3/16" sheet L-56® MIG wire
metal in a single pass. Weld up to 1/2" � 1 lb. (0.45 kg) Spool NR®-211-MP
� Work Clamp & 10 ft. (3.0 m) Cable
steel using self-shielded Lincoln
� Handshield
Innershield® wire (FCAW-S).
� How to Use DVD
� Spool Gun Ready � add the optional
Magnum® 100SG spool gun for reliable Key Options
aluminum wire feeding. � More options at end of section
� Three-year warranty on parts and labor.
Literature
E7.42
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
SP-180T K2689-1 208/230/1/60 208: 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66
230: 130A/20V/30% 50-500 ipm WFS (357 x 258 x 472) (30)
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders
20
MIG: Wire Feeder/Welders
Processes
®
Power MIG 140C � MIG
� Flux-Cored
Premium 120 Volt Input Wire Welder 1
CV DC 60
Output Input Hz
PHASE
Unit Includes
Home projects and repair, sheet metal and autobody work, farm and small shop welding—the
� Magnum® 100L Gun, 10 ft. (3.0 m)
Power MIG® 140C designed for 120 volt household power does it all! � Gas and Gasless Nozzles
� Cable Liner
� Exclusive Diamond Core� Technology delivers � Contact Tips
an outstanding arc you’ll notice immediately: � Work Cable and Clamp
� Adjustable Gas Regulator & Hose
� Great arc starts make getting started easy.
� Spindle Adapter
� Wide voltage “sweet spot� gives you a very � 2 lb. (0.90 kg) Spool of SuperArc®
forgiving arc. L-56 Mild Steel MIG Wire
� 1 lb. (0.45 kg) Spool NR®-211-MP
� Extremely low spatter reduces clean-up.
Flux-Cored Wire
� Outstanding aluminum & stainless � Learn-To-Use DVD
performance.
Key Options
� Wide 30-140 amp welding output range is � K520 Utility Cart, 150 cu ft. bottle
the highest output in the 120 volt input capacity
power welder class. � K2377-1 Small Canvas Cover
� K2525-1 Spot Timer Kit
� MIG weld 24 gauge up to 10 gauge (.135")
� K2532-1 Magnum® 100SG
sheet metal in a single pass. Weld up to
Spool Gun
5/16� steel using self-shielded Lincoln � More options at end of section
Innershield® wires (FCAW-S).
Literature
Shown:
� Three-year warranty on parts and labor. K2471-1 Power MIG® 140C E7.23
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG® 140C K2471-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 58
(Continuous Voltage Control) 50-500 ipm WFS (357 x 258 x 472) (26.3)
(1.3-12.7 m/min)
Max. OCV: 33V
Processes
®
Power MIG 180C � MIG
� Flux-Cored
Premium 230 Volt Compact Wire Welder 1
CV DC 60
Output Input Hz
PHASE
Unit Includes
Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the Power
� Magnum® 100L Gun, 10 ft. (3.0 m)
MIG® 180C helps you get the job done! It’s a portable wire welder designed for use with industrial � Gas and Gasless Nozzles
230 volt input power, so you can weld on thicker material—up to 3/16" � Cable Liner
with MIG welding and 1/2" with gas-less flux-cored welding. � Contact Tips
� Work Cable and Clamp
� Adjustable Gas Regulator & Hose
� Exclusive Diamond Core� Technology delivers
� Spindle Adapter
an outstanding arc youâ€ll notice immediately:
� 2 lb. (0.90 kg) Spool of SuperArc®
� Great arc starts make getting started easy. L-56 Mild Steel MIG Wire
� 1 lb. (0.45 kg) Spool NR®-211-MP
� Wide voltage “sweet spot� gives you a very
Flux-Cored Wire
forgiving arc.
� Learn-To-Use DVD
� Extremely low spatter reduces clean-up.
Key Options
� Outstanding aluminum & stainless
� K520 Utility Cart, 150 cu ft. bottle
performance.
capacity
� Wide 30-180 amp welding output � K2377-1 Small Canvas Cover
� K2525-1 Spot Timer Kit
range is the highest output in this
� K2532-1 Magnum® 100SG
welder class.
Spool Gun
� MIG weld 24 gauge up to 3/16" sheet � More options at end of section
metal in a single pass. Weld up to 1/2"
steel using self-shielded Lincoln Literature
Innershield® wires (FCAW-S). E7.24
Shown:
K2473-1 Power MIG® 180C
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG® 180C K2473-1 208/230/1/60 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66
(Continuous Voltage Control) 130A/17V/30% 50-500 ipm WFS (357 x 258 x 472) (30)
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders 21
MIG: Wire Feeder/Welders
Processes
®
Power MIG 215 � MIG
� Flux-Cored
Simple Control for Sheet Metal Welding 1 50
CV DC
Output Input 60
Hz
PHASE
Unit Includes
The Power MIG® 215 offers the autobody and sheet metal
� Magnum® 250L Gun, 15 ft. (4.5 m)
fabrication industries top welding performance and a host � Work Cable and Clamp
of professional features not often found at this price. � Contact Tips
� Cable Liner
� More Output—rated at 215 amps/22 volts @ 30% duty cycle, � Drive Rolls
� Adjustable Gas Regulator & Hose
with an amperage range of 30-250 amps DC � the highest
rating and widest amperage range in its class.
Key Options
� Diamond Core Technology� delivers a forgiving arc, excellent � K2378-1 Medium Canvas Cover
out-of-position arc action, a wide voltage sweet spot at a given � K1809-1 Magnum® SG Spool
wire feed speed and low spatter. Gun/Adapter
� More options at end of section
� Rugged cast aluminum industrial wire drive features dual
driven rolls, regulated wire feed speed control, easy-turn Literature
numeric tension indicator, brass-to-brass connections and E7.51
Lincoln’s 100% wire supporting split wire guide system.
� Generous 15 ft. (4.5 m) gun and cable assembly makes
it easy to reach your work.
� Seven tapped voltage ranges make it easy to
select the right procedure for your application.
� 115 volt auxiliary power receptacle for grinders,
tool chargers.
� Three-year warranty on parts and labor. (90 days on gun.)
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
215A/22V(1)/30%
Power MIG® 215 K2326-1 208/230/1/50/60 45/41A 30-250 Amps DC 31.8 x 18.9 x 38.8 198
190A/23V/40% 42/38A 50-700 ipm WFS (808 x 408 x 985) (90)
170A/24V/60% 39/35A (1.3 -17.7 m/min)
(1) 21V on 220V 50 Hz input. Max. OCV: 39V
Processes
®
Power MIG 255C � MIG
� Flux-Cored
The Professional’s Choice! SM for Job Shop Fabrication 1
CV DC 60
Output Input Hz
PHASE
One-Pak Spool Gun Pkg. Includes
®
The Power MIG® 255C sets the standard for MIG and
� Power MIG 255C
flux-cored welding in industrial production, job shop � Magnum® SG Spool Gun
fabrication, maintenance or repair work. � Magnum® SG Cable Adapter Plug
� Spool Gun Holder
� Diamond Core Technology� delivers a wide voltage sweet spot across � Dual Cylinder Mounting Kit
the welding range, low spatter levels and a forgiving arc on steel,
Key Options
stainless and aluminum—even for demanding out-of-position work.
� K1702-1 Dual Cylinder Kit
� Rugged cast aluminum industrial wire drive features dual driven rolls, � K2378-1 Medium Canvas Cover
easy-turn numeric tension indicator, brass-to-brass gun connections � K2490-1 Magnum® 250LX� Spool
and Lincoln’s® 100% wire-supporting split wire guide system. Gun
� More options at end of section
� Digital meters display, preset wire feed speed and voltage,
and actual amperage and voltage while welding.
Literature
� Spool Gun Ready—electronics and second gas solenoid E7.54
are built-in to drive either the Magnum® SG or Magnum®
250LXâ„? spool gun.
� 115V auxiliary receptacle (208/230V model only) powers
a grinder or other equipment.
� Base Unit Includes: Power MIG® 255C; Magnum® 250L Gun & 15 ft (4.5 m) “quick-connect� cable assembly
eqipped with fixed gas nozzle assembly; Work Clamp & Cable, 10 ft. (3.0 m); 10 ft. (3.0 m) 230V Input Power
Cable w/Plug (208/230V model only); .035"/.045" (0.9/1.2 mm) Drive Rolls & Guide for Steel; Gas Regulator &
Hose Kit for CO2 or Argon blend gases.
� Three-year warranty on parts and labor. (90 days on gun.)
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG® 255C K2417-1 208/230/1/60 250A/26V/40% 50/46A 30-300 Amps � �
One-Pak® w/Spool Gun 50-700 ipm WFS
Power MIG® 255C K2416-1 208/230/1/60 50/46A (1.3 -17.7 m/min) 31.8 x 18.9 x 38.8 240 (109)
K2416-2 230/460/575/1/60 47/24/19A Max. OCV: 40V (808 x 480 x 985) (with gun)
www.lincolnelectric.com/mig-welders
22
MIG: Wire Feeder/Welders
Processes
®
Power MIG 350MP � Stick
� TIG
� MIG
The Professional’s Choice! SM � Pulsed
� Flux-Cored
When you want more than just a MIG machine, the Power MIG® 350MP is the choice for you. 1
CC DC 60
Output Input
CV
Lincoln’s® Chopper Technology® delivers more welding processes: stick, TIG, MIG, flux- Hz
PHASE
cored, and advanced processes such as Power Mode® and Pulse-On-Pulse®. With the simplicity Push-Pull One-Pak® Includes
and sophistication of synergic control, no other wire feeder/welder offers so much! � Power MIG® 350MP (K2403-1)
� Python®-Plus Push-Pull Gun,
25 ft. (7.6 m)
� Pulse-on-Pulse® improves cleaning action when welding aluminum
� 3/64" Aluminum Drive Roll Kit
and delivers a TIG-like appearance to the weld beads.
� Magnum® 300 Gun, 15 ft. (4.5m)
� Synergic control of voltage and wire feed speed allows � Cable Liner
you to set weld procedures with one control. � Contact Tips
� Work Clamp and Cable
� Push-Pull or Spool Gun Ready—A second gas solenoid
� Adjustable Gas Regulator & Hose
and other electronics are built-in to drive either a spool
gun or push-pull gun. Key Options
� K1702-1 Dual Cylinder Kit
� 115V auxiliary receptacle powers a grinder or other equipment.
� K2378-1 Medium Canvas Cover
� Dual Procedure capable—select between either two � K2447-2 Python®-Plus Push-Pull
welding procedures or two welding modes. Gun, 25 ft. (7.6 m)
� K2490-1 Magnum® 250LX Spool
� Rugged cast aluminum industrial wire drive features dual
Gun
driven rolls, regulated wire feed speed control, easy-turn
� More options at end of section
numeric tension indicator, brass-to-brass connections and
Lincoln’s® 100% wire supporting split wire guide system. Literature
E7.57
� Base Unit Includes: Power MIG® 350MP;
Magnum® 300 Gun & 15 ft. (4.5m) Cable;
.035"/.045" (0.9/1.2 mm) Drive Rolls & Guide
for Steel; Regulator & Hose; Work Clamp
& Cable; 230V Input Cord & Plug.
� Three-year warranty on parts and labor.
(90 days on gun.)
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
300A/32V/60%(1)
Power MIG® 350MP K2451-2 208/230/460/575/1/50/60 72/62/31/25A 5-350 Amps DC � �
Push-Pull One-Pak® 50-700 ipm WFS
Power MIG® 350MP K2403-1 (1.3 -17.7 m/min) 31.8 x 18.9 x 38.8 255
Max. OCV: 67 (808 x 408 x 985) (116)
(1) 40% on 208V input. Ratings based on 60 Hz operation.
www.lincolnelectric.com/mig-welders 23
MIG: Wire Feeder/Welders
MIG: Wire Feeder/Welders Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Power MIG® 255C, con’t.
SP-140T and SP-180T
General Options
General Options
KP1696-045S Drive Roll Kit, .045" Solid Wire
K2275-1 Welding Cart (80 cu. ft. bottle capacity)
KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire
K520 Utility Cart (150 cu. ft. bottle capacity)
KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire
K2377-1 Small Canvas Cover
KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire
K2525-1 Spot Timer Kit
� Fume Extraction System
� Fume Extraction System
Spool Gun Options
Wire Feeder Options
K2490-1 Magnum® 250LX Spool Gun
K2532-1 Magnum® 100SG Spool Gun
K2519-1 Control Cable Extension, 25 ft
K2528-1 .045" Innershield® Welding Kit (Power MIG® 180T only)
K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
KP2529-1 Drive Roll, .025"-.030" Smooth
K2445-1 Power MIG® 255C/Magnum® SG Spool Gun Control
KP2529-2 Drive Roll, .035" Smooth
Cable Adapter
KP2529-3 Drive Roll, .030"-.045" Knurled
K1738-1 Spool Gun Holder
Power MIG® 140C and Power MIG® 180C
Power MIG® 350MP
General Options
General Options
K2275-1 Welding Cart (80 cu. ft. bottle capacity)
KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire
K520 Utility Cart (150 cu. ft. bottle capacity)
KP1696-035S Drive Roll Kit, .035" Solid Wire
K2377-1 Small Canvas Cover
KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire
K2525-1 Spot Timer Kit
KP1696-2 Drive Roll Kit, .040" Solid Wire
� Fume Extraction System
KP1696-045S Drive Roll Kit, .045" Solid Wire
Wire Feeder Options
KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire
K2532-1 Magnum® 100SG Spool Gun
KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire
K2528-1 .045" Innershield® Welding Kit (Power MIG® 180C only)
KP1695-035A Drive Roll Kit, .035" Aluminum Wire
KP2529-1 Drive Roll, .025"-.030" Smooth
KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire
KP2529-2 Drive Roll, .035" Smooth
K1702-1 Dual Cylinder Mounting Kit
KP2529-3 Drive Roll, .030"-.045" Knurled
K2378-1 Medium Canvas Cover
KP2531-1 Inner Wire Guide, .025"-.035" Steel
� Fume Extraction System
KP2531-2 Inner Wire Guide, .045" Steel
Stick Options
K875 Accessory Kit, 150 Amp
Power MIG® 215 K704 Accessory Kit, 400 Amp
General Options K857 Remote Output Control, 25 ft. (7.6 m)
K2378-1 Medium Canvas Cover K857-1 Remote Output Control, 100 ft. (30 m)
K466-6 Connector Kit � Power MIG®/Wire-Matic� TIG Options
K1809-1 Magnum® SG Spool Gun and Adapter � Pro-Torch� TIG Torches
(includes spool gun holder) KP508 Parts Kit For PTA-17 Series Torches
K1703-1 3/64" Aluminum Feeding Kit KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
K363P 22-30 lb. Readi-Reel® Adapter K870 Foot Amptrol®
K468 8" O.D. Spool Adapter K963-3 Hand Amptrol® (Rotary Track Style)
K1702-1 Dual Cylinder Mounting Kit K814 Arc Startâ„? Switch
KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire
Wire Feeder Options
KP1696-035S Drive Roll Kit, .035" Solid Wire
K489-8 Fast-Mateâ„? Adapter For Power MIGs
KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire
K2447-1 Python®-Plus Push-Pull Gun, Air-Cooled, 15 ft.
KP1696-2 Drive Roll Kit, .040" Solid Wire
K2447-2 Python®-Plus Push-Pull Gun, Air-Cooled, 25 ft.
KP1696-045S Drive Roll Kit, .045" Solid Wire
K2447-3 Python®-Plus Push-Pull Gun, Air-Cooled, 50 ft.
KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire
K2296-2 Prince® XL Push-Pull Gun, Air-Cooled, 25 ft.
KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire
K2154-1 Push-Pull Gun Connection Kit
KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire
K363P 22-30 lb. Readi-Reel® Adapter
� Fume Extraction System
K468 8" O.D. Spool Adapter
Spool Gun Options
Power MIG® 255C
K2490-1 Magnum® 250LX Spool Gun
General Options K2519-1 Control Cable Extension, 25 ft.
K1701-1 Timer Kit K1738-1 Spool Gun Holder
K1702-1 Dual Cylinder Mounting Kit
K1703-1 3/64" Aluminum Feeding Kit
K2378-1 Medium Canvas Cover
K466-6 Connector Kit � Power MIG/Wire-Matic�
K363P 22-30 lb. Readi-Reel® Adapter
K468 8" O.D. Spool Adapter
KP1696-030S Drive Roll Kit, .023-.030" Solid Wire
KP1696-035S Drive Roll Kit, .035" Solid Wire
KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire
KP1696-2 Drive Roll Kit, .040" Solid Wire
www.lincolnelectric.com/mig-welders
24
� Recommended For Job Shops and Manufacturing Applications
� Optimized For CV Processes
� Designed For Use With A Variety Of Wire Feeders
Shown:
CV-400/LF-74 Ready-Pak® Package
(K2496-1)
MODEL PROCESS INPUT
OUTPUT FEATURES
(on Power Rectifier)
Submerged Arc
7-Yr. Warranty
Arc Gouging
Technology®
Flux-Cored
MIG/STT®
Waveform
Stackable
Polarity
Control
Phase
Current Range
Mode
Hertz
MIG
Amps (A)
� �
CV-305 CV DC 3 60
50-400 A
� �
CV-400 3 60
60-500 A
CV DC
CV-655 � �
70-815 A 50,60
3
CV DC
0-450 A PEAK
Invertec STT II
® ®
�
STT® DC 3 50/60
0-125 A BKGRND
KEY: Excellent Good Optional
www.lincolnelectric.com/mig-welders 25
MIG: Industrial Welders
Processes
CV-305 � MIG
� Flux-Cored
For All Day Long MIG Welding 3
CV DC 60
Output Input Hz
PHASE
Ready-Pak Package (K2395-1)
®
When it comes to welding mild steel, stainless steel, aluminum and alloy materials, you won't
Includes
find a more reliable power source than the CV-305. This well-engineered CV unit features two � CV-305 Power Source
inductance connections. Lincoln’s® Twist-Mate® output connectors make it easy to chose the � LF-72 Bench Model (2-Roll) Wire
right inductance for your application. Feeder w/Standard Duty Wire
Reel Stand, 10 ft. Control Cable,
and .035"-.045" solid Drive Roll &
� Stack them three-high or purchase an affordable
Guide Tube Kits
Ready-Pak® package that includes the LF-72 wire
� Magnum® 400 Welding Gun,
feeder, a Magnum® 400 MIG gun and more!
15 ft., .035"-.045" wire
� Two output connectors allow you to optimally connect � Work and Wire Feeder Power
to high or low inductance for arc control. Use low Cables Package
inductance output connection when short-arc welding, � Harris® Flowmeter Regulator &
Gas Hose
and high inductance output connection with spray and
globular transfer welding.
Key Options
� Compact unit is 20 lbs. (9.0 kg) lighter and significantly � K857 Remote Output Control
smaller than competitive models—save your space! � K857-1 Remote Output Control
� K852-70 Twist-Mate� Welding
� Easy access Twist-Mate� connections on the front of
Cable Connectors
the machine. � K852-95 Twist-Mate� Welding
� Digital Ammeter/Voltmeter read-out display allows you to Cable Connectors
� More options at end of section
view voltage presets for added convenience and accuracy.
� Three-year warranty on parts and labor. Literature
E4.22
� Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-305 K2400-1 208/230/460/3/60 315A/32.6V/100% 52/48/24A 50-400A 24.6 x 19.5 x 27.0 330
K2400-2 230/460/575/3/60 48/24/19A 7-37V (625 x 495 x 686) (149)
CV-305/LF-72 K2395-1 208/230/460/3/60 52/48/24A 47.7 x 25.5 x 33.0 448
Ready-Pak® Pkg. (1212 x 648 x 838) (203)
NOTE: 50 Hertz models available.
Processes
CV-400 � MIG � Gouging
� Flux-Cored
Rugged, Proven Construction for Wire Welding 3
CV DC 60
Output Input Hz
PHASE
CV-400/LF-72 Ready-Pak Package ®
The rugged CV-400 is ready to tackle MIG and cored wire fabrication and production (K2439-1) Includes
work in a variety of industries: transportation, heavy equipment, structural steel, � CV-400 Power Source
railroad, furniture, appliances and sheet metal fabrication. � LF-72 Wire Feeder (Bench Model)
� .035"-.045" Drive Rolls for Solid
� Lincoln’s unique fixed inductance design delivers Wire
� Heavy Duty Wire Reel Stand
exceptional short-circuit metal transfer characteristics.
* Control Cable, 10 ft. (3.0 m)
� Connect wire feeders via either 14-pin MS-type or � Weld Power Cable, 10 ft. (3.0 m)
terminal strip. � Work Cable & Clamp, 10 ft. (3.0 m)
� Magnum® 400 MIG Gun w/15 ft.
� 115V and 42V wire feeder auxiliary power with circuit
(4.5 m) Cable
breaker protection.
� Harris® Flowmeter Regulator &
� Internal components, including windings, rectifiers Gas Hose
and circuit boards, are coated to protect against
Key Options
the effects of moisture and corrosion.
� K857 Remote Output Control
� Electronic and thermostatic protection from current � K864 Remote Control Adapter
overload and excessive temperatures. Indicator � K841 Undercarriage
light lets you know when machine is reset. � More options at end of section
� Three-year warranty on parts and labor.
Literature
� Seven-year warranty on power rectifier. E4.30
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-400 K1346-13 230/460/3/60 400A/36V/100% 77/39A 60-500A 27.5 x 22.2 x 32 383
450A/38V/60% 80/40A 12-42V (699 x 564 x 813) (174)
CV-400/LF-72 K2439-1 22.5 x 36.5 x 53 490
Ready-Pak® Pkg. (571 x 927 x 1346) (222)
CV-400/LF-74 K2496-1 27.5 x 36.5 x 53 490
Ready-Pak® Pkg. (699 x 927 x 1346) (222)
NOTE: 50 Hertz models available.
www.lincolnelectric.com/mig-welders
26
MIG: Industrial Welders
Processes
CV-655 � MIG
� Flux-Cored
� Submerged Arc
� Gouging
Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from
the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice 3
CV DC 60 50
Output Input
for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys. Hz Hz
PHASE
Key Options
� Calibrated output control lets operator accurately � K1482-1 Digital Meter Kit
regulate power levels. � K1486-1 Air Filter Kit
� K1528-1 Dual Process Switch
� Line voltage compensation maintains weld consistency,
� K857 Remote Output Control
even with line voltage changes of ±10%.
� More options at end of section
� 115-volt duplex receptacle provides 20 amps of auxiliary
Literature
power.
E4.40
� Separate output studs allow the operator to select high
or low inductance.
� Panel switches allow operator to change settings at
the power source or wire feeder.
� Solid state circuitry provides extra long life during
repetitive applications.
� Three-year warranty on parts and labor.
� Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-655 K1480-1 230/460/3/60 650A/44V/100% 94/47A 70-815A 27.5 x 22.2 x 38.0 652
K1480-5 575/3/60 815A/44V/60% 38A 13-44V (699 x 565 x 965) (296)
K1481-1 230/400/3/50/60 94/54A Max. OCV: 48V
K1481-5 415/3/50/60 52A
Processes
®
Invertec STT II ® � MIG-STT®
3
STT DC 50 60
Output Input Hz Hz
Featuring Surface Tension Transfer Process ® PHASE
Unit Includes
� Twist-Mate� Cable Plugs (qty.2)
The revolutionary STT® II power source combines high frequency inverter
� STT® II Sense Lead Kit,
technology with advanced Waveform Control Technology® to provide a 25 ft. (7.6 m)
better welding solution than traditional short arc MIG.
Key Options
� Controlled penetration and outstanding heat input control—Ideal � K1560-2 STT® 10 Wire Feeder
for welding joints with open root, gaps, or on thin material with � K1759-70 Twist-Mate� Female
Plug
no burnthrough.
� K2593-100 Coaxial Power
� Reduced spatter and fumes—Current is controlled to achieve #1 Cable, 100 ft.
optimal metal transfer. � K1758-L Input Cable Assembly
� K852-xx Twist-Mate� Welding
� Various shielding gases—STT® may be used with various gas
Cable Connectors
blends of Argon including Helium or 100% CO2 with larger
� More options at end of section
diameter wires.
� Good bead control and faster travel speeds—Can replace TIG Literature
E4.52
(GTAW) in many applications without sacrificing appearance.
� Background and Tailout Current—accurately control fine and
coarse heat input for reduced distortion and burnthrough as
well as proper penetration.
� Adjustable Hot Start controls the heat at the start of the weld.
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Invertec® STT® II K1525-1 208/230/460/3/60 225A/29V/60% 32/30/16A Peak Current: 0-450A 23.2 x 13.2 x 24.4 117
K1526-1 200A/28V/100% 33/30/15/17/16A Background Current: (589 x 336 x 620) (53)
200-208/220-230/380-415/440-460/3/50/60
K1526-2 200/208/380/400/415/3/50/60 36/34/20/19/18A 0-125A
Invertec® STT® II CE K1527-1 200/220/380/415/440/3/50/60 33/30/18/17/16A Max. OCV: 85V
K1527-2 200/208/380/400/415/3/50/60 36/34/20/19/18A
www.lincolnelectric.com/mig-welders 27
MIG: Industrial Welders
MIG: Industrial Welders Options
See “Recommended General Options� pgs.149-171 for descriptions.
CV-305 CV-655
General Options General Options
K857 Remote Output Control, 25 ft. (7.6 m) K1482-1 Digital Meter Kit
K857-1 Remote Output Control, 100 ft. (30 m) K1486-1 Air Filter Kit
K864 Remote Control Cable Adapter K1528-1 Dual Process Switch
K1803-1 Work and Wire Feeder 2/0 Weld Cable (10 ft.) Package K857 Remote Output Control, 25 ft. (7.6 m)
Twist-Mateâ„? Cable Plug for 1/0-2/0, 50-70 mm2 cable
K852-70 K857-1 Remote Output Control, 100 ft. (30 m)
Twist-Mateâ„? Cable Plug for 2/0-3/0, 70-95 mm2 cable
K852-95 K864 Remote Control Cable Adapter
K484 Jumper Plug Kit K842 Undercarriage � Hand moving
K867 Universal Adapter Plug K1737-1 All-Terrain Undercarriage
K874 Undercarriage � Hand moving � Fume Extraction System
� Fume Extraction System Wire Feeder Options
Wire Feeder Options LF-72 and LF-74
LF-72 and LF-74 LNâ„?-8
LNâ„?-25 PRO LNâ„?-9
Magnum® SG Spool Gun LN�-10 and DH-10
LNâ„?-35
CV-400 NA-3 and NA-5
General Options
K857 Remote Output Control, 25 ft. (7.6 m) Invertec® STT® II
K857-1 Remote Output Control, 100 ft. (30 m)
General Options
K864 Remote Control Cable Adapter
K1764-1 Inverter and Wire Feeder Cart
K841 Undercarriage � Hand moving
K1702-1 Dual Cylinder Mounting Kit
K484 Jumper Plug Kit
K940-25 Sense Lead Kit, 25 ft.
K2149-1 Work Lead Package
K940-75 Sense Lead Kit, 75 ft.
� Fume Extraction System
K1796-25 Coaxial Weld Power Cable (350A), 25 ft.
Wire Feeder Options K1796-50 Coaxial Weld Power Cable (350A), 50 ft.
LF-72 and LF-74 K1796-75 Coaxial Weld Power Cable (325A), 75 ft.
LNâ„?-8 K1796-100 Coaxial Weld Power Cable (300A), 100 ft.
LNâ„?-9 K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
LNâ„?-10 and LNâ„?-10 K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
LNâ„?-15 and LNâ„?-25 PRO K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
LNâ„?-35 Twist-Mateâ„? Cable Plug for 1/0-2/0, 50-70 mm2 cable
K852-70
Twist-Mateâ„? Cable Plug for 2/0-3/0, 70-95 mm2 cable
K852-95
Twist-Mateâ„? Receptacle for 1/0-2/0, 50-70 mm2 cable
K1759-70
Twist-Mateâ„? Receptacle for 2/0-3/0, 70-95 mm2 cable
K1759-95
K2176-1 Twist-Mateâ„? to Lug Cable Adapter
� Fume Extraction System
Wire Feeder Options
STT®-10, LN�-15 (Control Cable model)
www.lincolnelectric.com/mig-welders
28
� For Heavy Manufacturing and Fabrication
� One Machine For Stick, TIG, Wire Welding and Arc Gouging
� Ruggedly Built For Tough Environments
TIG
MIG
Stick
Arc Gouging
OUTPUT INPUT
MODEL PROCESS FEATURES
Submerged Arc
High Efficiency
7-Yr. Warranty
Technology®
Flux-Cored
Arc Gouge
Waveform
Stackable
on Power
Rectifier
Polarity
Control
Pulsed
Phase
Current Range
Mode
Hertz
Stick
MIG
TIG
Amps (A)
CC
�
Invertec ® V350-PRO Optional
1/3 50/60
DC 5-425 A
CV
CC
� �
Invertec V450-PRO
® 3 50/60
5-570 A Optional
DC
CV
CC
Idealarc DC-400
®
� �
3 50,60
DC 60-500 A
CV
CC
� �
Idealarc DC-600
® 3 50/60
DC 70-580 A
CV
CC
� �
Idealarc DC-655
®
3 50,60
DC 50-815 A
CV
CC
� �
Idealarc DC-1000
® 3 50,60
150-1300 A
DC
CV
CC
�
Idealarc DC-1500
®
DC 3 50,60
200-1500 A
CV
Idealarc AC-1200
®
�
1 50,60
CC AC 200-1500 A
KEY: Excellent Good Optional
www.lincolnelectric.com/multi-process-welders 29
Multi-Process Welders
Processes
Invertec V350-PRO ®
� Stick
� TIG
� MIG
Designed Smart. Built Tough. � Pulsed (Advanced Process
Panel only)
� Flux-Cored
The Invertec® V350-PRO is a versatile, multi-purpose, multi-process power source
� Gouging
that’s lightweight and portable. Available in construction, factory,
advanced process and factory rack models. 1 3 50
CC DC
Output Input 60
CV Hz
PHASE
� All input voltages and frequencies are both single and three Ready-Pak® Package (K2437-1)
phase rated—no phase derating necessary on single phase. Includes
� V350-PRO Factory Model
� 5-425 amp output range for all recommended processes
(K1728-6)
from TIG to arc gouging.
� LF-72 Heavy Duty Wire Feeder
� Input voltage from 208-575V—this one machine is (K2327-3)
capable of running on virtually any input power supply. � Work & Wire Feeder 2/0 Welding
Cable Package, 10 ft. (3.0 m)
� 50 and 60 Hz operation—can be connected � Harris® Flowmeter/Regulator
anywhere in the world. w/Adapter and Hose, 10 ft. (3.0 m)
� Inverter and Wire Feeder Cart
� Touch Start TIG® for contamination-free starts.
� 87% efficiency—low power consumption for Literature
energy savings. E5.91
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Model Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Invertec® V350-PRO/LF-72 K2437-1 Factory 200-208/230/380-415/ 350A/34V/60% 3-ph: 50/42/28-26/23/18 5-425A 55.2 x 28.5 x 55.5 370
Ready-Pak® Pkg. K2438-1 Advanced Process 460/575/3/50/60 1-ph: 94/85/54/42/37 Max OCV: (1403 x 724 x 1410) (168)
Invertec® V350-PRO K1728-5 Construction 208/230/415/ 80V DC 14.8 x 13.3 x 27.9 81
K1728-6 Factory 460/575/1/50/60 (376 x 338 x 709) (36.7)
K1728-7 Advanced Process 300A/32V/100% 3-ph: 41-39/36/23-22/19/16
K1728-13 Factory (Tweco®) 1-ph: 76/69/41/36/31
K1728-8 CE 200-220/380-400/ 350A/34V/60% (3ph) 3ph: 48/28-27/26-24 86.5
415-440/1/3/50/60 320A/33V/60% (1ph) 3ph: 41-37/28-22/22-21 (37.4)
300A/32V/100% (3ph)
275A/31V/100% (1ph)
Processes
Invertec V450-PRO ® � Stick
� TIG
� MIG
Substantial Output. Smart Performance. Rugged Reliability. � Pulsed (Advanced Process
Panel only)
� Flux-Cored
The V450-PRO is targeted for shops commonly welding with .052" or larger diameter
� Gouging
wires that also require plenty of power for arc gouging repair work with a 3/8" carbon.
3 50
CC DC
Output Input 60
CV
� Features full remote and multi-process capability� Hz
PHASE
Stick, Touch Start TIG®, MIG, flux-cored and arc gouging. Ready-Pak Package (K2494-1)
®
Includes
� 5-570 amp output range for all recommended processes.
� V450-PRO
� 88% efficiency with a high 95% power factor. � LF-72 Heavy Duty Bench Model
Wire Feeder (K2327-3)
� Standard Controls include: Selectable Hot Start for
� Magnum® 400 Gun and Cable
stick welding and Variable Arc Control.
Assembly, 15 ft.
� Touch Start TIG® makes it easy to achieve great arc � .035-.045" (0.8-1.1 mm) Drive Rolls
starts with minimal or no tungsten contamination. and Wire Guides
� Work & Wire Feeder 2/0 Welding
� Clever stackable case design allows you to stack up Cable Package, 10 ft. (3.0 m)
to three units to save valuable shop floor space. � Harris® Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
� Supports 24, 42 or 115 volt wire feeders.
� Easy access front panel with 15 amp 115 volt AC auxiliary Literature
power receptacles with circuit breaker protection will E5.94
power your lights, grinders or gun/torch water coolers.
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
47.5 x 24 x 38
Invertec® V450-PRO/LF-72 K2494-1 208/230/460/575/3/50/60 60Hz: 450A/38V/100% 60Hz: 58/53/25/22A 5-570A 405
Ready-Pak® Pkg. (1207 x 610 x 965) (184)
(570A/43V/60%) (82/78/37/31A)
Invertec® V450-PRO/LF-74 K2495-1 50Hz: 400A/36V/100% 50Hz: 49/45/23/18A
Ready-Pak® Pkg. (500A/40V/60%) (67/61/31/25A)
Invertec® K2420-1 26.1 x 19.9 x 32.9 293
V450-PRO (663 x 505 x 835) (133)
Invertec® K2421-1 380/415/3/50/60 400A/36V/100% 36/33A 5-500A 278
V450-PRO (CE) (500A/40V/60%) (48/44A) (126)
www.lincolnelectric.com/multi-process-welders
30
Multi-Process Welders
Processes
Idealarc DC-400 ® � Stick
� TIG
� MIG
DC Multi-Process Welding Power Source � Flux-Cored
� Submerged Arc
� Gouging
This heavy-duty, industrial, three-phase multi-process power source from Lincoln Electric®
scores big in MIG, flux-cored, submerged arc, stick and DC TIG welding. 3
CC DC 50 60
Output Input
CV Hz Hz
PHASE
� Large, conveniently located switch makes it easy
to change between CC (Stick/TIG/arc gouging), CV
Key Options
(MIG/flux-cored) and CV Submerged Arc modes. � K804-1 Multi-Process Switch
� K841 Undercarriage
� Arc force control adjusts short circuit current for a soft
� More options at end of section
arc or a forceful driving arc in the CC (Stick/TIG) mode.
� Arc control adjustment changes pinch effect of Literature
the arc to control spatter, fluidity, and bead shape E5.20
in the MIG/Flux-Cored mode.
� Solid state circuitry provides extra long life for
repetitive welding applications.
� ±10% input line voltage compensation for
maintaining weld consistency.
� Low profile case allows stacking machines
up to three high to conserve floor space.
� Three-year warranty on parts and labor.
� Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc® K1308-11 230/460/3/60 400A/36V/100% 78/39A 60-500A 27.5 x 22.3 x 33.1 473
DC-400 K1308-12 (450A/38V/60%) 12-42V (698 x 566 x 840) (215)
w/Multi-Process Switch (500A/40V/50%)
K1309-20 220/380/440/3/50/60 81/47/40A
K1309-21
w/Multi-Process Switch
K1309-17 230/400/3/50/60 77/45A
Processes
Idealarc DC-600 ® � Stick
� TIG
� MIG
Rugged Multi-Process Power for Industrial Manufacturing � Flux-Cored
� Submerged Arc
� Gouging
Rugged construction, simple controls and plenty of amperage for heavy duty applications
on thick steel or other materials make this welder a sound investment. 3
CC DC 60
Output Input
CV Hz
PHASE
� 115V, 15 amps, duplex auxiliary power receptacle Key Options
(60Hz models) makes it easy to power lights, grinders � K804-1 Multi-Process Switch
and other shop tools at your work station. � K1611-1 Paralleling Kit
� K1897-1 Paralleling Kit
� Full range output voltage control for easy
� K842 Undercarriage
operation and precise control. � More options at end of section
� Standard analog ammeter and voltmeter.
Literature
� Mode switch for selecting desired output E5.40
characteristics.
� Windings and rectifiers protected against
moisture and corrosive environments.
� Flat-top case with a small footprint can be
placed under a workbench or stacked up
to 3 high on top of each other.
� Three-year warranty on parts and labor.
� Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc® DC-600 K1288-18 230/460/3/60 600A/44V/100% 108/54A CV: 70-850A, 13-44V 30.7 x 22.2 x 38 522
w/Multi-Process Switch 680A/44V/60% CC: 90-850A, 24-42V (781 x 565 x 965) (237)
Idealarc® DC-600 K1288-17
K1288-22 230/460/575/3/60 108/54/43.2A
NOTE: 50 Hertz models available.
www.lincolnelectric.com/multi-process-welders 31
Multi-Process Welders
Processes
Idealarc DC-655 ® � Stick
� TIG
� MIG
Energy Efficient Multi-Process Welder � Flux-Cored
� Submerged Arc
� Gouging
This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication
because of its excellent arc performance and many energy saving features. 3
CC DC 60 50
Output Input
CV Hz Hz
PHASE
� CC Arc Force Control Knob with built-in “Hot Start�. Key Options
� K1482-1 Digital Meter Kit
� “Idle Shut Down mode� automatically shuts machine off
� K1528-1 Dual Process Switch
when not in use to minimize power consumption.
� K1611-1 Paralleling Kit
� Fan-As-Needed™�solid state thermally controlled cooling � K842 Undercarriage
fan operates only when required. Minimizes power � More options at end of section
consumption, operating noise and dust intake.
Literature
� Separate output studs let you choose low or high inductance. E5.46
� Panel switches are behind front latched panel, for remote
or machine panel output control, and output “on� or remote
“on� selection, and CC, CV Subarc or CV MIG mode selection.
� Low profile case allows stacking machines up to three high
to conserve floor space.
� Electronic and thermal protection from current overload
and excessive temperatures.
� Three-year warranty on parts and labor.
� Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc® K1609-2 230/460/575/3/60 650A/44V/100% 122/61/49A 13-44V 27.5 x 22.2 x 38 720
DC-655 K1610-1 230/400/3/50/60 (815A/44V/60%) 122/70A 50-815A Max. (699 x 564 x 965) (327)
OCV: 46V (CV)
68V (CC)
Processes
Idealarc DC-1000 ® � MIG
� Flux-Cored
� Submerged Arc
Multi-Process Welder � Gouging
3
CC DC 60 50
Designed for semiautomatic and automatic welding, the precise control of the DC-1000 delivers Output Input
CV Hz Hz
PHASE
superior high amperage MIG, flux-cored, submerged arc welding and air carbon arc gouging
Key Options
with up to 5/8" (15.9 mm) diameter carbons. � K1897-1 Paralleling Kit
� K857 Remote Output Control
� 500 amp output connections provide enhanced arc characteristics � K843 Amptrol® Adapter Kit
for low amperage submerged arc and MIG welding procedures. � K1798 Terminal Strip Adapter
Cable
� Single range control for precise output control and easy operation.
� More options at end of section
� Terminal strip and output studs for remote connections and cable.
Literature
� Low profile case allows installation of the DC-1000 under a work-
E5.50
bench and for stacking up to 2 machines to conserve floor space.
� Removable side panels for easy access to internal parts.
� Line voltage compensation maintains weld consistency, even with
line voltage changes of ±10%.
� Electronic and thermostatic protection from current overload and
excessive temperatures.
� Internal components, including windings, rectifiers and circuit
boards, are coated to protect against the effects of moisture and
corrosion.
� Recessed front panel protects operating controls.
� Three-year warranty on parts and labor.
� Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc® K1386-3 230/460/3/60 100A/44V/100% 193/96.5A 16-46V 30.7 x 22.5 x 39 821
DC-1000 K1387-3 220/380/440/3/50/60 193/112/96.5A 150-1300A (781 x 572 x 991) (372)
(CE Model)
K1387-6 415/3/50/60 102A
www.lincolnelectric.com/multi-process-welders
32
Multi-Process Welders
Processes
Idealarc DC-1500 ® � Flux-Cored
� Submerged Arc
Multi-Process DC Arc Welding Power Source 3
CC DC 60 50
Output Input
CV Hz Hz
PHASE
Key Options
The precise output of the DC-1500 enhances productivity and quality control when used
� K1900-1 Paralleling Kit
with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors. � K857 Remote Output Control,
25 ft. (7.6 m)
� Full range output voltage control for easy operation and � K857-1 Remote Output Control,
precise output control. 100 ft. (30.5 m)
� K843 Amptrol® Adapter Kit
� Mode switch used to select the desired output characteristics
� More options at end of section
for the process being used.
� Line voltage compensation for maintaining weld consistency, Literature
E5.60
even with line voltage changes of ±10%.
� Fan cooled with electronic and thermostatic protection from
current overload and excessive temperatures.
� Function lights built into the printed circuit boards
speed diagnostics.
� Windings and rectifiers protected against moisture and
corrosive environments.
� Removable side panels for easy access to internal parts.
� Recessed front panel protects operating controls.
� Terminal strip and output studs for remote connections
and cable.
� Three-year warranty on parts and labor.
� Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc® K1275 460/3/60 1500A/44V/100% 184A 20-60V 57.2 x 22.3 x 38 1420
DC-1500 K1383-4 380/440/3/50/60 1500A/60V/100% 216A/187A 200-1500A (1453 x 566 x 965) (644)
Processes
Idealarc AC-1200 ® � Submerged Arc
1
CC AC 60 50
Output Input
Automatic Submerged Arc Welding Power Source Hz Hz
PHASE
Key Options
The AC-1200 is the industry’s leading power source for submerged � Fume Extraction System
� More options at end of section
arc welding specifically designed for operation with Lincoln’s®
NA-4 automatic wire feeder. It is a power source that you can Literature
count on day-in and day-out to provide proven performance. E5.70
� Scott® connection taps standard for two AC welding heads
operated in tandem.
� Rheostat adjusts the output settings while welding or at idle.
� Three output studs with overlapping ranges.
� ±10% input line voltage compensation for maintaining weld
consistency.
� Thermostatic protection from current overload and excessive
temperatures.
� Terminal strip for remote control and wire connections and
output studs for welding cables.
� Removable side panels for easy access to internal parts.
� Windings and rectifiers protected against moisture and
corrosive environments.
� Three-year warranty on parts and labor.
� Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc® K1276 460/1/60 1200A/44V/100% 182A 60Hz: 57.2 x 22 x 38 1570
AC-1200 K1382 440/1/50/60 190A 200-1500A (1453 x 560 x 970) (712)
K1382-5 380/1/50/60 220A 50Hz:
K1382-6 415/1/50/60 201A 240-1500A
www.lincolnelectric.com/multi-process-welders 33
Multi-Process Welders
Multi-Process: Conventional Welders Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Invertec® V350-PRO Invertec® V450-PRO, con’t.
General Options TIG Options
K1763-1 Advanced Process Panel K1783-7 PTA-26V TIG Torch (12.5 ft., 2 pc)
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
K1803-1 Work and Wire Feeder 2/0 Weld Cable Package K1782-7 PTA-17V TIG Torch (12.5 ft., 2 pc)
Twist-Mateâ„? Cable Plug for 1/0-2/0, 50-70 mm2 cable
K852-70 K1782-9 PTA-17V TIG Torch (25 ft., 2 pc)
Twist-Mateâ„? Cable Plug for 2/0-3/0, 70-95 mm2 cable
K852-95 K930-2 TIG Module
Twist-Mateâ„? Receptacle for 1/0-2/0, 50-70 mm2 cable
K1759-70 K939-1 Docking Kit
Twist-Mateâ„? Receptacle for 2/0-3/0, 70-95 mm2 cable
K1759-95 K936-1 Control Cable (9-pin to 14-pin)
K2176-1 Twist-Mate� to Lug Cable Adapter K963-3 Hand Amptrol® (Rotary Track Style)
K1764-1 Inverter and Wire Feeder Cart K870 Foot Amptrol®
K1702-1 Dual Cylinder Mounting Kit K814 Arc Startâ„? Switch
K1838-1 Undercarriage � Valet Style Wire Feeder Options
K867 Universal Adapter Plug LF-72 and LF-74
� Fume Extraction System LN�-8
Stick Options LNâ„?-10 and DH-10
K704 Accessory Kit, 400 Amp LNâ„?-15 and LNâ„?-25 PRO
K857 Remote Output Control, 25 ft. (7.6m)
K857-1 Remote Output Control, 100 ft. (30m)
Idealarc® DC-400
K864 Remote Control Cable Adapter
General Options
TIG Options
K804-1 Multi-Process Switch
K930-2 TIG Module
K841 Undercarriage � Hand moving
K936-1 Control Cable (9-pin to 14-pin)
K2149-1 Work Lead Package
K936-4 Control Cable (9-pin to 115V plug)
� Fume Extraction System
K963-3 Hand Amptrol® (Rotary Track Style)
Stick Options
K870 Foot Amptrol®
K704 Accessory Kit, 400 Amp
K814 Arc Startâ„? Switch
K857 Remote Output Control, 25 ft. (7.6m)
K1762-2 Invertec® TIG Solenoid Kit
K857-1 Remote Output Control, 100 ft. (30m)
K1622-1 Twist-Mateâ„? Torch Adapter, PTA-9, -17
K864 Remote Control Cable Adapter
K1622-3 Twist-Mateâ„? Torch Adapter, PTA-26
TIG Options
K1622-4 Twist-Mateâ„? Torch Adapter, Water-Cooled
K960-1 Twist-Mateâ„? Torch Adapter (with separate gas) K930-2 TIG Module
K2265-1 TIG-Mateâ„? 17V TIG Torch Starter Kit (air-cooled) K936-1 Control Cable (9-pin to 14-pin)
K2266-1 TIG-Mate� 17 TIG Torch Starter Kit (air-cooled) K1798 Adapter Cable �
K2267-1 TIG-Mateâ„? 20 TIG Torch Starter Kit (water-cooled) Male 14-pin Control Cable to Terminal Strip
K937-45 Control Cable Extension, 45 ft.
Wire Feeder Options
K939-1 Docking Kit
LF-72 and LF-74
K963-3 Hand Amptrol® (Rotary Track Style)
LNâ„?-10 and DH-10
K870 Foot Amptrol®
LNâ„?-15 and LNâ„?-25 PRO
K864 Remote Control Cable Adapter
K843 Amptrol® Adapter Kit
Invertec® V450-PRO
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
General Options
Wire Feeder Options
K1763-1 Advanced Process Panel
LF-72 and LF-74
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
LNâ„?-8
K1813-1 Cool-Arc 40 Water Cooler 115/1/50/60
LNâ„?-9
K1570-1 Dual Cylinder Platform Undercarriage
LNâ„?-10 and DH-10
K2149-1 Work Lead Package
LNâ„?-15 and LNâ„?-25 PRO
� Fume Extraction System
LNâ„?-23P
Stick Options LNâ„?-35
K704 Accessory Kit, 400 Amp LT-7
K857 Remote Output Control, 25 ft. (7.6 m)
K857-1 Remote Output Control, 100 ft. (30 m)
www.lincolnelectric.com/multi-process-welders
34
Multi-Process Welders
Multi-Process: Conventional Welders
Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
Idealarc® DC-600 Idealarc® DC-655, con’t.
General Options TIG Options
K804-1 Multi-Process Switch K930-2 TIG Module
K842 Undercarriage � Hand moving K936-1 Control Cable (9-pin to 14-pin)
K1737-1 All-Terrain Undercarriage K1798 Adapter Cable � Male 14-pin Control Cable to Terminal Strip
K1611-1 Paralleling Kit K937-45 Control Cable Extension, 45 ft.
K1897-1 Paralleling Kit K939-1 Docking Kit
� Fume Extraction System K963-3 Hand Amptrol® (Rotary Track Style)
K870 Foot Amptrol®
Stick Options
K864 Remote Control Cable Adapter
K704 Accessory Kit, 400 Amp
K843 Amptrol® Adapter Kit
K857 Remote Output Control, 25 ft. (7.6 m)
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
K857-1 Remote Output Control, 100 ft. (30 m)
Wire Feeder Options
K864 Remote Control Cable Adapter
LF-72 and LF-74
TIG Options
LNâ„?-8
K930-2 TIG Module
LNâ„?-9
K936-1 Control Cable (9-pin to 14-pin)
LNâ„?-10 and DH-10
K1798 Adapter Cable � Male 14-pin Control Cable to Terminal Strip
LNâ„?-15 and LNâ„?-25 PRO
K937-45 Control Cable Extension, 45 ft.
LNâ„?-23P
K939-1 Docking Kit
LNâ„?-35
K963-3 Hand Amptrol® (Rotary Track Style)
NA-3 and NA-5
K870 Foot Amptrol®
LT-7
K843 Amptrol® Adapter Kit
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
Idealarc® DC-1000
Wire Feeder Options
LF-72 and LF-74 General Options
LNâ„?-8 K1897-1 Paralleling Kit
LNâ„?-9 K1520-1 42 Volt Transformer Kit
LNâ„?-10 and DH-10 K857 Remote Output Control, 25 ft. (7.6 m)
LNâ„?-15 and LNâ„?-25 PRO K857-1 Remote Output Control, 100 ft. (30 m)
LN�-23P K843 Amptrol® Adapter Kit
LN�-35 K1798 Adapter Cable �
NA-3 and NA-5 Male 14-pin Control Cable to Terminal Strip
LT-7 K1770-1 Factory Undercarriage
� Fume Extraction System
Wire Feeder Options
Idealarc® DC-655
LNâ„?-9
General Options
NA-3, NA-5 and LT-7
K1482-1 Digital Meter Kit
K1486-1 Air Filter Kit
K1528-1 Dual Process Switch Idealarc® DC-1500
K1611-1 Paralleling Kit General Options
K842 Undercarriage � Hand moving K1900-1 Paralleling Kit
K1737-1 All-Terrain Undercarriage K857 Remote Output Control, 25 ft. (7.6 m)
� Fume Extraction System K857-1 Remote Output Control, 100 ft. (30 m)
Stick Options K843 Amptrol® Adapter Kit
K704 Accessory Kit, 400 Amp � Fume Extraction System
K857 Remote Output Control, 25 ft. (7.6 m) Wire Feeder Options
K857-1 Remote Output Control, 100 ft. (30 m) NA-3, NA-5 and LT-7
K864 Remote Control Cable Adapter
Idealarc® AC-1200
General Options
� Fume Extraction System
Wire Feeder Options
NA-4
www.lincolnelectric.com/multi-process-welders 35
FEATURES
MODEL OUTPUT PROCESS INPUT
Communication
Submerged Arc
Technology®
Flux-Cored
Arc Gouge
Waveform
Reliability
Inverter
Polarity
Control
Pulsed
Digital
Phase
Current Range
Mode
Hertz
Stick
MIG
TIG
Amps (A)
CC
� � �
Power Wave ® 355M 1,3 50,60
DC 5-425 A
CV
CC
Power Wave ® 455M � � �
3 50,60
5-570 A
DC
CV
Power Wave 455M/STT
® ®
� � �
3 50,60
� 5-570
STT ®
CC
Power Wave AC/DC 1000 � � �
® � 3 50,60
AC 100-1000 A
CV
KEY: Excellent Good Optional
www.lincolnelectric.com/multi-process-welders
36
Advanced Process Welders
Processes
Power Wave 355M ® � Stick � Pulsed
� TIG � Flux-Cored
� MIG � Gouging
Superior Arc Performance. Revolutionary Communication. � Pulsed
1 3 50
CC DC
Output Input
The Power Wave® 355M features some of Lincoln’s® best performance technologies and 60
CV Hz
PHASE
processes all rolled into one highly efficient inverter power source designed for high-end Ready-Pak Package for Steel
®
semiautomatic welding. (K2372-1) Includes
� Power Wave® 355M (K2368-1)
� Lincoln’s® Waveform Control Technology® gives you � Power Feed� 10M Bench Model
the ability to select the right waveform for each (K2230-1)
� .035" (0.9 mm) and .045" (1.1 mm)
application—that means the arc has been optimized
Drive Roll & Spilt Wire Guide Kit
for each wire type and size for exceptionally smooth
� Magnum® 400 Gun Pkg., 15 ft. (4.5 m)
arc performance.
� Work & Wire Feeder Power Cable
� Utilizes ArcLink®—the leading digital communica- Package
tion protocol for welding, making it the best choice � Harris® Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
for seamless, time critical integration with the power
� Inverter and Wire Feeder Cart
source.
� 10 ft. (3.0 m) Power Input Cord
� Push-pull capability for ultimate aluminum welding
with the Power Feedâ„? 10M wire feeder. Key Options
� K586-1 Deluxe Adjustable Gas
� Pulse-On-Pulse® welding mode improves cleaning
Regulator and Hose Kit
action when welding aluminum and delivers a TIG-
� K1764-1 Inverter and Wire Feeder
like bead appearance. Cart
� K1803-1 Work and Feeder Cables
� Power Mode® maintains a stable, smooth arc for
Package
short arc welding on thin materials.
� K2436-1 Ethernet/DeviceNet™�
� State-of-the-art inverter technology provides high Communication Interface
power efficiency, excellent welding performance � More options at end of section
and a lightweight, compact design.
Wire Feeders
� Rigorous environmental, mechanical and weld
Power Feedâ„? 10M, Power Feedâ„? 25M
testing ensures ruggedness and reliability.
Literature
� Three-year warranty on parts and labor.
E5.146
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave® 355M/ K2372-1 3 ph: 200/208-230/380-400/ 350A/34V/60% 3 ph: 50/50-42/28-27/26-23/18A 5-425A � 250
Power Feed� 10M (for steel) 415-460/575/3/50/60 (300A/32V/100%) 1 ph: 94-85/64-42/37A � (113)
Ready-Pak® Pkg. K2373-1 1 ph: 208-230/415-460/575/ 350A/34V/60% � 250
(for aluminum) 1/50/60 (300A/32V/100%) � (113)
Power Wave® 355M K2368-1 14.8 x 13.3 x 27.9 81.5
(376 x 338 x 709) (37)
PROCESS
WAVEFORM CONTROL TECHNOLOGY ®
®
RapidArc � High Speed GMAW Welding
� Faster Travel Speeds
� Lower Spatter
� Lower Heat Input
� Excellent Bead Profile
� Excellent Arc Stability
Traditional Pulse Welding
RapidArc® Pulse Welding
The future of we lding is he r e. ®
See Publication NX-2.80 for more information.
www.lincolnelectric.com/multi-process-welders 37
Advanced Process Welders
Processes
Power Wave 455M & ® � Stick
� TIG
� MIG
®
Power Wave 455M/STT ® � Pulsed
� STT® (455M/STT® only)
� Flux-Cored
Superior Arc Performance. Revolutionary Communication. � Gouging
3 50
CC DC
Output Input 60
CV
The Power Wave® 455M and 455M/STT® are designed to be part of a modular, Hz
PHASE
multi-process welding system in which power sources can be added or Ready-Pak Package (K2375-1)
®
Includes
removed and still communicate with other industrial machines to create
� Power Wave® 455M (K2202-1)
a highly integrated and flexible welding cell. � Power Feed� 10M Bench Model
(K2230-1)
� Lincoln’s® Waveform Control Technology® gives you the � .040-.045" (1.0-1.1 mm) Drive Roll
ability to select the right waveform for each application, & Guide Tube Kit
enabling patented processes like Pulse-On-Pulse® and � Magnum® 400 Gun Pkg., 15 ft.
Power Mode®. (4.6 m)
� Work Lead Package
� Choose from over 60 standard welding waveform
� Harris® Flowmeter/Regulator
programs that offer a broad range of electrode size, w/Adapter and Hose, 10 ft. (3.0 m)
type and shielding gas combinations to give you optimal
appearance, penetration, beadshape and travel speed Key Options
for each application. � K2149-1 Work Lead Package
� K2207-2 Ethernet/DeviceNet
� Optional communication modules provide networking
Interface Module
and process monitoring capabilities via DeviceNetâ„?
� K1570-1 Dual Cylinder Platform
or Ethernet. Undercarriage
� K1813-1 Cool-Arc� 40 115/1/50/60
� Push-Pull capability delivers ultimate aluminum
welding with the Power Feedâ„? 10M wire feeder.
Wire Feeders
� Utilizes ArcLink®—the leading digital communication Power Feed� 10M, Power Feed� 25M
protocol for welding, making it the best choice for seam-
less, time critical integration with the power source. Literature
E5.161
� Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave® 455M K2202-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286
450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)
Power Wave 455M/
®
K2375-1 (570A/43V60%) (82/78/37/31A) 477
Power Feedâ„? 10M (216)
Ready-Pak® 50Hz: 50Hz:
Power Wave® 455M/STT® K2203-1 400A/36V/100% 49/45/23/18A 293
(500A/40V/60%) (67/61/31/25A) (133)
Power Wave® 455M CE K2202-2 380/415/3/50/60 280
(127)
Power Wave ®
K2203-2 340
455M/STT® CE (154)
PROCESS
WAVEFORM CONTROL TECHNOLOGY ®
Power Mode
®
� Provides stable arc welding
on thin materials.
� Makes aluminum welding
more forgiving.
Power Mode® produces quality edge and joint welds on a variety of materials
including aluminum and stainless steel.
The future of we lding is he r e. ®
See Publication NX-2.60 for more information.
www.lincolnelectric.com/multi-process-welders
38
Advanced Process Welders
Processes
â„?
Power Wave AC/DC 1000 ® � Submerged Arc
3 50
AC
CC
Output Input 60
CV
Increase Productivity, Quality and Flexibility DC Hz
PHASE
Key Options
� K2362-1 Power Feed� 10A
The Power Wave® AC/DC 1000� is the first power
� K2282-1 System Interface
source to introduce Waveform Control Technology® � K1543-8 ArcLink®/Linc-Net
to submerged arc welding. An operator can increase Control Cable, 8 ft
weld speeds, yield higher quality welds and improve � K1785-12 Control Cable (Heavy
Duty), 12 ft.
efficiencies in a single or multi-arc environment.
� More options at end of section
� Eliminate downtime with easy polarity switching�
Wire Feeders
no hardware reconfiguration required.
Power Feedâ„? 10SF,
� Stable and independent arc controls for multiple arc Power Feed� 10S,
Power Feedâ„? 10SM
applications.
� Improved efficiency and reliability with cooler operation Literature
through patented Coaxial Transformer Technology®. E10.96
� 95% power factor correction enables connection of
more machines on the same plant infrastructure for
lower installation costs compared to other machines.
� Remote process monitoring and control through
ArcLink®, Ethernet, and DeviceNet� communication.
� Consistent operation over ± 10% input voltage variation
through built-in line voltage compensation and reliable
input voltage connection.
� Three-year warranty on parts and labor.
Product Product Rated Output Input Current @ HxWxD Net Weight
Name Number Input Power Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
K2344-2(1)
Power Wave® 380/400/460/500/ 1000A/44V/100% 82/79/69/62/55A 100-1000A 43.5 x 19.2 x 33 650
AC/DC 1000 575/3/50/60 (1105 x 488 x 838) (295)
(1)
External filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.
� New Product Software Releases
� System Upgrades
� Weld Sets
� Personal Computer &
Diagnostic Tools
www.lincolnelectric.com/multi-process-welders 39
Advanced Process Welders
www.lincolnelectric.com/multi-process-welders
40
Advanced Process Welders
Multi-Process: Advanced Welders Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Power Wave® AC/DC 1000 �, con’t.
Power Wave® 355M
K1785-12 Control Cable (Heavy Duty), 12 ft.
General Options
K1785-16 Control Cable (Heavy Duty), 16 ft.
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
K1785-25 Control Cable (Heavy Duty), 25 ft.
K1764-1 Inverter and Wire Feeder Cart
K1785-50 Control Cable, 14-pin, 50 ft.
K1702-1 Dual Cylinder Mounting Kit
K1785-100 Control Cable, 14-pin, 100 ft.
K1838-1 Undercarriage � Valet Style
K2444-2 CE Filter
K852-70 Twist-Mateâ„? Cable Plug for 1/0-2/0, 50-70 mm cable
K2626-1 Remote Feed Head Kit
K852-95 Twist-Mateâ„? Cable Plug for 2/0-3/0, 70-95 mm cable
� Fume Extraction System
K1759-70 Twist-Mateâ„? Receptacle for 1/0-2/0, 50-70 mm cable
Wire Feeder Options
K1759-95 Twist-Mateâ„? Receptacle for 2/0-3/0, 70-95 mm cable
K2176-1 Twist-Mateâ„? to Lug Cable Adapter K2362-1 Power Feedâ„? 10A Controller
K940-25 Sense Lead Kit, 25 ft. K2370-1 Power Feedâ„? 10S Head
K940-75 Sense Lead Kit, 75 ft. K2312-1 Power Feedâ„? 10SF Head
K1811-50 Heavy Duty Process Sense Lead, 50 ft. Options for Wire Feeders
K1811-75 Heavy Duty Process Sense Lead, 75 ft. K2163-35 Weld Power Cable � Lug to Lug (4/0), 35 ft.
K1811-100 Heavy Duty Process Sense Lead, 100 ft. K2163-60 Weld Power Cable � Lug to Lug (4/0), 60 ft.
K1803-1 Work and Wire Feeder 2/0 Weld Cable Package K1842-110 Weld Power Cable �
K2436-1 Ethernet/DeviceNetâ„? Communication Interface Lug to Lug (4/0, 600A, 60%), 110 ft.
� Fume Extraction System K1842-10 Weld Power Cable � Lug to Lug (3/0, 600A, 60%), 10 ft.
Stick Options K1842-35 Weld Power Cable � Lug to Lug (3/0, 600A, 60%), 35 ft.
K704 Accessory Kit, 400 Amp K1842-60 Weld Power Cable � Lug to Lug (3/0, 600A, 60%), 60 ft.
K2176-1 Twist-Mateâ„? to Lug Cable Adapter K2311-1 Power Feedâ„? 10SM Motor Conversion Kit
K387 Tandem Arc Framework Assembly
TIG Options
K390 Tandem Arc Wire Reels and Mountings
K2265-1 TIG-Mateâ„? 17V TIG Torch Starter Kit (air-cooled)
K389 Flux Hopper Assembly
Wire Feeder Options
K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire
Power Feedâ„? 10M, Power Feedâ„? 25M
K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire
K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire
Power Wave® 455M & 455M/STT® K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire
K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire
General Options
K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire
K2206-1 DeviceNetâ„? Interface Module
K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire
K2207-2 Ethernet/DeviceNetâ„? Interface Module
K148A Positive Contact Nozzle Assembly for
K1570-1 Dual Cylinder Platform Undercarriage
3/32-1/8" (2.4 3.2 mm) Wire
K1813-1 Cool-Arcâ„? 40 Water Cooler 115/1/50/60
K148B Positive Contact Nozzle Assembly for
K2149-1 Work Lead Package
5/32-3/16" (4.0-4.8 mm) Wire
K1811-50 Heavy Duty Process Sense Lead, 50 ft.
K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire
K1811-75 Heavy Duty Process Sense Lead, 75 ft.
K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire
K1811-100 Heavy Duty Process Sense Lead, 100 ft.
K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire
� Fume Extraction System
K386 Narrow Gap Deep Groove Nozzle
Stick Options
K285 Concentric Flux Cone Assembly
K704 Accessory Kit, 400 Amp
K225 Submerged Arc Twinarc® Nozzle for
TIG Options
5/64", 3/32" and 1/8" Wire
K1782-7 PTA-17V TIG Torch (12.5 ft., 2 pc)
K129-1/16 Tiny Twinarc® Assembly for 1/16" (1.6 mm) Wire
K1783-7 PTA-26V TIG Torch (12.5 ft., 2 pc)
K129-5/64 Tiny Twinarc® Assembly for 5/64" (2.0 mm) Wire
Wire Feeder Options K129-3/32 Tiny Twinarc® Assembly for 3/32" (2.4 mm) Wire
Power Feed� 10M K281 Tiny Twinarc® Solid Wire Straightener
Power Feedâ„? 25M K325HCS TC-3 High Capacity Travel Carriage,
Power Feedâ„? 10R Multiple Heads & Controls, 5-75 ipm.
K325HCF TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 15-270 ipm.
Power Wave® AC/DC 1000�
K299 Wire Reel Assembly for 50-60 lb. Coils
General Options
(without high frequency insulation)
K2282-1 System Interface Used for Multiple Arcs
K162-1 Spindle Kit, 2 Inch Hub
K1795-10 Control Cable, 10 ft.
K29 Vertical Lift Adjuster, 4"
K1795-25 Control Cable, 25 ft.
K96 Horizontal Adjuster, 2"
K1795-50 Control Cable, 50 ft.
K278-1 Spreadarc Oscillatorâ„?
K1795-100 Control Cable, 100 ft.
K310 Flux Screen with Air-Driven Vibrator
K1543-8 ArcLink®/Linc-Net� Control Cable, 8 ft.
K58 Magnetic Flux Screen Separator
K1543-16 ArcLink®/Linc-Net� Control Cable, 16 ft.
K2462-1 Power Feedâ„? 10A Mounting Bracket
K1543-25 ArcLink®/Linc-Net� Control Cable, 25 ft.
K1543-50 ArcLink®/Linc-Net� Control Cable, 50 ft.
K1543-100 ArcLink®/Linc-Net� Control Cable, 100 ft.
K2683-25 Heavy Duty ArkLink® Control/Cable, 25 ft.
K2683-50 Heavy Duty ArkLink® Control/Cable, 50 ft.
K2683-100 Heavy Duty ArkLink® Control/Cable, 100 ft.
www.lincolnelectric.com/multi-process-welders 41
� Great For Field or Shop
Applications
� Multiple Arcs
� Simultaneous Welding With
A Number Of Operators
FEATURES
OUTPUT INPUT
MODEL PROCESS
One Disconnect
DC+ Welding
Touch-Start
Flux-Cored
Arc Gouge
Polarity
Switch
Phase
Current Range
Mode
Hertz
Stick
TIG®
Only
MIG
TIG
Amps (A)
CC DC+
�
Multi-Weld � 350 � �
30-350 A
CV only
Inverter Racks:
� �
Invertec® V275-S 1/3 50,60
DC 5-275 A
CC
CC
� �
Invertec V350-PRO
® 1/3 50,60
DC 5-425 A
CV
KEY: Excellent Good Optional
www.lincolnelectric.com/racks
42
Multi-Operator
Processes (DC+ only)
â„?
Multi-Weld 350 � Stick
� MIG
� Flux-Cored
Connect Several DC+ Welders to One Power Supply � Gouging
80
CC DC
Output Input
The Multi-Weldâ„? 350 system offers a cleaner, safer job site, and allows operators to have high VDC
CV
performance welding control right where they need it—at the arc. Key Options
� K1736-1 Distribution Box
� Independent arcs. Starting or stopping one Multi-Weld� doesn’t affect the welding of the others.
� K852-70 Twist-Mate� Welding
� The Multi-Weld� 350 is capable of continuous operation at 350 amps Cable Connectors
in 122°F (50°C) air temperature. � K1759-70 Twist-Mate� Female
Plug
� No control cables are needed. Single weld cable output from the � K857 Remote Output Control
power source to one or several Multi-Weld� 350s. � More options at end of section
� Controls are located close to the operator for quick access.
Power Sources
� High efficiency design uses less than half the power of Idealarc® DC-1500, SAE-400
other grid systems. (Perkins®), Idealarc® DC-1000,
DC-655, Vantage® 500
� Lincoln® Chopper Technology® for quality welds with
instant control of the arc for superior welding results.
Wire Feeders
� Constant voltage (CV) for MIG or flux-cored LN�-15 Across-The-Arc ,
wire welding. LNâ„?-25 PRO
� Constant current (CC) for stick welding or Literature
arc gouging. E5.302
� Additional stick welding controls include
hot start, arc force, and electrode type
selection (E7018 and E6010).
� Three-year warranty on parts and labor.
Product Product Rated Output Input Current @ HxWxD Net Weight
Name Number Input Volts Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Multi-Weldâ„? K1735-1 80V DC 350A/34V/100% 165A 15-40 Volts 11.6 x 10 x 21.5 59
350 (DC+ only output) 30-350 Amps (295 x 254 x 546) (27)
Max. OCV: 76V
Inverter Racks
Processes
Invertec® V350-PRO
� Stick
Featuring Invertec ® V350-PRO or V275-S Power Sources � TIG
� MIG
with Tweco ® Output Connectors � Flux-Cored
� Gouging
Ideal for grouping several inverter power sources in
a portable industrial-grade package. These inverter 3 50
CC DC
Output Input 60
CV Hz
racks are constructed of heavy gauge square tubular
PHASE
steel to ensure long life, yet maintain an extremely
Invertec® V275-S
compact size.
� Stick
� TIG
� One easy connection allows power sources to be
� Gouging
connected with one easy primary drop.
� The power sources are factory installed in the rack 3
CC DC 50 60
Output Input Hz Hz
PHASE
and wired to the main power distribution panel.
� Entire system meets National Electrical Code (NEC).
Literature
� 200 amp, 600 volt, 3 phase main disconnect switch. E5.92
� Individual fuses provide overcurrent protection for
each power source.
� Standard length input cord insures the power sources Shown:
can be placed in any position on the rack. K2667-2 V350-PRO Tweco® 6-Pack Rack
� Three-year warranty on parts and labor.
Product Product Rated Output Rated Input Current HxWxD Net Weight
Rack Input Power(1) Current/Voltage/Duty Cycle(2)
Name Number @ Rated Output Output Range in. (mm) lbs.(kg)
4-Pack Rack K2667-1 208/230/380-415/460/575/3/50/60 350A/34V/60% 200/230/380-415/ 5-425A 60.0 x 44.5 x 33.5 796
V350-PRO 460/575/3/50/60 (1524 x 1130 x 851) (361)
6-Pack Rack K2667-2 60.0 x 59.0 x 33.5 1039
V350-PRO (1524 x 1499 x 851) (471)
4-Pack Rack K2666-1 208/230/460/575/3/60 275A/31V/35% 96/89/46/39A 5-275A 60.0 x 38.0 x 33.5 483
V275-S 220/380/400/415/440/3/50 250A/30V/35% 89/53/53/50/46A (1524 x 965 x 851) (219)
8-Pack Rack K2666-2 208/230/460/575/3/60 275A/31V/35% 161/149/77/65A 60.0 x 59.0 x 33.5 986
V275-S 220/380/400/415/440/3/50 250A/30V/35% 149/89/89/83/77A (1524 x 1499 x 851) (447)
(1) (2)
Fused for 460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed. Based on a 10 minute period. Output is for each individual machine.
www.lincolnelectric.com/racks 43
Multi-Operator
Multi-Operator Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Multi-Weldâ„? 350 Inverter Racks
General Options Power Source Options
K1736-1 Distribution Box K2269-3 Invertec® V275-S
Twist-Mateâ„? Cable Plug for 1/0-2/0, 50-70 mm2 cable
K852-70 K1728-13 Invertec® V350-PRO
Twist-Mateâ„? Cable Plug for 2/0-3/0, 70-95 mm2 cable
K852-95 General Options
Twist-Mateâ„? Receptacle for 1/0-2/0, 50-70 mm2 cable
K1759-70 K2665-1 Caster Kit
Twist-Mateâ„? Receptacle for 2/0-3/0, 70-95 mm2 cable
K1759-95
K857 Remote Output Control, 25 ft. (7.6 m)
K857-1 Remote Output Control, 100 ft. (30 m)
K1838-1 Undercarriage � Valet Style
� Fume Extraction System
Power Source Options
DC-655, DC-1000 & DC-1500
SAE-400, Vantage® 500
Wire Feeder Options
K2613-1 LNâ„?-25 PRO Wire Feeder
K1870-1 LNâ„?-15 Wire Feeder Across-the-Arc Model
Inverter racks and the Multi-Weld â„? 350 are an excellent choice for construction sites.
www.lincolnelectric.com/racks
44
� Your Choice For Farm, Contractors, and Maintenance
� Outstanding Arc For Stick, TIG, Wire Welding
� Plenty Of AC Generator Power
� Rugged Reliability
MODEL OUTPUT PROCESS FEATURES
Chopper Technology®
DC TIG Scratch Start
DC TIG Touch-Start ®
Downhill Pipe Mode
Reactor Technology
Electric Fuel Gauge
Arc Force Control
Remote Capable
Enclosed Case
Digital Meters
AC Generator
Tube Frame
Power (Watts)
Flux-Cored
Arc Gouge
Hot Start
in. (mm)
(C)=Continuous
Polarity
AC TIG
Current Range
Mode
(P)=Peak
Stick
Pipe
MIG
(Amps) (S)=Surge
� �
Power Arc ® 5500 5,500(S)/4,000(C)
CC AC 70-125 AC
CC DC 50-125 DC
Weldanpower ® 125 � �
5,500(S)/4,250(C)
Ranger ® 10,000 Plus 10,500(P)/9,000(C)
50-210 DC 5/32
CC/CV AC/DC �
[Honda®: (4.0)
and Ranger ® 10,000 50-225 AC 10,000(P)/9,000(C)]
50-250 DC 3/16
â€? •â?˘â??
Ranger ® 250 GXT CC/CV AC/DC 11,000(P)/10,000(C) (4.8)
50-250 AC
Gasoline
3-Phase:
50-210 DC 11,500(P)/10,500(C) 5/32
CC/CV AC/DC
Ranger ® 3 Phase �
1-Phase: (4.0)
50-225 AC 10,500(P)/9,500(C)
20-250 DC
3/16
Ranger ® 250 â€? •â?˘â?˘â?˘â?˘â??
CC/CV DC 10,500(P)/9,500(C)
40-250 DC Pipe
(4.8)
20-250 DC TIG
20-250 DC
LPG
3/16
Ranger ® 250 LPG CC/CV DC 10,000(P)/9,000(C) â€? •â?˘â?˘â?˘â?˘â??
40-250 DC Pipe
(4.8)
20-250 DC TIG
20-305 DC
3/16
Ranger ® 305 G CC/CV DC 10,500(P)/9,500(C) â€? •â?˘â?˘â?˘â?˘â?˘â??
40-300 DC Pipe
(4.8)
20-250 DC TIG
20-305 DC
Diesel
3/16
Ranger ® 305 D 10,000(P)/9,500(C) â€? •â?˘â?˘â?˘â?˘â?˘â??
CC/CV DC 40-300 DC Pipe
(4.8)
20-250 DC TIG
KEY: Excellent Good Optional
www.lincolnelectric.com/engine-drives 45
Engine Drives: Commercial/Small Contractors
Processes
Power Arc 5500 ® � Stick
CC AC 5.5s
Output Input G
kW
It’s Two Tools in One!
Key Options
� K875 Accessory Kit, 150 Amp
The Power Arc® 5500 is ideal for home, farm, contractors, maintenance, or business power
� K882-2 Hand Moving
outage emergencies. You get two great tools in one for double the value�125 amps of AC Undercarriage (2 wheels)
welding output and maximum AC generator power in a lightweight package—that makes
it easy to get auxiliary power where you need it � fast! Literature
E6.21
� 125 amps AC welding output is ideal for
3/32" (2.4 mm) and 1/8" (3.2 mm) diameter
stick electrodes.
� Sizable 5500 watts surge (4000 watts
continuous) single phase AC generator
power keeps your lights, tools, heaters,
sump pumps or appliances running during
emergencies or for any project—any time,
anywhere!
� Rugged tube frame roll cage adds protection
and many lift handle points.
� Choice of two 9 HP engines with cast iron
sleeves for long engine life:
- Subaru Robin® OHC (Overhead Cam)
- Honda® OHV (Overhead Valve)
� Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product Product Rated Output Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
Power Arc® 5500 Subaru Robin® K1429-12 125A/20V/30% 70-125A AC Subaru Robin® 1 9 @ 3600 21 x 20 x 30 160 (72.5)
100A/25V/60% 5,500 Watts Surge EX 27 Gasoline (530 x 508 x 762)
Power Arc 5500 Honda K1429-13 4,000 Watts Honda® 169 (76.6)
® ®
Continuous GX 270 Gasoline
Processes
Weldanpower 125 ®
� Stick
CC DC 5.5s
Output Input G
kW
Versatile Welder and AC Power Generator for Year-Round Projects Key Options
� K875 Accessory Kit, 150 Amp
Contractors and maintenance teams will appreciate the great arc and robust welding of the � K882-2 Hand Moving
Weldanpower® 125. Step up to a DC welding machine to run smooth DC stick electrodes for Undercarriage (2 wheels)
welding projects on steel, stainless steel, cast iron or hardfacing. The handyman, farmer and
Literature
small contractor will also value the 5500 watt AC generator power for lights, tools, pumps
E6.51
and emergency power.
� 125 amps DC welding output gives you access
to steel, stainless steel, cast iron or hardfacing
projects.
� Plenty of 120 or 240 volt AC generator power
5500 watts surge (4250 watts continuous) for
lights, tools, pumps, or emergency power
outage needs.
� Rugged tubular roll cage provides added pro-
tection and a host of handy lift handle points.
� The chain-driven OHC (Overhead Cam)
Subaru Robin® 9 HP EX 27 engine is easy to
start, delivers low noise and good fuel economy.
� Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product Product Rated Output Output Type of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine No. of Cyl. (rpm) inches (mm) lbs.(kg)
Weldanpower® 125 K1444-4 125A DC/25V/30% 50-125A DC Subaru Robin® 1 9 @ 3600 21 x 20 x 30 180
100A DC/25V/60% 5,500 Watts Surge EX 27 OHC (530 x 508 x 762) (82)
4,250 Watts Gasoline
Continuous
www.lincolnelectric.com/engine-drives
46
Engine Drives: Commercial/Small Contractors
Processes
Ranger 10,000 Plus ®
� Stick
� TIG
� MIG
and Ranger 10,000 ® � Flux-Cored
� Gouging
Excellent Value AC/DC Stick Welding CC AC 10
Output Input
10.5P G
P
CV kW kW
Key Options
It’s the right choice for a general contractor, maintenance crew, farmer or rancher � K889-2 Hand Moving
who needs a reliable and rugged general purpose AC/DC welder and AC generator. Undercarriage (2 wheels)
You can stick, TIG, MIG or flux-cored weld. You can also power � K875 Accessory Kit, 150 Amp
� More options at end of section
lights and tools with up to 10,500 watts peak power (9,000
continuous) from the high capacity AC generator. Literature
E6.92
� Smooth AC/DC welding output for a broad range of
Fleetweld® and Excalibur® stick electrodes. Also capable
of MIG, Flux-Cored, and TIG welding.
� Rated 225 amps/25 volts for AC, 210 amps/25 volts for DC
and 200 amps/20 volts for CV. All rated outputs at 100%
duty cycle 104ËšF (40ËšC).
� Expand to AC TIG welding with optional TIG Module.
� Arc Gouge with up to 5/32" (4.0 mm) carbon electrode.
� Up to 10,500 watts peak (9,000 continuous) single-phase
AC generator power for high capacity needs.
� Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.
Product Product Rated Output Output Type of No. of HP @ Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
Ranger® 10,000 Plus K1419-5 225A AC CC/25V/100% 50-225A AC Kohler OHV Command® 2 23 @ 3600 30.3 x 19.1 x 42.3 502
210A DC CC/25V/100% 50-210A DC CH23S (770 x 485 x 1074) (228)
K2468-2 200A DC CV/20V/100% 15-25V CV Subaru Robin® OHV 22 @ 3600 528
10,500/ EH65 Gasoline (240)
Ranger 10,000 K2160-4 10,000 watts peak Honda® OHV GX620K1 20 @ 3600 505
®
9,000 watts continuous (229)
Processes
Ranger 250 GXT ® � Stick
� TIG
� MIG
� Flux-Cored
XTra Performance! XTra Power! XTra Protection! � Gouging
The Ranger® 250 GXT has all of the Xtras you need for construction and maintenance work�250 AC
CC 11
Output Input G
P
CV DC kW
amps for AC or DC stick and wire welding, 11,000 watts peak AC auxiliary power and Lincoln’s®
Key Options
enclosed case.
� K886-2 Canvas Cover
� XTra Performance! Rated 250 amps/25 volts for AC, DC and CV. All � K930-2 TIG Module
� K1737-1 All-Terrain
rated outputs at 100% duty cycle 104ËšF (40ËšC).
Undercarriage
� Smooth AC/DC welding output for Fleetweld® and Excalibur® stick � K704 Accessory Kit, 400 Amp
electrodes. � K857-1 Remote Output Control,
100 ft. (30 m)
� Expand to AC TIG welding with optional TIG Module and either a foot
� More options at end of section
or hand Amptrol® for excellent aluminum and other alloy welding.
� Arc gouge with up to 3/16" (4.8 mm) carbon electrode. Literature
E6.96
� XTra Power! 11,000 watts peak (10,000 continuous) AC generator
power for high capacity needs such as a back-up generator, or
powering Pro-Cut® plasma cutters and Invertec® inverter welders,
as well as lights, grinders and other power tools.
� XTra Protection! Engine door provides protection and easy
service access.
� Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product Product Rated Output Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
Ranger® K2382-3 250A/25V/100% 50-250A AC Kohler® OHV Command CH23S 2 23 @ 3600 36.2 x 21.5 x 42.3 602
250 GXT K2382-5 50-250A DC (Mechanical Fuel Pump) (920 x 546 x 1074) (273)
14-28V CV
(Stainless Steel Roof,
Case Sides & Engine Doors) 11,000 watts peak
K2382-4 10,000 watts continuous Kohler® OHV Command CH23S
(Electric Fuel Pump)
www.lincolnelectric.com/engine-drives 47
Engine Drives: Commercial/Small Contractors
Processes
Ranger 3 Phase ®
� Stick
� TIG
� MIG
480V 3-Phase Portable Power for the Farm, Ranch or Job Site � Flux-Cored
� Gouging
Select the Ranger® 3 Phase for portable auxiliary power on the farm, AC
CC
Output Input
11.5P G
CV
ranch or construction sites. This rugged Ranger® delivers up to 11,500 kW
DC
watts peak three phase 480V power for farm irrigation circles, pumps Key Options
and other power-hungry applications, or 10,500 watts peak single � K866-1 Canvas Cover
phase power for lights, grinders and farm, shop or home � K2635-1 Small 2-Wheel Road
Trailer w/Combination Ball/Eye
auxiliary power. You can also use the Ranger® 3 Phase
Hitch
for AC/DC stick welding and arc gouging, as well as � K704 Accessory Kit, 400 Amp
TIG, MIG and flux-cored welding. � More options at end of section
Literature
� 480V 3-Phase AC generator power for irrigation
E6.94
circles or farm pumps.
� 10,500 watts peak single-phase power to start
single-phase motors.
� Smooth AC/DC welding output for a broad range
of Fleetweld® and Excalibur® stick electrodes.
� Arc Gouge with up to 5/32" (4.0 mm) carbon
electrode.
� Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product Product Rated Output Output Type of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine No. of Cyl. (rpm) inches (mm) lbs.(kg)
Ranger® 3 Phase K2337-2 225A AC CC/25V/100% 50-225A AC 50-210A DC Kohler OHV Command® 2 23 @ 3600 30.3 x 19.1 x 42.3 538
210A DC CC/25V/100% 15-25V CV CH23S (770 x 485 x 1074) (244)
200A DC CV/20V/100% 1-Phase: 10,500 watts peak
9,500 watts continuous
3-Phase: 11,500 watts peak
10,500 watts continuous
The Ranger ® 3 Phase is an excellent choice for powering crop irrigation circle pumps.
www.lincolnelectric.com/engine-drives
48
Engine Drives: Commercial/Small Contractors
Processes
Ranger 250 ®
� Stick
� TIG
� MIG
250 Amp DC Gasoline Engine-Driven Welder/Generator � Flux-Cored
� Gouging
For contractors, construction and maintenance applications, this tough Lincoln® gasoline-driven CC DC
Output Input
10.5P G
CV
welder/generator delivers 250 amps for welding at 100% duty cycle. You can weld with stick, kW
Touch Start TIG® DC, flux-cored wire, MIG wire and arc gouge. Key Options
� K886-2 Canvas Cover
� Lincoln’s® Chopper Technology® provides easy starts, a � K2635-1 Small Two-Wheel Road
smooth arc, low spatter and excellent bead appearance. Trailer with Duo-Hitchâ„?: Ball/Eye
Hitch Combo
� Arc Force control provides a soft or more forceful � K704 Accessory Kit, 400 Amp
digging arc. � K857-1 Remote Output Control,
100 ft. (30 m)
� Built-in “hot� start for easier starts and restrikes.
� More options at end of section
� Touch Start TIG® DC—Simply lift tungsten to start the arc.
Literature
� Arc gouging with up to 3/16" (4.8 mm) carbons.
E6.103
� A portable powerhouse—Delivers 10,500 watts peak (9,500
watts continuous) of 120V/240V AC generator power.
� Fully enclosed case for equipment protection and low noise.
� Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.
Product Product Rated Output Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
Ranger® 250 K1725-12 250A DC CC/28V/100% 20-250A DC Subaru Robin® OHV EH65 Gas 2 22 @ 3600 36.2 x 21.5 x 42.3 518
250A DC CV/28V/100% 40-250A Pipe (Vacuum Fuel Pump) (920 x 546 x 1074) (235)
K1725-10 275A DC CV/27V/60% 20-250A DC TIG Kohler® OHV Command® CH23S Gas 23 @ 3600 500
14-28V CV (Mechanical Fuel Pump) 227
K1725-11 10,500 watts peak Kohler® OHV Command® CH23S Gas
9,500 watts continuous (Electric Fuel Pump)
Processes
Ranger 250 LPG ®
� Stick
� TIG
� MIG
250 Amp DC Liquid Propane Gas Engine-Driven Welder/Generator � Flux-Cored
� Gouging
For environments where gasoline and diesel emissions are unacceptable, this tough L
CC DC 10
Output Input P
P
Lincoln® LPG fuel welder/generator delivers 250 amps for welding at 100% duty cycle. CV kW G
It’s recommended for stick welding as well as Touch Start TIG® DC, flux-cored wire, One-Pak® Package Includes
MIG wire and arc gouging. � K2336-2 Ranger® 250 LPG
� Factory Undercarriage
� Lincoln’s® Chopper Technology® provides easy starts, a � Welding Gas Cylinder/LPG Tank
smooth arc, low spatter and excellent bead appearance. Holder
� LPG Tank Strap
� Arc Force control provides a soft or more forceful � K704 Accessory Kit, 400 Amp
digging arc. � Six 10 lb. cans 1/8" dia. Excalibur®
7018 Stick Electrode
� Built-in “hot� start for easier starts and restrikes.
� Touch Start TIG® DC—Simply lift tungsten to start Key Options
the arc. � K886-2 Canvas Cover
� K704 Accessory Kit, 400 Amp
� Arc gouging with up to 3/16" (4.8 mm) carbons.
� K857-1 Remote Output Control,
� A portable powerhouse—Delivers 10,000 watts 100 ft. (30 m)
peak (9,000 watts continuous) watts of 120V/240V � More options at end of section
AC generator power.
Literature
� Fully enclosed case for equipment protection E6.104
and low noise.
� Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Current/Voltage/Duty Cycle Output Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
Ranger® 250 LPG K2336-2 250A DC CC/28V/100% 20-250A DC Kohler® OHV Command® 2 25 @ 3600 36.2 x 21.5 x 42.3 482
250A DC CV/28V/100% 40-250A Pipe CH730 LPG (920 x 546 x 1074) (218)
275A DC CV/27V/60% 20-250A DC TIG
Ranger® 250 LPG K2371-2 14-28V CV � �
One-Pak® Package 10,000 watts peak � �
9,000 watts continuous
www.lincolnelectric.com/engine-drives 49
Engine Drives: Commercial/Small Contractors
Processes
Ranger 305 G ®
� Stick
� TIG
� MIG
300 Amp DC Gasoline Engine-Driven Welder � Flux-Cored
� Gouging
For contractors with a gasoline fleet, here’s a powerful stick, TIG, wire and pipe welding CC DC
Output Input
10.5P G
CV
gasoline engine-driven welder that is ready for all day, everyday performance. Rugged kW
and dependable, the Ranger® 305 G is built with a totally enclosed case for One-Pak® Package Includes
maximum protection. The 12 gallon (45 L) fuel tank will last the entire day. � K1726-4 Ranger® 305G
� K704 Accessory Kit, 400 Amp
� K2613-1 LN�-25 PRO Wire Feeder
� Excellent DC multi-process welding for general purpose
� K126-2 Gun and Cable
stick, downhill pipe (stick), TIG, cored-wire, MIG (100% CO2
� KP1697-068 Drive Roll Kit
and blended gas) and arc gouging with up to 3/16" (4.8 mm)
� .072" NR®-232, 25 lb. Spool
carbons.
� Lincoln’s® Chopper Technology® provides easy starts, a Key Options
� K886-2 Canvas Cover
smooth arc, low spatter and excellent bead appearance.
� K2635-1 Small 2-Wheel Road
� A portable powerhouse—Delivers 10,500 peak (9,500 Trailer with Duo-Hitch�: Ball/Eye
continuous) watts of 120V/240V AC generator power. Hitch Combo
Ball/Eye Hitch
� Arc force control provides a soft or more forceful
� K704 Accessory Kit, 400 Amp
digging arc.
� K857-1 Remote Output Control,
� Built-in “hot� start for easier starts and restrikes. 100 ft. (30 m)
� More options at end of section
� Touch Start TIG® DC—Lift tungsten to start the arc.
� Three-year warranty on welder. (Engine is Literature
warranted separately by the manufacturer.) E6.117
Product Product Rated Output Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
Ranger® 305 G K1726-4 305A DC CC/29V/100% 20-305A DC Kohler® OHV Command® CH23S Gas 2 23 @ 3600 36.2 x 21.5 x 42.3 510
300A DC CV/29V/100% 40-300A Pipe Mechanical Fuel Pump (920 x 546 x 1074) (231)
K1726-5 20-250A DC TIG Kohler® OHV Command® CH23S Gas � �
14-29V CV Electrical Fuel Pump
Ranger 305 G K2353-2 10,500 watts peak Kohler® OHV Command® CH23S Gas � �
®
One-Pak® Package 9,500 watts continuous Mechanical Fuel Pump
Processes
Ranger 305 D ®
� Stick
� TIG
� MIG
300 Amp DC Diesel Engine-Driven Welder � Flux-Cored
� Gouging
For contractors with a diesel fleet, here’s a powerful stick, TIG, wire and pipe welding diesel CC DC 10
Output Input D
P
CV
engine-driven welder. Rugged and dependable, the Ranger® 305 D is built with a totally kW
enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the One-Pak® Package Includes
entire day. Lincoln’s® Ranger® 305 D . . . It's ready for a workout! � K1727-2 Ranger® 305D
� K704 Accessory Kit, 400 Amp
� K2613-1 LN�-25 PRO Wire Feeder
� Excellent DC multi-process welding for general pur-
� K126-2 Gun and Cable
pose stick, downhill pipe (stick), TIG, cored-wire, MIG
� KP1697-068 Drive Roll Kit
(100% CO2 and blended gas) and arc gouging with up
� .072" NR®-232, 25 lb. Spool
to 3/16" (4.8 mm) carbons.
� Lincoln’s® Chopper Technology® provides easy starts, Key Options
a smooth arc, low spatter and excellent bead � K2635-1 Small 2-Wheel Road
Trailer with Duo-Hitchâ„?: Ball/Eye
appearance.
Hitch Combo
� A portable powerhouse—delivers 10,000 peak (9,500 � K704 Accessory Kit, 400 Amp
continuous) watts of 120V/240V AC generator power. � K857-1 Remote Output Control,
100 ft. (30 m)
� Arc force control provides a soft or more forceful
� More options at end of section
digging arc.
� Built-in “hot� start for easier starts and restrikes. Literature
E6.118
� Touch Start TIG® DC—Lift tungsten to start the arc.
� Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product Rated Output Output Type of No. of HP & Speed HxWxD Net Weight
Name Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
Ranger® 305 D K1727-2 305A DC CC/29V/100% 20-305A DC Kubota® D722 Diesel 3 18.8 @ 3600 35.8 x 21.5 x 52.3 698
300A DC CV/29V/100% 40-300A Pipe (909 x 546 x 1327) (317)
20-250A DC TIG
Ranger® 305 D K2352-1 14-29V CV � �
One-Pak® Package 10,000 watts peak � �
(9,500 watts continuous)
www.lincolnelectric.com/engine-drives
50
Engine Drives: Commercial/Small Contractors
Engine Drives:
Commercial/Small Contractor Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Power Arc® 5500 Ranger® 3 Phase
General Options General Options
K875 Accessory Kit, 150 Amp K802N Power Plug Kit, 20 amp
K882-2 Hand Moving Undercarriage (2 wheels) K802R Power Plug Kit, 15 amp
T12153-9 Full KVA Power Plug (1-Phase)
K894-1 Spark Arrestor Kit
Weldanpower® 125
K886-1 Canvas Cover
General Options K889-2 Hand Moving Undercarriage (2 wheels)
K875 Accessory Kit, 150 Amp K889-3 Hand Moving Undercarriage
K882-2 Hand Moving Undercarriage (2 wheels) (2 wheels, no-flat puncture proof tires)
K1737-1 All-Terrain Undercarriage
K1770-1 Factory Undercarraige
Ranger® 10,000 Plus and Ranger® 10,000
K1745-1 Welding Gas Cylinder/LPG Tank Holder
General Options
K1788-1 Roll Cage
K802N Power Plug Kit, 20 amp
K2635-1 Small 2-Wheel Road Trailer & Duo-Hitchâ„? Ball/Eye Hitch
K802R Power Plug Kit, 15 amp
K2639-1 Fender and Light Kit
T12153-9 Full KVA Power Plug (1-Phase)
K2640-1 Cable Rack
K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)
Stick Options
K894-1 Spark Arrestor Kit
K704 Accessory Kit, 400 Amp
K886-1 Canvas Cover
K875 Accessory Kit, 150 Amp
K889-2 Hand Moving Undercarriage
(2 wheels, inner-tube and sealant tires) TIG Options
K889-3 Hand Moving Undercarriage K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
(2 wheels, foam-filled tires) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
K1737-1 All-Terrain Undercarriage K930-2 TIG Module
K1770-1 Factory Undercarraige K936-4 Control Cable (9-pin to 115V plug)
K1745-1 Welding Gas Cylinder/LPG Tank Holder K814 Arc Startâ„? Switch
K2635-1 Small 2-Wheel Road Trailer and K939-1 Docking Kit
Duo-Hitchâ„? Ball/Eye Hitch K938-1 Contactor Kit
K2639-1 Fender and Light Kit K937-45 Control Cable Extension, 45 ft.
K2640-1 Cable Rack K2535-1 Precision TIG® 225 Ready-Pak®
K1788-1 Roll Cage K1816-1 Full-KVA Adapter Kit (1-phase)
K2350-2 Invertec® V205-T AC/DC One-Pak®
Stick Options
K1816-1 Full-KVA Adapter Kit (1-phase)
K704 Accessory Kit, 400 Amp
K875 Accessory Kit, 150 Amp Wire Feeder Options
K2613-1 LNâ„?-25 PRO Wire Feeder with Internal Contactor
TIG Options
& Gas Solenoid
K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
KP509 Parts Kit for PTW-18 and PTA-26 Series Torches
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
K930-2 TIG Module
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K936-4 Control Cable (9-pin to 115V plug)
K1802-1 Magnum® 300 Gun Package, 15 ft., 035"-045"
K937-45 Control Cable Extension, 45 ft.
KP1696-1 Drive Roll Kit, .035" and .045" Solid
K814 Arc Startâ„? Switch
K2473-1 Power MIG® 180C
K938-1 Contactor Kit
K1816-1 Full KVA Adapter Kit (required)
K939-1 Docking Kit
K2532-1 Magnum® 100SG Spool Gun
K2535-1 Precision TIG® 225 Ready-Pak®
K1816-1 Full-KVA Adapter Kit (1-phase) Plasma Cutting Options
K2350-2 Invertec® V205-T AC/DC One-Pak® K1580-1 Pro-Cut® 55 with 25 ft. Torch
K1816-1 Full-KVA Adapter Kit (1-phase) K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN�-25 PRO Wire Feeder with Internal Contactor Ranger® 250 GXT
& Gas Solenoid
General Options
K126-2 350A FCAW-SS Gun, 15 ft., .062-3/32
K802N Power Plug Kit, 20 amp
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
K802R Power Plug Kit, 15 amp
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
T12153-9 Full KVA Power Plug (1-Phase)
K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045"
K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)
KP1696-1 Drive Roll Kit, .035" and .045" Solid
K1898-1 Spark Arrestor Kit
K2473-1 Power MIG® 180C
K886-2 Canvas Cover
K1816-1 Full KVA Adapter Kit (required)
K1737-1 All-Terrain Undercarriage
K2532-1 Magnum® 100SG Spool Gun
K1788-1 Roll Cage
Plasma Cutting Options K1770-1 Factory Undercarriage
K1580-1 Pro-Cut® 55 with 25 ft. Torch K1745-1 Welding Gas Cylinder/LPG Tank Holder
K1816-1 Full-KVA Adapter Kit (1-phase) K1739-1 Cable Carrier Kit
K1788-1 Roll Cage
K2635-1 Small 2-Wheel Road Trailer & Duo-Hitchâ„? Ball/Eye Hitch
www.lincolnelectric.com/engine-drives 51
Engine Drives: Commercial/Small Contractors
Engine Drives:
Ranger® 250 LPG, con’t.
Commercial/Small Contractor Options, con’t.
TIG Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
K963-3 Hand Amptrol® (Rotary Track Style)
K870 Foot Amptrol®
Ranger ® 250 GXT, con’t. K2535-1 Precision TIG® 225 Ready-Pak®
K2350-2 Invertec® V205-T AC/DC One-Pak®
General Options, con’t.
K1816-1 Full-KVA Adapter Kit (1-phase)
K2639-1 Fender and Light Kit
K2640-1 Cable Rack Wire Feeder Options
K2613-1 LNâ„?-25 PRO Wire Feeder with Internal Contactor
Stick Options
& Gas Solenoid
K704 Accessory Kit, 400 Amp
K126-2 350A FCAW-SS Gun 15 ft .062"-3/32"
K875 Accessory Kit, 150 Amp
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
K857 Remote Output Control, 25 ft. (7.6 m)
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K857-1 Remote Output Control, 100 ft. (30 m)
K1802-1 Magnum® 300 Gun Package 15 ft., 035"-045"
K2627-2 Remote Output Control with 120V AC
KP1696-1 Drive Roll Kit, .035" and .045" Solid
TIG Options
K316L-2 LN-23P Wire Feeder
K1783-4 Pro-Torchâ„? TIG Torch PTA-26 (25 ft., 2 pc)
K2393-1 Input Cable Assembly for LNâ„?-23P, 25 ft. (7.6 m)
KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
K2393-2 Input Cable Assembly for LNâ„?-23P, 75 ft. (22.9 m)
K930-2 TIG Module
K345-10 Magnum® 350A FCAW-SS Gun, 10 ft., .068"-5/64"
K936-3 Control Cable (9-pin to 6-pin and 115V plug)
K2473-1 Power MIG® 180C
K937-45 Control Cable Extension, 45 ft.
K1816-1 Full KVA Adapter Kit (required)
K963-3 Hand Amptrol® (Rotary Track Style)
K2532-1 Magnum® 100SG Spool Gun
K870 Foot Amptrol®
Spool Gun Options
K938-1 Contactor Kit
K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K939-1 Docking Kit
K488 SG Control Module
Wire Feeder Options
K691-10 Control Module Input Cable � 14-pin MS-type & Lug, 10 ft.
K2613-1 LNâ„?-25 PRO Wire Feeder with Internal Contactor
Plasma Cutting Options
& Gas Solenoid
K1580-1 Pro-Cut® 55 with 25 ft. Torch
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
K1816-1 Full-KVA Adapter Kit (1-phase)
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" Ranger® 250 LPG
KP1696-1 Drive Roll Kit, .035" and .045" Solid
General Options
K2473-1 Power MIG® 180C
K802N Power Plug Kit, 20 amp
K1816-1 Full KVA Adapter Kit (required)
K802R Power Plug Kit, 15 amp
K2532-1 Magnum® 100SG Spool Gun
T12153-9 Full KVA Power Plug (1-Phase)
Plasma Cutting Options K1898-1 Spark Arrestor Kit
K1580-1 Pro-Cut® 55 with 25 ft. Torch K886-2 Canvas Cover
K1816-1 Full-KVA Adapter Kit (1-phase) K1770-1 Factory Undercarriage
K1745-1 Welding Gas Cylinder/LPG Tank Holder
K2361-1 LPG Tank Strap (requires K1745-1)
Ranger® 250
K1739-1 Cable Carrier Kit
General Options
K2642-1 Polarity/Multi-Process Switch
K802N Power Plug Kit, 20 amp
K2663-1 Docking Kit
K802R Power Plug Kit, 15 amp
Stick Options
T12153-9 Full KVA Power Plug (1-Phase)
K704 Accessory Kit, 400 Amp
K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K875 Accessory Kit, 150 Amp
K1898-1 Spark Arrestor Kit
K857 Remote Output Control, 25 ft. (7.6 m)
K886-2 Canvas Cover
K857-1 Remote Output Control, 100 ft. (30 m)
K1737-1 All-Terrain Undercarriage
K2627-2 Remote Output Control with 120V AC
K1739-1 Cable Carrier Kit
K1770-1 Factory Undercarriage TIG Options
K1745-1 Welding Gas Cylinder/LPG Tank Holder K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
K1739-1 Cable Carrier Kit KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
K1788-1 Roll Cage K963-3 Hand Amptrol® (Rotary Track Style)
K2635-1 Small 2-Wheel Road Trailer and K870 Foot Amptrol®
Duo-Hitch� Ball/Eye Hitch K2535-1 Precision TIG® 225 Ready-Pak®
K2639-1 Fender and Light Kit K2350-2 Invertec® V205-T AC/DC One-Pak®
K2640-1 Cable Rack K1816-1 Full-KVA Adapter Kit (1-phase)
K2642-1 Polarity/Multi-Process Switch Wire Feeder Options
K2663-1 Docking Kit K2613-1 LNâ„?-25 PRO Wire Feeder with Internal Contactor
Stick Options & Gas Solenoid
K704 Accessory Kit, 400 Amp K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
K875 Accessory Kit, 150 Amp KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
K857 Remote Output Control, 25 ft. (7.6 m) KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K857-1 Remote Output Control, 100 ft. (30 m) K1802-1 Magnum® 300 Gun Package, 15 ft., 035"-045"
K2627-2 Remote Output Control with 120V AC KP1696-1 Drive Roll Kit, .035" and .045" Solid
K2473-1 Power MIG® 180C
TIG Options
K1816-1 Full KVA Adapter Kit (required)
K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
K2532-1 Magnum® 100SG Spool Gun
KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
www.lincolnelectric.com/engine-drives
52
Engine Drives: Commercial/Small Contractors
Engine Drives:
Commercial/Small Contractor Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
Ranger® 250 LPG, con’t. Ranger® 305 G, con’t.
Spool Gun Options Plasma Cutting Options
K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K1580-1 Pro-Cut® 55 with 25 ft. Torch
K488 SG Control Module K1816-1 Full-KVA Adapter Kit (1-phase)
K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options Ranger® 305D
K1580-1 Pro-Cut® 55 with 25 ft. Torch
General Options
K1816-1 Full-KVA Adapter Kit (1-phase)
K802N Power Plug Kit, 20 amp
K802R Power Plug Kit, 15 amp
Ranger® 305 G T12153-9 Full KVA Power Plug (1-Phase)
K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)
General Options
K1898-1 Spark Arrestor Kit
K802N Power Plug Kit, 20 amp
K2174-1 Cold Weather Operation Kit
K802R Power Plug Kit, 15 amp
K1788-1 Roll Cage
T12153-9 Full KVA Power Plug (1-Phase)
K2635-1 Small 2-Wheel Road Trailer & Duo-Hitchâ„? Ball/Eye Hitch
K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K2639-1 Fender and Light Kit
K1898-1 Spark Arrestor Kit
K2640-1 Cable Rack
K886-2 Canvas Cover
K2642-1 Polarity/Multi-Process Switch
K1737-1 All-Terrain Undercarriage
K2663-1 Docking Kit
K1739-1 Cable Carrier Kit
K1788-1 Roll Cage Stick Options
K1770-1 Factory Undercarriage K704 Accessory Kit, 400 Amp
K1745-1 Welding Gas Cylinder/LPG Tank Holder K875 Accessory Kit, 100 Amp
K1739-1 Cable Carrier Kit K857 Remote Output Control, 25 ft. (7.6 m)
K1788-1 Roll Cage K857-1 Remote Output Control, 100 ft. (30 m)
K2635-1 Small 2-Wheel Road Trailer and Duo-Hitchâ„? Ball/Eye Hitch K2627-2 Remote Output Control with 120V AC
K2639-1 Fender and Light Kit TIG Options
K2640-1 Cable Rack K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
K2642-1 Polarity/Multi-Process Switch KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
K2663-1 Docking Kit K963-3 Hand Amptrol® (Rotary Track Style)
Stick Options K870 Foot Amptrol®
K704 Accessory Kit, 400 Amp K2535-1 Precision TIG® 225 Ready-Pak®
K875 Accessory Kit, 150 Amp K1816-1 Full-KVA Adapter Kit (1-phase)
K857 Remote Output Control, 25 ft. (7.6 m) K2350-2 Invertec® V205-T AC/DC One-Pak®
K857-1 Remote Output Control, 100 ft. (30 m) K1816-1 Full-KVA Adapter Kit (1-phase)
K2627-2 Remote Output Control with 120V AC Wire Feeder Options
TIG Options K2613-1 LNâ„?-25 PRO Wire Feeder with Internal Contactor
K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc) & Gas Solenoid
KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
K963-3 Hand Amptrol® (Rotary Track Style) KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
K870 Foot Amptrol® KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K2535-1 Precision TIG® 225 Ready-Pak K1802-1 Magnum® 300 Gun Package 15 ft., 035"-045"
K2350-2 Invertec® V205-T AC/DC One-Pak® KP1696-1 Drive Roll Kit, .035" and .045" Solid
K1816-1 Full-KVA Adapter Kit (1-phase) K316L-2 LNâ„?-23P Wire Feeder
K2393-1 Input Cable Assembly for LNâ„?-23P, 25 ft. (7.6 m)
Wire Feeder Options
K2393-2 Input Cable Assembly for LNâ„?-23P, 75 ft. (22.9 m)
K2613-1 LNâ„?-25 PRO Wire Feeder with Internal Contactor
K345-10 Magnum® 350A FCAW-SS Gun, 10 ft., .068"-5/64"
& Gas Solenoid
K2473-1 Power MIG® 180C
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
K1816-1 Full KVA Adapter Kit (required)
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
K2532-1 Magnum® 100SG Spool Gun
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" Spool Gun Options
KP1696-1 Drive Roll Kit, .035" and .045" Solid K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K316L-2 LNâ„?-23P Wire Feeder K488 SG Control Module
K2393-1 Input Cable Assembly for LNâ„?-23P, 25 ft. (7.6 m) K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
K2393-2 Input Cable Assembly for LNâ„?-23P, 75 ft. (22.9 m) Plasma Cutting Options
K345-10 Magnum® 350A FCAW-SS Gun, 10 ft., .068"-5/64" K1580-1 Pro-Cut® 55 with 25 ft. Torch
K2473-1 Power MIG® 180C K1816-1 Full-KVA Adapter Kit (1-phase)
K1816-1 Full KVA Adapter Kit (required)
K2532-1 Magnum® 100SG Spool Gun
Spool Gun Options
K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488 SG Control Module
K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
www.lincolnelectric.com/engine-drives 53
� World’s Most Respected
Among Pipe Welders
� Built Tough for Extreme
Environments
� More Amperage for
Thicker Materials
� Strong Arc Gouging
Capability
MODEL OUTPUT PROCESS FEATURES
Chopper Technology®
DC TIG Scratch Start
DC TIG Touch-Start â„?
Stainless Steel Case
Pure DC Generator
Voltage Reduction
Air Compressor
Digital Meters
Environments
Device (VRD)
Flux-Cored
Arc Gouge
Corrosive
AC Generator Power
in. (mm)
Polarity
AC TIG
(Watts)
Current Range
Mode
Stick
Pipe
MIG
(Amps) (C)=Continuous (P)=Peak
5/32
Pipeliner ® 200D �
40-300 DC
CC DC 1-Phase: 1,750 DC (4.0)
3/16
Classic ® 300D �
CC DC 40-350 DC 1-Phase: 3,000 (C) (4.8)
Optional
30-400 DC
3-Phase: 12,500(P)/11,000(C) 1/4
Vantage ® 300 •â??
DC
CC/CV 40-300 DC Pipe
(6.3)
1-Phase: 11,000(P)/10,000(C)
20-250 DC TIG
Diesel Engine
3/8
SAE-400 �
CC DC 80-575 DC 1-Phase: 3,000 (C) (10)
SAE-400 3/8
� �
CC DC 80-575 DC 1-Phase: 3,000 (C) (10)
Severe Duty
30-500 DC
3-Phase: 19,000(P)/17,000(C) 5/16
Vantage ® 400 •â?? •â??
DC
CC/CV 40-300 DC Pipe
(8.0)
1-Phase: 12,000(P)/11,000(C)
20-250 DC TIG
30-575 DC
3-Phase: 20,000(C) 3/8
Vantage ® 500 •â?? â€?
DC
CC/CV 40-300 DC Pipe
(10)
1-Phase: 12,000(C)
20-250 DC TIG
30-575 DC
3-Phase: 20,000(C) 3/8
Air Vantage ® 500 •â?? â€? â€?
DC
CC/CV 40-300 DC Pipe
(10)
1-Phase: 12,000(C)
20-250 DC TIG
KEY: Excellent Good Optional
www.lincolnelectric.com/engine-drives
54
Engine Drives: Industrial/Construction
Processes
Pipeliner 200D ®
� Stick
� Flux-Cored(1)
� Gouging
Rich Heritage � 200 Amp DC Diesel Engine (1)
DC 1.75
Output Input
CC CV D
kW
The Pipeliner® 200D is a direct descendant of Lincoln’s® respected
Key Options
200 amp pure DC generator welders for the cross-country pipeline � K2636-1 Medium Two-Wheel
welding industry. It features a DC exciter and runs slower Road Trailer with Duo-Hitchâ„?:
than the common 1800 RPM, as requested by the most Ball/Eye Hitch Combo
� K704 Accessory Kit, 400 Amp
discriminating cross-country pipeline operators.
� K924-5 Remote Control Kit, 100 ft.
(for use w/o Wire Feed Module)
� All copper windings enhance arc stability.
� K623-1 Wire Feed Module
� 200 amps DC @ 60% duty cycle. Weld up to 7/32" � More options at end of section
(5.6 mm) low hydrogen electrode. Gouge with up
Literature
to 5/32" (4.0 mm) carbons.
E6.132
� Five overlapping current ranges with fine-tuning
within each range for precise control.
� Custom Arc� 150 RPM high idle (OCV) adjustment
range—enhanced fine tuning for pipe.
� Local/Remote switch and receptacle are factory installed.
� Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
Pipeliner® 200D K6090-10 200A/40V/60% 40-300A DC Kubota® V2203M Diesel 4 27.8 @ 1600 45.5 x 24.0 x 68.0 1,302
1,750 watts DC (1156 x 610 x 1727) (590)
Auxiliary Power
(1) With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.
Processes
Classic 300D ®
� Stick � Flux-Cored(1)
� TIG � Gouging
� MIG(1)
Excellent for Pipeline, Construction and Maintenance (1)
DC 3
Output Input
CC CV D
kW
The Classic 300D, with proven, rugged construction, is recommended for pipeline,
®
Ready-Pak® Package Includes
construction and maintenance welding. It features Lincoln’s® pure DC generator � Classic 300D
design for outstanding performance on pipe. Choose Perkins® or Kubota® � Road Trailer & Combination
4-cylinder, water-cooled industrial diesel engines and add CV wire Ball/Eye Hitch
welding with the optional Wire Feed Module. � Fender and Light Kit
� Cable Rack
� Cable Connectors (qty. 2)
� 300 amps @ 60% duty cycle. Welds with up to 7/32"
� Electrode Cable 2/0, two 50 ft.
(5.6 mm) Fleetweld® 5P+ cellulosic and Excalibur®
(15.3 m) lengths
low hydrogen electrode.
� Electrode Cable 2/0, 10 ft. (3 m)
� 3,000 watts of AC auxiliary power. � Work Cable 2/0, 50 ft. (15.3 m)
� 300A Electrode Holder
� All copper windings enhance arc stability for an � 300A Work Clamp
extremely smooth arc.
Key Options
� Five current ranges with overlap and fine-tuning
� K2636-1 Medium Two-Wheel
within each range.
Road Trailer with Duo-Hitchâ„?:
� Local/Remote switch and receptacle are factory Ball/Eye Hitch Combo
installed. � K704 Accessory Kit, 400 Amp
� K924-5 Remote Control Kit, 100 ft.
� Three-year warranty on welder. (Engine is
(for use w/o Wire Feed Module)
warranted separately by the manufacturer.)
� More options at end of section
Literature
E6.155
(1) With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.
Product Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
Classic® 300D K1643-3 250A/30V/100% 40-350A DC Perkins® 404C-22 Diesel 4 32.7 @ 1800 45.5 x 24.0 x 65.0 1354 (614)
Classic® 300D w/Wire Feed Module K1643-4 300A/32V/60% 3000 watts (1156 x 610 x 1651) 1389 (630)
Classic® 300D One-Pak® K1864-3 AC Power � �
Classic® 300D Ready-Pak® K2242-3 � �
Classic® 300D K1643-5 Kubota® V2203M Diesel 32.5 @ 1800 45.5 x 24.0 x 66.5 1320 (599)
Classic® 300D w/Wire Feed Module K1643-6 (1156 x 610 x 1727) 1355 (615)
Classic® 300D One-Pak® K2386-3 � �
Classic® 300D Ready-Pak® K2387-3 � �
www.lincolnelectric.com/engine-drives 55
Engine Drives: Industrial/Construction
Processes
Vantage 300 ® � Stick � Flux-Cored
� TIG � Gouging
� MIG
Compact, Multi-Process, Excellent Value CC DC
Output Input
12.5P D
CV kW
The Vantage® 300 is an ideal choice for construction teams, pipe rig owners
Ready-Pak® Package Includes
and rental fleet managers. Housed in a compact, corrosion-resistant � Vantage® 300
stainless steel case, this rugged welder/generator features � Road Trailer with Duo-Hitch�:
Lincoln® Chopper Technology® to deliver great arc Ball/Eye Hitch Combo
� Fender and Light Kit
starts and a smooth arc for stick, TIG or wire welding.
� Cable Rack
� Cable Connectors (qty. 2)
� Compact Case with stainless steel enclosure.
� Electrode Cable 2/0, two 50 ft.
� Multi-Process Welding—Four process modes, (15.3 m) lengths
including CC-Stick (up to 3/16"), Downhill Pipe (for stick), � Electrode Cable 2/0, 10 ft. (3 m)
� Work Cable 2/0, 50 ft. (15.3 m)
Touch Start TIG® DC or CV-Wire (up to 5/64").
� 300A Electrode Holder
� Plenty of AC Generator Power � 300A Work Clamp
� 12.5 kW peak (11 kW continuous) 3-phase 240V AC
� 11.5 kW peak (10 kW continuous) 1-phase 120/240 AC Key Options
� K2636-1 Medium Two-Wheel
� Arc Gouging—with up to 1/4" carbons.
Road Trailer with Duo-Hitchâ„?:
� Reliable Engines�4 cylinder 1800 RPM Kubota® Ball/Eye Hitch Combo
or Deutz® diesel engines run smooth and quiet. � More options at end of section
� Three-year warranty on welder. (Engine is warranted Literature
separately by the manufacturer.) E6.206
Product Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
Vantage® 300 K2409-1 300A/32V/100% 30-400A DC Kubota® V1505 Diesel 4 22 @ 1800 35.9 x 25.3 x 60.0 1,035 (469)
350A/28V/100% 40-300A Pipe (913 x 642 x 1524)
Vantage® 300 One-Pak® K2452-3 20-250A DC TIG � �
Vantage® 300 Ready-Pak® K2453-3 14-32V CV � �
Vantage® 300 K2499-1 3-Phase AC Power: Deutz® D2008L4 Diesel 24 @ 1800 35.9 x 25.3 x 60.0 1,150
12.5 kW Peak , 11 kW Continuous (913 x 642 x 1524) (522)
Vantage 300 One-Pak K2506-3 1-Phase AC Power: � �
® ®
Vantage® 300 Ready-Pak® K2507-3 11.5 kW Peak , 10 kW Continuous � �
Processes
SAE-400 � Stick
� TIG
(1)
� Flux-Cored
Heavy Duty Industrial Pipe and Construction Stick Welder � Gouging
(1)
DC 3
Output CC CV Input D
For high amperage stick applications in demanding environments, the SAE-400 delivers kW
400 amps for DC stick welding and 3,000 watts of AC power. Designed especially for Ready-Pak® Package Includes
pipeliners and field welders, the SAE-400 is powered by a heavy duty Perkins® � SAE-400
industrial diesel engine, offering low maintenance and a long service life. � Road Trailer with Duo-Hitch�:
Ball/Eye Hitch Combo
� Fender and Light Kit
� Rugged Construction—Withstands rough field handling,
� Cable Rack
protecting internal parts.
� Cable Connectors (qty. 2)
� High Duty Cycle Welding Output�100% duty cycle at 400 � Electrode Cable 3/0, two 50 ft.
amps for demanding applications. (15.3 m) lengths
� Electrode Cable 3/0, 10 ft. (3 m)
� Dual Continuous Output Control—Select either a soft
� Work Cable 3/0, 50 ft. (15.3 m)
“buttery� arc or snappy “digging� arc. � 400A Electrode Holder
� Multiple Arcs—Robust DC weld output makes the SAE-400 � 500A Work Clamp
the #1 choice for the multi-arc Multi-Weldâ„? 350 system.
Key Options
� 100 ft. (30.5 m) remote control included—not a separate kit. � K2637-1 Large Two-Wheeled
Road Trailer with Duo-Hitchâ„?:
� Three-year warranty on welder. (Engine is warranted
Ball/Eye Hitch Combo
separately by the manufacturer.)
� K704 Accessory Kit, 400 Amp
� K385-2 CV Adapter
� More options at end of section
Literature
E6.180
Product Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
SAE-400 K1278-7 400A/40V/100% 80-575A DC Perkins® 1104C-44 Diesel 4 68.4 @ 1725 50 x 28 x 83 2,157
500A/40V/35% 3,000 watts (1270 x 711 x 2109) (978)
SAE-400 One-Pak® K1866-3 AC Power � �
SAE-400 Ready-Pak® K2388-3 � �
(1) With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle.
www.lincolnelectric.com/engine-drives
56
Engine Drives: Industrial/Construction
Processes
SAE-400 Severe Duty � Stick
� Gouging
Great for Off-Shore Salt Spray and Other Corrosive Environments CC DC 3
Output Input D
kW
Key Options
For off-shore and other corrosive environments the SAE-400 Severe Duty (The “Silver Bullet�)
� K2637-1 Large Two-Wheeled
is the preferred choice—featuring great arc performance, design simplicity, high reliability Road Trailer with Duo-Hitch�:
and extreme ruggedness! Ball/Eye Hitch Combo
� K704 Accessory Kit, 400 Amp
� Stainless steel and hot-dip galvanized case � More options at end of section
and internal sheet metal parts.
� Stainless steel brushholder assemblies. Literature
E6.180.1
� All copper coils.
� Coated radiator, fuel tank, laminations and
wire connections.
� Sealed switches.
� Rugged Construction—Heavy steel gauge
case withstands rough field handling.
� Spark arrestor and engine air intake shutdown
per Mineral Management Services Code.
� Large diameter stick welding and arc gouging
with up to 3/8" (10 mm) carbons.
� Dual Continuous Control—both current and
open circuit voltage for precise control.
� Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
SAE-400 K1278-8 400A/40V/100% 80-575A DC Perkins® 1104C-44 Diesel 4 68.4 @ 1725 50 x 28 x 83 2,210
Severe Duty 500A/40V/35% 3,000 watts Power (1270 x 711 x 2109) (1,002)
Assembled on a heavy guage galvanized steel frame. Designed for
Stainless steel roof, doors, control panel
durability on the job site. Rugged construction withstands rough
and remote control box.
field handling, protecting internal parts.
Radiator � Phenolic (plastic) dip-coated for
Fuel tank coated inside and out with plastisol.
corrosion protection.
Material does not interact with diesel fuel
All copper coil windings. Improved coil insulation
Lexan� nameplates � printing will for increased durability.
not wash out from salt spray.
Generator, armature and exciter lamination
stacks are processed through an E-Coat
Weather protective covers on
(Electro-Coating) system for a tough,
all receptacles.
completly bonded protective coating.
All toggle switches sealed Brushholder assemblies are stainless steel and
to protect against moisture. non-metalic materials to avoid corrosion.
Hot-dip galvanized base, radiator shroud
All switch and wire connections are coated for
and internal steel components.
corrosion protection and to prevent electrical
”tracking� between contacts.
www.lincolnelectric.com/engine-drives 57
Engine Drives: Industrial/Construction
Processes
Vantage 400 ® � Stick � Gouging
� TIG � Flux-Cored
� MIG
Compact, Multi-Process, Excellent Value CC DC 19P
Output Input D
CV kW
The Vantage® 400 is one of the most compact 400 amp engine-driven Ready-Pak® Package Includes
welder/generators in the construction, pipe or rental fleet market � Vantage® 400
today. It's also one of the most quiet, with a smooth running � Road Trailer with Duo-Hitch�:
4-cylinder Perkins® diesel engine. Use this multi-process Ball/Eye Hitch Combo
� Fender and Light Kit
welder for arc gouging with up to 5/16" carbons, stick
� Cable Rack
welding with up to 1/4" electrodes and CV wire � Cable Connectors (qty. 2)
welding with up to 3/32" wire. � Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
� Standard stainless steel roof, side panels and engine- � Electrode Cable 3/0, 10 ft. (3 m)
access door. � Work Cable 3/0, 50 ft. (15.3 m)
� 400A Electrode Holder
� VRD� Voltage Reduction Device™�Reduced � 500A Work Clamp
OCV in the CC-Stick weld mode.
Key Options
� Plenty of AC Generator Power
� K2636-1 Medium Two-Wheel
� 19 kW peak (17 kW continuous) 3-phase 240V AC.
Road Trailer with Duo-Hitchâ„?:
� 12 kW peak (11 kW continuous) 1-phase 120/240V AC.
Ball/Eye Hitch Combo
� Low Noise�99.1 dBA Lwa sound power � K704 Accessory Kit, 400 Amp
(74.8 dB at 23 ft./7 m). � K857-1 Remote Control, 100 ft.
� More options at end of section
� Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.) Literature: E6.210
Product Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
Vantage® 400 K2410-1 400A/36V/100% 30-500A DC Perkins® 404D-22 Diesel 4 32.7 @ 1800 35.9 x 25.3 x 60 1,230
450A/32V/100% 40-300A Pipe (913 x 642 x 1524) (559)
Vantage 400 One-Pak K2508-3 20-250A DC TIG � �
® ®
Vantage® 400 Ready-Pak® K2509-3 14-36V CV � �
3-Phase AC Power:
19 kW Peak , 17 kW Continuous
1-Phase AC Power:
12 kW Peak , 11 kW Continuous
Processes
Vantage 500 ® � Stick � Flux-Cored
� TIG � Gouging
� MIG
500 Amps @ 100 Duty Cycle, 20,000 Watts AC Generator Power! CC DC 20
Output Input D
CV kW
If you’re looking for a rugged welder for demanding construction, rental Ready-Pak® Package Includes
fleet or repair applications, take a close look at the Vantage® 500. Standard � Vantage® 500
stainless steel panels, simple controls and Chopper Technology® � Road Trailer with Duo-Hitch�:
Ball/Eye Hitch Combo
deliver the low maintenance, long service life, easy operation
� Fender and Light Kit
and great arc performance every owner appreciates.
� Cable Rack
� Electrode Cable 3/0, two 50 ft.
� Corrosion-resistant stainless steel case. (15.3 m) lengths
� Multi-process powerhouse�500 amps at 100% duty cycle, � Electrode Cable 3/0, 10 ft. (3 m)
� Work Cable 3/0, 50 ft (15.3 m)
or 575 amps at 50%.
� 400A Electrode Holder
� Plenty of AC Generator Power � 500A Work Clamp
� 20 kW continuous 3-phase 240V AC
� 12 kW continuous 1-phase 120/240V AC Key Options
� K2636-1 Medium Two-Wheel
� Digital Weld Meters and Fuel, Oil Pressure and
Road Trailer with Duo-Hitchâ„?:
Engine Temperature gauges.
Ball/Eye Hitch Combo
� Select a 48 HP oil/air-cooled Deutz® or 54 HP � K704 Accessory Kit, 400 Amp
� K857-1 Remote Control, 100 ft.
water-cooled Cummins® engine.
� More options at end of section
� Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.) Literature: E6.216
Product Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
Vantage® 500 K2405-1 500A/40V/100% 30-575A DC Deutz® F4L-2011 Diesel 4 48 @ 1800 50.9 x 31.5 x 63.1 1,532
550A/36V/60% 40-300A Pipe (1293 x 800 x 1603) (695)
Vantage 500 One-Pak K2288-3 575A/35V/50% 20-250A DC TIG � �
® ®
Vantage® 500 Ready-Pak® K2290-3 14-40V CV � �
Vantage® 500 K2406-1 3-Phase AC Power: Cummins® B3.3 Diesel 54 @ 1800 50.9 x 31.5 x 63.1 1,443 (655)
20 kW Continuous (1293 x 800 x 1603)
Vantage 500 One-Pak K2289-3 1-Phase AC Power: � �
® ®
Vantage® 500 Ready-Pak® K2291-3 12 kW Continuous � �
www.lincolnelectric.com/engine-drives
58
Engine Drives: Industrial/Construction
Processes
Air Vantage 500 ®
� Stick
� TIG
� MIG
It’s Three in One � Welder, Generator and Air Compressor � Flux-Cored
� Gouging
When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy CC DC 20
Output Input D
duty construction, and rental fleet use. A direct gear-driven compressor pumps CV kW
plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or Ready-Pak® Package (K2366-3)
other air tools. A powerful 500 amps @ 100% duty cycle is enough Includes
for almost any stick, TIG, MIG or flux-cored welding project. � Air Vantage® 500
� Road Trailer with Duo-Hitch�:
Ball/Eye Hitch Combo
� Rotary screw compressor rated at 60 CFM, 100 PSI,
� Fender and Light Kit
100% duty cycle.
� Cable Rack
� Multi-process powerhouse�500 amps at 100% � Cable Connectors (qyt. 2)
duty cycle, or 575 amps at 50%. � Electrode Cable 3/0, two 50 ft.
(15.3m) lengths
� Plenty of AC Generator Power
� Electrode Cable 3/0, 10 ft. (3 m)
� 20 kW continuous 3-phase 240V AC � Work Cable 3/0, 50 ft (15.3 m)
� 12 kW continuous 1-phase 120/240V AC � 400A Electrode Holder
� 500A Work Clamp
� Stainless steel corrosion-resistant enclosure.
� Three-year warranty on welder. (Engine is Key Options
warranted separately by the manufacturer.) � K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitchâ„?:
Ball/Eye Hitch Combo
� K704 Accessory Kit, 400 Amp
� K857-1 Remote Control, 100 ft.
� More options at end of section
Literature
E6.217
Product Product Rated Output Type of No. of HP & Speed HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
Air Vantage® 500 K2325-1 500A/40V/100% 30-575A DC Cummins® B3.3 Diesel 4 56 @ 1,800 50.8 x 32.7 x 63.1 1,690
550A/36V/60% 40-300A Pipe (1290 x 831 x 1603) (766)
Air Vantage 500 One-Pak K2364-3 575A/35V/50% 20-250A DC TIG � �
® ®
Air Vantage® 500 Ready-Pak® K2366-3 14-40V CV � �
3-Phase AC Power:
20 kW Continuous
1-Phase AC Power:
12 kW Continuous
Compressor: 60 CFM, 100 PSI
Vantage® engine-driven welders get the job done!
www.lincolnelectric.com/engine-drives 59
Engine Drives: Industrial/Construction
Engine Drives: Industrial/Construction Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Pipeliner® 200D Vantage® 300 (Kubota® and Deutz®)
General Options General Options
K903-1 Spark Arrestor Kit K802N Power Plug Kit, 20 amp
K2636-1 Medium Two-Wheel Trailer & Duo-Hitchâ„? Ball/Eye Hitch K802R Power Plug Kit, 15 amp
K2639-1 Fender and Light Kit T12153-9 Full KVA Power Plug (1-Phase)
K2640-1 Cable Rack T12153-10 Full KVA Power Plug (3-Phase)
K1858-1 Service Indicator Kit K2636-1 Medium Two-Wheel Trailer & Duo-Hitchâ„? Ball/Eye Hitch
K2423-1 Stainless Steel Sheet Metal Kit K2639-1 Fender and Light Kit
Stick Options K2640-1 Cable Rack
K704 Accessory Kit, 400 Amp K2641-2 Four-Wheel Yard Trailer with Duo-Hitchâ„? Ball/Eye Hitch
K875 Accessory Kit, 150 Amp K1898-1 Spark Arrestor Kit
K924-5 Remote Control Kit, 100 ft. K2467-1 Digital Weld Meters Kit (for K2409-1 and K2499-1)
K2642-1 Polarity/Multi-Process Switch
Wire Feeder Options
K2663-1 Docking Kit
K623-1 Wire Feed Module
K2613-1 LNâ„?-25 PRO Wire Feeder w/Internal Contactor Stick Options
& Gas Solenoid K704 Accessory Kit, 400 Amp
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" K857 Remote Output Control, 25 ft. (7.6m)
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid K857-1 Remote Output Control, 100 ft. (30m)
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K2627-2 Remote Output Control with 120V AC
K2464-1 Remote Control Kit, 100 ft. TIG Options
K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft. 2 pc)
KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
Classic® 300D (Perkins® and Kubota®)
K870 Foot Amptrol®
General Options
K963-3 Hand Amptrol® (Rotary Track Style)
K802D Power Plug Kit
K2535-1 Precision TIG® 225 Ready-Pak® Package
K903-1 Spark Arrestor Kit
K1816-1 Full-KVA Adapter Kit (1-phase)
K2636-1 Medium Two-Wheel Trailer & Duo-Hitchâ„? Ball/Eye Hitch
K2350-2 Invertec® V205-T AC/DC One-Pak®
K2639-1 Fender and Light Kit
K1816-1 Full-KVA Adapter Kit (1-phase)
K2640-1 Cable Rack
Wire Feeder Options
K1858-1 Service Indicator Kit
K2613-1 LNâ„?-25 PRO Wire Feeder w/Internal Contactor
K2423-1 Stainless Steel Sheet Metal Kit
& Gas Solenoid
Stick Options
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"
K704 Accessory Kit, 400 Amp
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
K924-5 Remote Control Kit, 100 ft.
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
TIG Options
K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045"
K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
KP1696-1 Drive Roll Kit, .035" and .045" Solid
KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
K316L-2 LNâ„?-23P Wire Feeder
K930-2 TIG Module
K2393-1 Input Cable Assembly for LNâ„?-23P, 25 ft. (7.6 m)
K936-4 Control Cable (9-pin to 115V plug)
K2393-2 Input Cable Assembly for LNâ„?-23P, 75 ft. (22.9 m)
K937-45 Control Cable Extension, 45 ft.
K345-10 Magnum® 350A FCAW-SS Gun 10 ft., .068"-5/64"
K814 Arc Startâ„? Switch
Spool Gun Options
K938-1 Contactor Kit
K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
Wire Feeder Options
K488 SG Control Module
K623-1 Wire Feed Module
K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
K2613-1 LNâ„?-25 PRO Wire Feeder w/Internal Contactor
Plasma Cutting Options
& Gas Solenoid
K1580-1 Pro-Cut® 55 with 25 ft. Torch
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"
K1816-1 Full-KVA Adapter Kit (1-phase)
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045"
KP1696-1 Drive Roll Kit, .035" and .045" Solid
K316L-2 LNâ„?-23P Wire Feeder
K2393-1 Input Cable Assembly for LNâ„?-23P, 25 ft. (7.6 m)
K2393-2 Input Cable Assembly for LNâ„?-23P, 75 ft. (22.9 m)
K345-10 Magnum® 350A FCAW-SS Gun 10 ft., .068"-5/64"
K2464-1 Remote Control Kit, 100 ft
Spool Gun Options
K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488 SG Control Module
K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
www.lincolnelectric.com/engine-drives
60
Engine Drives: Industrial/Construction
Engine Drives:
Industrial/Construction Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
SAE-400
Vantage® 400 (Perkins®)
General Options
General Options
K802D Power Plug Kit
K802N Power Plug Kit, 20 amp
K1690-1 GFCI Receptacle Kit, 120V, 20 Amp
K802R Power Plug Kit, 15 amp
K2637-1 Large Two-Wheel Trailer & Duo-Hitchâ„? Ball/Eye Hitch
T12153-9 Full-KVA Power Plug (1-Phase)
K2639-1 Fender and Light Kit
T12153-10 Full-KVA Power Plug (3-Phase)
K2640-1 Cable Rack
K2636-1 Medium Two-Wheel Trailer & Duo-Hitchâ„? Ball/Eye Hitch
K2641-1 Four-Wheel Yard Trailer with Duo-Hitchâ„? Ball/Eye Hitch
K2639-1 Fender and Light Kit
K1858-1 Service Indicator Kit
K2640-1 Cable Rack
K1735-1 Multi-Weldâ„? 350 (See Bulletin E5.302)
K2641-2 Four-Wheel Yard Trailer with Duo-Hitchâ„? Ball/Eye Hitch
Stick Options K903-1 Spark Arrestor Kit
K704 Accessory Kit, 400 Amp K1858-1 Service Indicator Kit
K924-5 Remote Control Kit K2642-1 Polarity/Multi-Process Switch
TIG Options K2663-1 Docking Kit
K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc) K2679-1 Cold Weather Heater and Tarp Kit
KP509 Parts Kit for PTW-18 and PTA-26 Series Torches Stick Options
K930-2 TIG Module K704 Accessory Kit, 400 Amp
K936-4 Control Cable (9-pin to 115V plug) K857 Remote Output Control, 25 ft. (7.6 m)
K937-45 Control Cable Extension, 45 ft. K857-1 Remote Output Control, 100 ft. (30 m)
K814 Arc Startâ„? Switch K2627-2 Remote Output Control with 120V AC
K938-1 Contactor Kit
TIG Options
Wire Feeder Options K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
K385-2 CV Adapter (with MS-Type connection, local/remote switch) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
K316L-2 LN�-23P Wire Feeder K870 Foot Amptrol®
K355-10 Magnum® 250A FCAW-SS Gun 10 ft., .068"-5/64" K963-3 Hand Amptrol® (Rotary Track Style)
K2379-1 SAE-400/LN�-23P Interface Kit K2535-1 Precision® TIG 225 Ready-Pak® Package
K385-1 CV Adapter (w/o MS-Type connection, local/remote switch) K1816-1 Full-KVA Adapter Kit (1-phase)
K316L-1 LN�-23P Wire Feeder K2350-2 Invertec® V205-T AC/DC One-Pak®
K345-10 Magnum® 350A FCAW-SS Gun 10 ft .068-5/64 K1816-1 Full-KVA Adapter Kit (1-phase)
K350 LNâ„?-23P Adapter Kit, for Terminal Strip Connection
Wire Feeder Options
K2613-1 LNâ„?-25 PRO Wire Feeder w/Internal Contactor
K2613-1 LNâ„?-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
& Gas Solenoid
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045"
K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045"
KP1696-1 Drive Roll Kit, .035" and .045" Solid
KP1696-1 Drive Roll Kit, .035" and .045" Solid
K316L-2 LNâ„?-23P Wire Feeder
SAE-400 Severe Duty K2393-1 Input Cable Assembly for LNâ„?-23P, 25 ft. (7.6 m)
K2393-2 Input Cable Assembly for LNâ„?-23P, 75 ft. (22.9 m)
General Options
K345-10 Magnum® 350A FCAW-SS Gun 10 ft., .068"-5/64"
K802D Power Plug Kit
K1690-1 GFCI Receptacle Kit, 120V, 20 Amp Spool Gun Options
K2637-1 Large Two Wheel Trailer & Duo-Hitch� Ball/Eye Hitch K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K2639-1 Fender and Light Kit K488 SG Control Module
K2640-1 Cable Rack K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
K2641-1 Four-Wheel Yard Trailer with Duo-Hitchâ„? Ball/Eye Hitch Plasma Cutting Options
Stick Options K1580-1 Pro-Cut® 55 with 25 ft. Torch
K704 Accessory Kit, 400 Amp K1816-1 Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives 61
Engine Drives: Industrial/Construction
Engine Drives:
Industrial/Construction Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
Vantage® 500 (Deutz® and Cummins®) Air Vantage® 500
General Options General Options
K802N Power Plug Kit, 20 amp K802N Power Plug Kit, 20 amp
K802R Power Plug Kit, 15 amp K802R Power Plug Kit, 15 amp
T12153-9 Full-KVA Power Plug (1-Phase) T12153-9 Full-KVA Power Plug (1-Phase)
T12153-10 Full-KVA Power Plug (3-Phase) T12153-10 Full-KVA Power Plug (3-Phase)
K2636-1 Medium Two Wheel Trailer & Duo-Hitchâ„? Ball/Eye Hitch K2636-1 Medium Two Wheel Trailer & Duo-Hitchâ„? Ball/Eye Hitch
K2639-1 Fender and Light Kit K2639-1 Fender and Light Kit
K2640-1 Cable Rack K2640-1 Cable Rack
K2641-2 Four-Wheel Yard Trailer with Duo-Hitchâ„? Ball/Eye Hitch K2641-2 Four-Wheel Yard Trailer with Duo-Hitchâ„? Ball/Eye Hitch
K887-1 Ether Start Kit K887-1 Ether Start Kit
K899-1 Spark Arrestor Kit (Deutz) K1847-1 Spark Arrestor Kit
K1847-1 Spark Arrestor Kit (Cummins) K2354-1 Air Dryer Kit
K1858-1 Service Indicator Kit (Cummins) K2356-1 Control Panel Cover Kit
K2356-1 Control Panel Cover Kit K2340-1 Lockable Fuel Cap/Flash Arrestor Kit
K2340-1 Lockable Fuel Cap/Flash Arrestor Kit K2359-1 Cold Weather Heater and Tarp Kit
K2359-1 Cold Weather Heater & Tarp Kit (Cummins) K2642-1 Polarity/Multi-Process Switch
K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit
K2663-1 Docking Kit Stick Options
Stick Options K704 Accessory Kit, 400 Amp
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m)
K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
K2627-2 Remote Output Control with 120V AC TIG Options
TIG Options K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc)
K1783-9 Pro-Torchâ„? TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches
KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol®
K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style)
K963-3 Hand Amptrol® (Rotary Track Style) K2535-1 Precision TIG® 225 Ready-Pak® Package
K2535-1 Precision® TIG 225 Ready-Pak® Package K1816-1 Full-KVA Adapter Kit (1-phase)
K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak®
K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase)
K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options
Wire Feeder Options K2613-1 LNâ„?-25 PRO Wire Feeder w/Internal Contactor
K2613-1 LNâ„?-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid
& Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045"
K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid
KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LNâ„?-23P Wire Feeder
K316L-2 LNâ„?-23P Wire Feeder K2393-1 Input Cable Assembly for LNâ„?-23P, 25 ft. (7.6 m)
K2393-1 Input Cable Assembly for LNâ„?-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LNâ„?-23P, 75 ft. (22.9 m)
K2393-2 Input Cable Assembly for LN�-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun, 10 ft., .068"-5/64"
K345-10 Magnum® 350A FCAW-SS Gun 10 ft., .068"-5/64" Spool Gun Options
Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module
K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. Plasma Cutting Options
Plasma Cutting Options K1581-1 Pro-Cut® 80 with 25 ft. Torch
K1581-1 Pro-Cut® 80 with 25 ft. Torch
www.lincolnelectric.com/engine-drives
62
� Designed For MIG or Flux-Cored
Processes
� Models For Shop Fabrication or
Field Construction
� Maximum Traction
� Precision Control
� 2-roll or 4-roll Wire Feeders
MODEL PROCESS WIRE FEED WIRE SIZE RANGE FEATURES
Submerged Arc
SPEED RANGE in. (mm)
Technology®
2-Roll Drive
4-Roll Drive
ipm (m/min)
Flux-Cored
Waveform
MIG-STT®
Control
Pulsed
High Speed High Speed Solid High Speed Cored
MIG
Low Speed Low Speed Solid Low Speed Cored
âś?
50-800 (1.3-20.3) .030-3/32 (0.8-2.4)
â„?
� �
Power Feed 25M .023-1/16 (0.6-1.6)
30-400 (0.76-10.1) .030-5/64 (0.8-2.0)
Digital
75-1200 (2.0-30.5) .025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)
â„?
� �
Power Feed 10M 50-800 (1.27-20.3) .025-3/32 (0.6-2.4) .035-.120 (0.9-3.0)
.025-1/16 (0.6-1.6)
75-1200 (2.0-30.5) .035-5/64 (0.9-2.0)
â„?
� �
Power Feed 10M Dual .025-3/32 (0.6-2.4)
50-800 (1.27-20.3) .035-.120 (0.9-3.0)
âś?
LF-72 �
50-800 (1.3-20.3) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0)
âś?
LF-74 �
100-800 (2.5-20.3) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0)
âś?
LF-74 Extra Torque �
50-400 (1.3-10.1) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)
â„?
LN -7 GMA � �
75-700 (1.9-17.8) .023-1/16 (0.6-1.6) .045-5/64 (1.2-2.0)
Analog
â„?
LN -8 �
.030-3/32 (0.8-2.4)
50-600 (1.3-15.2) .045-.120 (1.2-3.0)
â„?
LN -9 �
.035-.120 (0.9-3.0)
50-600 (1.3-15.2) .030-3/32 (0.8-2.4)
55-1250 (1.3-31.7) .023-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)
�
â„?
LN -10 35-750 (0.8-19.0) .023-5/64 (0.6-2.4) .035-1/8 (0.9-3.2)
.023-1/16 (0.6-1.6) .035-5/64 (0.9-3.0)
55-1250 (1.3-31.7)
�
DH-10 .023-3/32 (0.6-3.0 .030-1/8 (0.8-3.2)
35-750 (0.8-19.0)
�
STT -10 ® .023-.052 (0.6-1.4) �
35-500 (0.8-12.7)
âś?
â„?
� �
LN -15 50-700 (1.3-17.8) � .035-1/16 (0.9-1.6)
â„?
�
LN -23P 30-170 (0.76-4.3) .023-.052 (0.6-1.3) .068-5/64 (1.7-2.0)
âś?
â„?
LN -25 Pro 50-700 (1.3-17.7) �
.023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0)
Field
âś?
â„?
LN -25 Pro Extra Torque �
30-400 (0.8-10.1) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)
â„?
�
LN -25 .023-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)
50-700 (1.3-17.8)
â„?
�
LN -35 � .035-7/64 (0.9-2.8)
50-600 (1.3-12.8)
�
Cobramatic ® .030-1/16 (0.8-1.6) .030-1/16 (0.8-1.6)
0-800 (0-20.3)
KEY: Excellent Good Optional
www.lincolnelectric.com/wire-feeders 63
Semiautomatic Wire Feeders
Processes
â„?
Power Feed 25M � MIG � Stick
� Pulsed � TIG
� STT® � Gouging
Premium Welding Solution with a Portable Design! � Flux-Cored
40
Output Input
Lincoln offers this full featured design in a robust package that can meet industry challenges. VDC
The lightweight construction, durable case, as well as the patented design of the MAXTRAC® Unit Includes
wire drive system delivers the results you need. � Electrode Pigtail
� MSP4 Panel
� Push-Pull Capability Standard Functionality delivers premier aluminum performance � Dual Procedure/Memory Panel
� Push-Pull Gun Connector
by offering uniform feeding, as well as a flexible system for extending the gun.
� Remote Control Connector
� Hardened and Construction Ready. Built tough for rough environments. � Gun Receiver Bushing
From construction to shipbuilding, this design will meet your � Standard & Extra Torque Gearing
expectations. Packaged standard with a durable aluminum
case or an optional plastic case. Key Options
� Magnum® Gun and Cable
� Internal Lighting. High intensity LEDs illuminate the Assemblies
wire drive. � Magnum® Self-Shielded Gun and
Cable Assemblies
� Internal heating maintains control of humidity on your
� K2447-2 Python®-Plus Push-Pull
consumable by keeping the package warmed and pro-
Gun
tected in an enclosed case.
� K1543-25 ArcLink®/Linc-Net�
� Mode Select Panel (MSP4) allows easy access to the Control Cables
Power Wave® library of waveforms. Advanced controls � K1733-4 MicroWire Straightner
� More options at end of section
and set-up options are only a fingertip away!
� Dual Procedure and Memory Buttons allow you to set-up Literature
an A and B procedure to simplify “on the-fly� switching. E8.271
� Three-year warranty on parts and labor.
Product Product Input Wire Feed Speed Range Wire Size Range � Solid Wire Size Range � Cored HxWxD Net Weight
Name Number Power Gearing ipm (m/min) in. (mm) in. (mm) in. (mm) lbs.(kg)
Power Feedâ„? 25M K2536-1 40 VDC Standard Speed Solid: 50-800 (2.5-20.3) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0) 14.5 x 8.5 x 23.5 35
(factory setting) Cored: 50-800 (2.5-20.3) (368 x 216 x 597) (15.9)
Extra Torque Solid: 30-400 (1.3-10.4) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)
Cored: 30-400 (1.3-10.4)
â„?
Power Feed 10M
Processes
� MIG
� Pulsed
� STT®
Single and Dual Bench Wire Feeders � Flux-Cored
� Stick
When you need a versatile, multi-process industrial wire feeder for welding virtually any material, � TIG
you need the Power Feed� 10M. Choose the Power Feed� 10M for automotive manufacturing, � Gouging
shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction, particularly 40
Output Input
when code-quality work is required. VDC
Dual Bench Model Includes
� World-class arc performance on steel, stainless steel, aluminum
� Wire Reel Stand
and other materials.
� MSP4 Panel
� Waveform Control Technology® featuring patented processes � Dual Procedure/Memory Panel
like Pulse-On-Pulse®, for a TIG-like bead appearance, and � ArcLink®/Linc-Net� Control Cable
� Weld Power Cable, 8 ft.
Power Mode®, for a stable arc at low current levels.
� High Speed Pinion Gear
� Utilizes ArcLink®—the leading digital communication pro- � Power Wave® Utilities CD-ROM
tocol for welding, making it the best choice for seamless, with Weld Managerâ„?
time critical integration with the power source.
Key Options
� Pulsed MIG process—great for low spatter, low heat
� K1543-25 ArcLink®/Linc-Net�
input and out-of-position applications—makes virtually Control Cable, 25 ft. (7.6 m)
any operator a better welder! � K1733-1 Wire Straightener
� K2593-xx Coaxial Weld Power
� Easy-to-understand user interface panel with large
Cable, 25? ft. (7.6 m)
numeric displays make it easy to set weld parameters.
� More options at end of section
� Features push-pull capability for great performance
on aluminum. Literature
E8.266
� Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle in/min (m/min) in. (mm) in. (mm) lbs.(kg)
Power Feedâ„? 10M K2230-1 40 VDC 600A/60% High Speed: High Speed: 18.5 x 13.5 x 30.5 62
Single Bench Model 500A/100% 75-1200 (2.0-30.5) Solid: .025-1/16 (0.6-1.6) (470 x 343 x 775) (28.1)
Low Speed: Cored: .035-5/64 (0.9-2.0)
Power Feedâ„? 10M K2234-1 50-800 (1.27-20.3) Low Speed: 20.0 x 20.0 x 30.7 90
Dual Bench Model Solid: .025-3/32 (0.6-2.4) (508 x 508 x 781) (40.8)
Cored: .035-.120 (0.9-3.0)
www.lincolnelectric.com/wire-feeders
64
Semiautomatic Wire Feeders
Processes � Flux-Cored
â„?
Power Feed 10M � MIG � Stick
� Pulsed � TIG
� STT® � Gouging
Single and Dual Boom Wire Feeders 40
Output Input VDC
The Power Feedâ„? 10M single or dual industrial wire feeders are recommended for multi-process
Dual Boom Model Includes
wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrica- � MSP4 Panel
tion industries, particularly when code quality work is required. � Dual Procedure/Memory Panel
� Gun Trigger Cable
� Waveform Control Technology® featuring patented processes like Pulse-On-Pulse®, for � ArcLink®/Linc-Net� Control
a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels. Cables, 8 ft. (2.4 m) & 25 ft. (7.6 m)
� Hardware Kit (high speed pinion
� ArcLink® capability for networking welding equipment. gear, mounting hardware)
� Power Wave® Utilities CD-ROM
� Pulsed MIG process—great for low spatter,
with Weld Managerâ„?
low heat input and out-of-position applications�
makes virtually any operator a better welder!
Key Options
� Easy-to-understand user interface panel � Magnum Gun & Cable Assemblies
with large numeric displays so it's easy (See publication E12.10)
to set weld parameters. � K1733-1 Wire Straightner
� K2593-100 Coaxial Weld Power
� Weld Manager® software, for wireless #1 Cable, 100 ft.
remote access to system configuration, � KP1505-030S Drive Roll Kit �
allowing you to manage one or many .023-.030" (0.6-0.8 mm) Solid Wire
welding systems from the palm of your hand. Power Feed â„? 10M Single
Literature
Boom Model shown.
� Three-year warranty on parts and labor.
E8.267
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
Power Feedâ„? 10M K2314-1 40 VDC 600A/60% High Speed: High Speed: Control: 13.0 x 8.5 x 4.0 8.5
Single Boom Model 500A/100% 75-1200 (2.0-30.5) Solid: .025-1/16 (0.6-1.6) (330 x 215 x 105) (3.8)
Low Speed: Cored: .035-5/64 (0.9-2.0) Wire Drive: 7.6 x 12.9 x 13.7 30
50-800 (1.27-20.3) Low Speed: (195 x 325 x 345) (13.6)
Power Feedâ„? 10M K2316-1 Solid: .025-3/32 (0.6-2.4) Control: 13.0 x 8.5 x 4.0 8.5
Dual Boom Model Cored: .035-.120 (0.9-3.0) (330 x 215 x 105) (3.8)
Wire Drive: 9.0 x 19.0 x 15.5 50
(228 x 483 x 394) (22.7)
Processes
LF-72 � MIG
� Pulsed
� Flux-Cored
2-Roll Heavy Duty Industrial Feeder 24-42 50
Output Input 60
VAC
Hz
Designed for MIG and cored wire welding in job shop and manufacturing environments,
Base Model (K2327-4) Includes
the rugged LF-72 is built to deliver reliable performance day after day. � .035/.045" Drive Rolls and Guide
� Patented MAXTRAC® heavy-duty cast aluminum wire drive system Required Options
provides reliable feeding and durability. Weld Power Cable
� Brass-to-brass gun connections for better electrical
Key Options
conductivity that results in better arc performance.
� K2330-1 Postflow and Burnback
� Totally tool-less drive rolls and wire guide installation. Timer Kit
Two gear-driven wire drive rolls slide on and off easily! � K2329-1 Remote Voltage Control
Kit
� Calibrated wire feed speed dial for precise � K1546-1 Incoming Bushing for
and accurate settings. Lincoln Conduit
� More options at end of section
� In addition to great mild steel performance,
these feeders deliver positive arc starting
Literature
and feeding with stainless steel, aluminum
E8.11
and flux-cored wires!
� Control cable connector with a Spin-Nut�
Shown:
makes connecting the control cable a LF-72 Bench Model, Standard Duty
simple twist-of-the-wrist. (shown with optional wire.)
� Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)
LF-72 Base Model K2327-4 24-42 VAC 500 Amps @ 60% 50-800 Solid: .023-1/16 (0.6-1.6) 11.1 x 10.2 x 12.9 27
(no gun, no cable) 50/60 Hz 400 Amps @ 100% (1.3-20.3) Cored: .030-5/64 (0.8-2.0) (282 x 259 x 328) (12)
LF-72 Bench Model, K2327-2 9 Amps 12.6 x 10.9 x 22.5 53
Standard Duty(1) (320 x 277 x 574) (24)
LF-72 Bench Model, K2327-3 15.3 x 13.0 x 27.7 68
Heavy Duty (389 x 330 x 704) (31)
(1)
44 lbs. (19.9 kg) spool, max.
www.lincolnelectric.com/wire-feeders 65
Semiautomatic Wire Feeders
Processes
LF-74 � MIG
� Pulsed
� Flux-Cored
4-Roll Heavy Duty Industrial Feeder 24-42 50
Output Input 60
VAC
Hz
Designed for MIG and cored wire welding in job shop and manufacturing environments,
Base Model Includes
the rugged LF-74 wire feeders are built to deliver reliable performance day � Control Cable, 15 ft. (4.5 m)
after day. Select the LF-74 for large diameter wires, longer gun cables or � .035/.045" Drive Rolls and Guide
long boom conduit or hard automation applications.
Required Options
� Weld Power Cable
� Patented MAXTRAC® heavy-duty cast aluminum wire
drive system provides reliable feeding and durability.
Key Options
� Brass-to-brass gun connections for better electrical � K2330-1 Postflow and Burnback
conductivity that results in better arc performance. Timer Kit
� K2329-1 Remote Voltage Control
� Totally tool-less drive rolls and wire guide
Kit
installation. Four gear-driven wire drive rolls � K1546-1 Incoming Bushing for
slide on and off easily! Lincoln® Conduit
� K162-1 Spindle Adapter For
� Calibrated wire feed speed dial for precise
Readi-Reels and Spools
and accurate settings.
� More options at end of section
� In addition to great mild steel performance,
these feeders deliver positive arc Literature
starting and feeding with stainless E8.11
steel, aluminum and flux-cored wires!
� Control cable connector with a Spin-Nut� Shown:
LF-74 Bench Model,
makes connecting the control cable a Heavy Duty, Extra Torque
simple twist-of-the-wrist.
� Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)
LF-74 K2426-1 24-42 VAC 600 Amps @ 60% 100-800 Solid: .023-1/16 (0.6-1.6) 11.1 x 10.2 x 12.9 46
Base Model 50/60 Hz 500 Amps @ 100% (2.5-20.3) Cored: .030-5/64 (0.8-2.0) (282 x 259 x 328) (20)
LF-74 Bench Model, K2426-2 9 Amps 15.3 x 13.0 x 27.7 71
Heavy Duty (389 x 330 x 704) (32)
LF-74 Bench Model, K2426-3 50-400 Solid: .023-1/16 (0.6-1.6) 71
Heavy Duty Extra Torque (1.3-10.1) Cored: .030-3/32 (0.8-2.4) (32)
Processes
â„?
LN -7 GMA � MIG
� Flux-Cored
Semiautomatic, Constant Speed Wire Feeder 115
Output Input VAC
Required Options
The LNâ„?-7 GMA is a semiautomatic constant speed wire feeder that can be used with a variety
� Heavy Duty Wire Reel Stand
of Lincoln engine drives, DC or CV power sources in a shop or field environment. � Drive Roll Kit
� Control Cable
� Unique drive roll design provides positive feeding and � Terminal Strip Adapter Cable
quick reloading by simply starting wire into guide tube. � Control Extension Cable
The drive rolls and guide tubes are designed for long � Work and Feeder Cables Package
� Weld Power Cable
life and precise wire feeding.
� Completely enclosed case protects the heavy duty Key Options
wire drive mechanism from damage, but allows easy � More options at end of section
access to drive rolls.
Literature
� Dynamic braking system stops wire feed motor
E8.10
quickly to minimize crater sticking problems.
� Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)
LNâ„?-7 GMA K440-2 115 VAC 600A/60% 75-700 Solid: .023-1/16 (0.6-1.6) 10.9 x 9.8 x 9.6 26
(2 Roll) 50/60 Hz (1.9-17.8) Cored: .045-5/64 (1.2-2.0) (277 x 249 x 244) (10.9)
2.5 Amps
www.lincolnelectric.com/wire-feeders
66
Semiautomatic Wire Feeders
Processes
â„?
LN -8 � MIG
� Flux-Cored
� Submerged Arc
Semiautomatic Constant Speed Wire Feeder 115
Output Input VAC
The LNâ„?-8 is a semiautomatic constant speed wire feeder providing dependable
Required Options
performance and reliable operation, making it ideal for shop or field operations. � Drive Roll Kit
� Control Cable
� Unique drive roll design provides positive feeding and quick reloading by � Terminal Strip Adapter Cable
simply inserting the wire into the incoming guide tube. The drive rolls � Control Extension Cable
and guide tubes are designed for long life and precise wire feeding. � Weld Power Cable
� Completely enclosed case protects the heavy duty wire drive
Key Options
mechanism from damage, yet allows easy access to drive rolls. � K1524-3 Heavy Duty
Wire Reel Stand
� Dynamic braking system stops wire feed motor quickly to
� K1555-1 Insulated Lift Bail
minimize crater sticking problems.
� K1556-1 Light Duty Caster Kit
� Control circuit features “cold electrode� when the � K1557-1 Swivel Platform
gun trigger is released for added safety. � More options at end of section
� Solid state control compensates for wire drag and
Literature
input line variations to maintain accurate wire
E8.30
feed speed.
� Control of wire feed speed and voltage at the wire
feeder eliminates the need to return to the power
source to adjust procedures.
Shown with optional
� Three-year warranty on parts and labor. Heavy Duty Wire Stand.
(Wire not included.)
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
LNâ„?-8 K297 115 VAC 600A/60% 50-600 Solid: .040-3/32 (1.0-2.4) 10.9 x 9.8 x 9.6 36
50/60 Hz (1.3-15.2) Cored: .045-.120 (1.2-3.0) (277 x 248 x 244) (16.2)
Processes
â„?
LN -9 � Flux-Cored (Innershield®)
� Submerged Arc
Semiautomatic Constant Speed Wire Feeder 115
Output Input VAC
Required Options
The LNâ„?-9 is a semiautomatic constant speed wire feeder that provides dependable performance
� Drive Roll Kit
and reliable operation, making it ideal for shop or field operations. The LN�-9 is designed for � Control Cable
flux-cored wire without gas (Innershield®) and submerged arc welding. � Terminal Strip Adapter Cable
� Control Extension Cable
� Unique drive roll design provides positive feeding and quick � Weld Power Cable
reloading by simply starting wire into the guide tube. The
Key Options
drive rolls and guide tubes are designed for long life and
� K1524-3 Heavy Duty
precise wire feeding.
Wire Reel Stand
� Completely enclosed case protects the heavy duty wire � K1555-1 Insulated Lift Bail
drive mechanism from damage, yet allows easy access � K1556-1 Light Duty Caster Kit
to drive rolls. � K1557-1 Swivel Platform
� More options at end of section
� Standard digital meter can be set to display volts, inches
or meters/minute. Literature
E8.50
� Control circuit features “cold electrode� when the gun
trigger is released for added safety.
� Dynamic braking system stops wire feed motor
quickly to minimize crater sticking problems.
� Three-year warranty on parts and labor. Shown with optional
Heavy Duty Wire Stand.
(Wire not included.)
Product Product Input Output Capacity Wire Feed Speed Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle Range ipm (m/min) in (mm) in. (mm) lbs.(kg)
Aluminum Solid Cored Hardfacing
LN�-9 K357-1 115 VAC 600A/60% 50-600 � .040-3/32 .035-.120 7/64 11.5 x 11.3 x 11.5 42
(2 Roll) 50/60 Hz (1.3-15.3) (1.0-2.4) (0.9-3.0) (2.8) (292 x 287 x 292) (19)
2.5 Amps
www.lincolnelectric.com/wire-feeders 67
Semiautomatic Wire Feeders
Processes
â„?
LN -10 � MIG
� Flux-Cored
Single Header Wire Feeder 42
Output Input VAC
Bench Model (Standard Speed)
The LNâ„?-10 semiautomatic wire feeder features the revolutionary split wire guide which
Includes
precisely aligns and supports the wire through the entire feeding system. The system � Control Cable, 10 ft. (3.0 m)
also features a rugged 4 driven roll design for positive wire feeding. The LN�-10’s
modular design provides for many mounting options, including boom mounting. Required Options
� Drive Roll Kit
� Weld Power Cable
� Standard dual procedure allows operator to set
different voltage and wire feed speeds and
Key Options
switch between the two.
� K1501-10 Control Cable
� Selectable trigger control for standard 2-step, � K1798 Terminal Strip Adapter
interlocking 4-step, spot weld and cold feed Cable
� K1785-12 Control Cable
trigger control.
(Heavy Duty), 12 ft. (3.6 m)
� Digital Display standard. � K1785-16 Control Cable
(Heavy Duty), 16 ft. (4.8 m)
� Preflow/Postflow/Burnback and Spot Timer
� More options at end of section
standard.
� Three-year warranty on parts and labor. Literature
E8.200
Product Product Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number ipm (m/min) in (mm) in. (mm) lbs.(kg)
LNâ„?-10 Bench Model K1559-3 Low Gear: Solid: .023-5/64 (0.6-2.4) 16 x 15 x 31 65
(Standard Speed) 35-750 (0.8-19.0) Cored: .035-1/8 (0.9-3.2) (406 x 381 x 787) (29.5)
LNâ„?-10 K1564-4 High Gear: Solid: .023-1/16 (0.6-1.6)
Generic Boom Package 50-750 (1.3-19.0) Cored: .035-5/64 (0.9-2.0)
Processes
DH-10 � MIG
� Flux-Cored
� Submerged Arc
Double Header Wire Feeder 42
Output Input VAC
Precision times two! This DH-10 dual wire feeder utilizes Lincoln’s revolutionary split wire guide
®
Bench Model (Std./Std. Speed)
system to precisely align and feed wire, and its dual wire feeder system allows you to weld with Includes
two different wires, with two different welding procedures using one power source. � Control Cable, 10 ft. (3.0 m)
� Each side of the DH-10 wire drive system is driven by its Required Options
own motor and gear box for confidence that the feeder � Drive Roll Kit
� Weld Power Cable
won’t go down.
� Split wire guide and 4 driven rolls for positive wire feeding. Key Options
� K1501-10 Control Cable
� Presettable voltage and wire feed speed for extra control.
� K1798 Terminal Strip Adapter
� Standard dual procedure allows operator to set Cable
different voltage and wire feed speeds and switch � K1785-12 Control Cable
between the two. (Heavy Duty), 12 ft. (3.6 m)
� K1785-16 Control Cable
� Selectable trigger control for standard 2-step,
(Heavy Duty), 16 ft. (4.8 m)
interlocking 4-step, spot weld and cold feed
� Fume Extraction System
trigger control. � More options at end of section
� Digital Display standard.
Literature
� Preflow/Postflow/Burnback & Spot Timer E8.200
standard.
� Three-year warranty on parts and labor.
Product Product Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number ipm (m/min) in. (mm) in. (mm) lbs.(kg)
DH-10 K1499-3 35-750 Solid: .023-3/32 (0.6-2.4) 21 x 20 x 32 98
(0.8-19.0) Cored: .030-1/8 (0.8-3.2) (521 x 502 x 800) (44.4)
DH-10 K1521-7
Generic Boom Package
DH-10 K1499-4 Std: 35-750 Solid: .023-3/32 (0.6-2.4)
(Std./High Speed) (0.8-19.0) Cored: .030-1/8 (0.8-3.2)
High: 55-1250 Solid: .023-1/16 (0.6-1.6)
(1.3-31.7) Cored: .035-5/64 (0.9-2.4)
www.lincolnelectric.com/wire-feeders
68
Semiautomatic Wire Feeders
Processes
®
STT -10 � MIG-STT®
42
Output Input VAC
Semiautomatic Wire Feeder
Required Options
Drive Roll Kit
The sophisticated STT®-10 Process Controller was designed specifically to work with
the revolutionary STT® II power source. Its microprocessor controls make the STT®-10 Key Options
easy to develop optimal procedures and set the range of operator adjustments. � K1758-50 Control Cable,
50 ft. (15.2 m).
� Presettable background and peak current settings for � K940-25 Sense Lead Kit,
optimum starting performance. 25 ft. (7.6 m)
� More options at end of section
� Split wire guide and four drive rolls for positive feeding.
Literature
� Modular design for many mounting options.
E8.190
� Range control keeps procedures in the “sweet spot�.
� Four step trigger for “cruise control� on long welds
and hard automation.
� Three-year warranty on parts and labor.
Product Product Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number ipm (m/min) in. (mm) in. (mm) lbs.(kg)
STT®-10 K1560-2 35-500 Solid: .023-.052 (0.6-1.4) 16 x 15 x 31 65
(0.8-12.7) (406 x 381 x 787) (29.5)
Processes
â„?
LN -15 � MIG
� Pulsed
� MIG-STT®
Portable, Semiautomatic Wire Feeder (Control Cable Model only)
� Flux-Cored
The LNâ„?-15 is one of the smallest and most maneuverable wire feeders for the construction,
Output
shipbuilding and pipeline industries available on the market today. The LNâ„?-15 is available
in both Across-The-Arc and Control Cable versions. Both offer outstanding welding Unit Includes
performance, including pulse welding, on a wide variety of steel, stainless steel, � K1500-2 Gun Receiver Bushing
� Carrying Strap
aluminum and alloy materials.
� Spindle Adapter for 8" O.D. Spools
� Standard Contactor (Across-The-
� Designed for MIG, Pulsed MIG, Flux-Cored, and Metal-Cored
Arc Model)
welding processes using light weight 8" diameter spools.
� Illuminated digital meters are easy to read in Required Options
adverse lighting conditions. � Drive Roll Kit
� Fully enclosed molded case is heat, spatter Key Options
and impact resistant. � K1500-1 Gun Receiver Bushing
� K1500-2 Gun Receiver Bushing
� Double latch case seals tight to protect drive
� K1797-25 Control Extension
system and wire from dirt, dust and rain.
Cable, 25 ft. (7.6 m)
� Full body aluminum roll cage provides sturdy � K1797-50 Control Extension
impact protection and all-around handles for Cable, 50 ft. (15.2 m)
easy portability. � More options at end of section
� Adjustable carrying strap makes it easy to Literature
carry and hang. E8.60
� Compact unit fits easily through 14" diameter
manhole/manway.
� Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
LNâ„?-15 K1870-1 15-110 VDC 300A/60% 50-700 Solid: .023-.052 (0.6-1.3) 12.7 x 8.7 x 23 30
Across-The-Arc (1.3-17.8) Cored: .035-1/16 (0.9-1.6) (356 x 188 x 533) (15.4)
LNâ„?-15 K1871-1 42 VAC 500A/60% 28
Control Cable (12.7)
www.lincolnelectric.com/wire-feeders 69
Semiautomatic Wire Feeders
Processes
â„?
LN -23P � Innershield
Output
Semiautomatic Wire Feeder
Unit Includes
� 25 ft. (7.6m) Control Cable
The LNâ„?-23P semiautomatic wire feeder is able to handle the
� 25 ft. (7.6m) 1/0 Electrode Cable
toughest work sites and is an excellent choice for field erection � 3/32" Drive Rolls and Guide Tubes
and pipe welding applications. It is portable, easy to set-up, and
ideal for reaching difficult locations. Required Options
� Adapter Kit
� FCAW-SS 90° Nozzle
� Weighs less than 50 lbs. (22.7 kg) including optional Magnum®
� More options at end of section
Innershield® gun and 14 lb (6.3 kg) coil of electrode.
� Continuous wire feed speed control, voltage control and Literature
analog voltmeter are standard. E8.90
� Completely enclosed wire reel keeps the wire free of
contaminants.
� Equipped with trigger interlock circuit to reduce operator
fatigue.
� Gun-mounted two-position switch allows on-the-fly change
to 83% of the preset wire feed speed.
� Electrode and control cable quickly connect to power source.
� One or two LN�-23P wire feeders can be directly connected
to recommended Lincoln® power sources, but only one can
be used at a time.
LNâ„?-23P shown with options
� Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
LNâ„?-23P K316L-1 14-50V DC 350A/60% 30-170 .068-5/64 20.5 x 9 x 19 27
K316L-2(1) (90V DC Max. OCV) (0.76-4.3) (1.7-2.0) (520 x 230 x 480) (12.3)
(1)
See Engine Drive Section for compatible equipment.
Processes
â„?
LN -25 PRO � MIG
� Pulsed
� Flux-Cored
Portable Industrial Wire Feeder 15-110
Output Input VDC
Built upon the tradition and success of the LNâ„?-25, the new LNâ„?-25 PRO is designed LNâ„?-25 PRO Includes
to be simple, reliable and easy to service. The LN�-25 PRO is ideal for field � Internal Contactor
construction and fabrication, shipyards, and rental companies. � Gas Solenoid
� Flowmeter
� 2-Step/trigger interlock provides comfort for long welds. � Arc Sensing Lead & Clip,
15 ft. (4.5m)
� Analog Voltmeter with polarity indicator LED automatically � 2 Gun Bushings (K1500-2
adjusts to welding polarity. installed; K1500-1 loose)
� Non-linear wire feed speed gives single range control, yet
Required Options
maintains sensitivity with low wire feed speed.
� Drive Roll and Guide Kit
� Sturdier and rugged spindle design with an incorporated
brake. Key Options
� More options at end of section
� Lightweight, impact and flame resistant polycarbonate
case design keeps the internal components protected.
Power Sources
� Potted and trayed PC board protects against All electric or engine drive welders
with CV capability.
moisture and corrosion.
� Reel locking mechanism eliminates spindle cross Literature
threading. E8.105
� Case can be replaced in less than 5 minutes �
eliminates downtime.
� Timer Kit available � includes preflow, postflow and burnback.
Product Product Input Output Capacity Gas Solenoid & Wire Feed Speed Range Wire Size Range - in. (mm) HxWxD Net Weight
Name Number Power Current/Duty Cycle Flow Meter ipm (m/min) Solid Cored Aluminum in. (mm) lbs.(kg)
LNâ„?-25 PRO K2613-1 15-110V DC 325A/100% YES 50-700 (1.3-17.7) .023-1/16 .030-5/64 .035-1/16 15 x 8 x 22 37 (16)
Standard 450A/60% (0.6-1.6) (0.8-2.0) (0.9-1.6) (381 x 203 x 558)
LNâ„?-25 PRO K2613-2 30-400 (0.8-10.1) .030-3/32
Extra Torque (0.8-2.4)
www.lincolnelectric.com/wire-feeders
70
Semiautomatic Wire Feeders
Processes
â„?
LN -25 � MIG
� Flux-Cored
Portable Construction Wire Feeder Output
LNâ„?-25 Model (K449) Includes
The LNâ„?-25 semiautomatic wire feeder is ideal for field or construction use. Since it is powered
� Internal Contactor and Gas
across the arc, no control cables are needed! Simply connect the weld cable, attach the arc Solenoid
sensing clip, and you’re ready to go. � Arc Sensing Lead and Clip,
15 ft. (4.5 m)
� For MIG and flux-cored arc welding processes using up � Weld Power Cable, 20" (508 mm)
to 44 lb. (19.9 kg) spools.
Required Options
� Designed for .023-1/16" (0.6-1.6 mm) solid, .035-5/64" � Gun and Cable Assembly
(0.9-2.0 mm) cored and .035-1/16" (0.9-1.6 mm) aluminum � Drive Roll Kit
wire sizes. � Weld Power Cable
� Selectable dial for setting low range, 50-350 ipm
Key Options
(1.3-8.9 m/min) wire feed speed or high range, 50-700 ipm
� More options at end of section
(1.3-17.8 m/min) wire feed speed.
� Includes DC voltmeter, voltmeter polarity switch and 15 ft. Power Sources
All electric or engine drive welders
(4.6 m) arc sensing lead and clip and 20" (508 mm) weld
with CV capability.
power cable.
� Automatic overvoltage and motor overload shutdown Literature
protection. E8.100
� Double-latched case features an insulated gun
holder and easy access to wire.
� Entire unit is compact and portable and will pass
through a 16" (400 mm) diameter manhole/manway.
� Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
LNâ„?-25 K449 15-40V DC up to: 350A/60% 50-700 Solid: .023-1/16 (0.6-1.6) 14 x 7.4 x 21 35
Across-The-Arc (110V DC Max. OCV) (1.3-17.8) Cored: .035-5/64 (0.9-2.0) (356 x 188 x 533) (15.4)
www.lincolnelectric.com/wire-feeders 71
Semiautomatic Wire Feeders
Processes
â„?
LN -35 � Flux-Cored (Self-Shielded Wires
only)
Rugged, Portable Wire Feeder Output
Unit Includes
The LNâ„?-35 is an across-the-arc, semiautomatic wire feeder for
� Wire Reel Stand
hardfacing and fabrication applications using self-shielded, � Coil Adapter and Case
flux-cored welding electrodes.
Key Options
� The LN�-35 is designed to feed .035-7/64" (0.9-2.8 mm) � K1840-10 Weld Power Cable �
flux-cored electrodes. Twist-Mateâ„?-to-Lug, 10 ft. (3.0 m)
� K1842-10 Weld Power Cable �
� Enhanced starting control for smooth arc starting in Lug-to-Lug, 10 ft. (3.0 m)
CV mode. � K1842-35 Weld Power Cable �
Lug-to-Lug, 35 ft. (10.6 m)
� Electronic circuits protect wire feeder from overload.
� K1842-60 Weld Power Cable �
� Adjustable wire feed speed for settings of Lug-to-Lug, 60 ft. (9.1 m)
50-500 ipm (1.3-12.8 m/min). � More options at end of section
� Three-year warranty on parts and labor.
Literature
E8.110
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
LNâ„?-35 K2281-1 15-40V DC 500A/60% 50-500 (1.3-12.8) Cored: .035-7/64 (0.9-2.8) 27.0 x 10.0 x 30.0 82
Across-The-Arc (Max. OCV: 110V DC) (686 x 254 x 762) (37)
NOTE: A constant voltage (CV) power source is recommended for self-shielded, flux-cored arc welding (FCAW-S). The LNâ„?-35 may be used
with a constant current (CC) power source for non-critical applications where weld quality and deposition properties are not critical.
Processes
Cobramatic ® � MIG
� Pulsed
Push-Pull Cabinet 42
Output Input VAC
Unit Includes
The Cobramatic® incorporates a push-pull drive system that virtually eliminates the problems
� 14-Pin Control Cable, 8 ft. (5.4 m)
associated with wire feeding. Cobramatic® is a great MIG welding choice for all wire types. � Gas Purge/Trigger Latch Kit
� Push-pull wire drive system yields reliable, consistent, Required Options
trouble-free wire feeding up to 50 ft. (15.2 m) from the � Python® Push-Pull Gun
cabinet. � CobraMAX� Push-Pull Gun
� Compatible with complete line of Lincoln®
Key Options
push-pull guns. � K1520-1 42 Volt Transformer Kit
� Feeds aluminum wire diameters .030-1/16" � K1679-1 Control Cable for
Power Wave® 450 ONE
(0.8-1.6 mm) with only a contact tip change.
� More options at end of section
� Patented paddle holds wire straight and level
during feeding to minimize damage to the wire. Literature
E8.300
� Patented clutch/brake system keeps wire from
over running on shut-off.
� Tool-less spool brake adjustment knob allows
for easy tension adjustment.
� Simplified wire tension adjustment using
two position steel/aluminum selector for
foolproof operation.
� Three-year warranty on parts and labor.
NOTE: Cobramatic®, CobraMAX �, Prince® XL and Python® are registered trademarks of MK Products, Inc.
Output Capacity(1)
Product Product Input Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
Cobramatic® K2259-1 42 VAC 400A/100% 0-800 Max. Solid: .030-1/16 (0.8-1.6) 14.8 x 9.5 x 19.3 47
(0-20.3) Cored: .030-1/16 (0.8-1.6) (376 x 241 x 490) (21)
(1) With appropriate gun.
www.lincolnelectric.com/wire-feeders
72
Semiautomatic Wire Feeders
Semiautomatic Wire Feeders Options
See “Recommended General Options� pgs. 149-171 for descriptions.
LF-72 and LF-74 Wire Feeders LNâ„?-7 GMA Wire Feeder
Required Options Drive Roll and Guide Tube Kits
Weld Power Cables See Drive Roll and Guide Tube Kits chart in the “Recommended General
See Weld Power Cables chart in the “Recommended General Options� Options� section.
section. Control Cables and Adapters
General Options See Control Cables and Adapters chart in the “Recommended General
K1500-1 Gun Receiver Bushing Options� section.
K1500-2 Gun Receiver Bushing Weld Power Cables
K1500-3 Magnum® 550 Gun Adapter See Weld Power Cables chart in the “Recommended General Options�
K1500-4 Miller Gun Receiver Bushing section.
K1500-5 OXO Gun Receiver Bushing
General Options
K489-7 Dual Schedule Fast-Mateâ„? Adapter 10 Series
K1524-3 Heavy Duty Wire Reel Stand
� Fume Extraction System
K1555-1 Insulated Lift Bail
Drive Roll and Wire Guide Kits K1556-1 Light Duty Caster Kit
See Drive Roll and Wire Guide Kits chart in the “Recommended General K1557-1 Swivel Platform
Options� section. K162-1 Spindle Kit, 2 Inch Hub
Control Cables and Adapters K435 14 lb. Innershield® Coil Adapter
See Control Cables and Adapters chart in the “Recommended General K468 8" O.D. Spool Adapter
Options� section. K363P 22-30 lb. Readi-Reel® Adapter
K2330-1 Postflow and Burnback Timer Kit K438 50-60 lb. Readi-Reel® Adapter
K2329-1 Remote Voltage Control Kit K1504-1 50-60 lb. Coil Adapter (2 inch spindle)
K1546-1 Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire) K1634-1 Plastic Wire Cover, 30-40 lbs
K1546-2 Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire) K1634-2 Plastic Wire Cover, up to 60 lbs
K162-1 Spindle Kit, 2 Inch Hub K494 Gas Solenoid Assembly (for K521 LNâ„?-7 model)
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K418 GMA Timer Kit
3100211 Harris® Argon Flowmeter Regulator and Hose Kit K419 Burnback Kit
K2335-1 Adapter for Competitive Power Sources K163 Undercarriage
K1798 Adapter Cable, Male 14-pin Control Cable to Terminal Strip K857 Remote Output Control, 25 ft (7.6 m)
K1520-1 42 Volt Transformer Kit K857-1 Remote Output Control, 100 ft (30 m)
K864 Remote Control Cable Adapter
Additional Options For Base Model
K283 Portable Digital Wire Feed Speed Meter
K2328-1 Standard Duty Wire Reel Stand (44 lbs. spools, max.)
K1524-3 Heavy Duty Wire Reel Stand (60 lbs. spools, max.)
Additional Options For Feeders Equipped With Standard Duty LNâ„?-8
Wire Reel Stand (44 lbs. spools, max.) Required Options
K2331-1 Lift Bail Kit K113-1 600A SAW Gun 15 ft 5/64
K2332-1 Lightweight Swivel Kit K113-2 600A SAW Gun 15 ft 3/32
K163 Undercarriage K114 600A Mechanized SAW Gun 15 ft 5/64-3/32
K435 14 lb. Innershield® Coil Adapter K119 Flux Cone
K468 8" O.D. Spool Adapter
Drive Roll and Guide Tube Kits
K363P 22-30 lb. Readi-Reel® Adapter
See Drive Roll and Guide Tube Kits chart in the “Recommended General
K1634-1 Plastic Wire Cover, 30-40 lbs.
Options� section.
Additional Options For Feeders Equipped With Heavy Duty Wire Reel Stand
Control Cables and Adapters
K1555-1 Insulated Lift Bail (60 lbs. spools, max.)
See Control Cables and Adapters chart in the “Recommended General
K1556-1 Light Duty Caster Kit
Options� section.
K1557-1 Swivel Platform
Weld Power Cables
K163 Undercarriage
See Weld Power Cables chart in the “Recommended General Options�
K435 14 lb. Innershield® Coil Adapter
section.
K468 8" O.D. Spool Adapter
General Options
K363P 22-30 lb. Readi-Reel® Adapter
K1634-1 Plastic Wire Cover, 30-40 lbs. K1524-3 Heavy Duty Wire Reel Stand
K438 50-60 lb. Readi-Reel® Adapter K1555-1 Insulated Lift Bail
K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1556-1 Light Duty Caster Kit
K1634-2 Plastic Wire Cover, up to 60 lbs. K1557-1 Swivel Platform
K363P 22-30 lb. Readi-Reel® Adapter
Power Source Options
K438 50-60 lb. Readi-Reel® Adapter
MIG Welders (CV)
K1504-1 50-60 lb. Coil Adapter (2 inch spindle)
Multi-Process Welders (CC/CV)
K435 14 lb. Innershield® Coil Adapter
K468 8" O.D. Spool Adapter
K1634-1 Plastic Wire Cover, 30-40 lbs.
K1634-2 Plastic Wire Cover, up to 60 lbs.
K437 Gas Solenoid Kit
K425 Gas Solenoid Kit
www.lincolnelectric.com/wire-feeders 73
Semiautomatic Wire Feeders
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
LN �-8, con’t. LN�-10 and DH-10 Wire Feeders
General Options, con’t. Required Options
K261 Wire Feed Speed Meter Kit Drive Roll and Wire Guide Kits
K202 Burnback Kit See Drive Roll and Wire Guide Kits chart in the “Recommended General
K58 Magnetic Flux Screen Separator Options� section.
K310 Flux Screen with Air-Driven Vibrator
Weld Power Cables
K305 Wire Reel and Flux Tank Assembly
See Weld Power Cables chart in the “Recommended General Options�
K320 Continuous Flux Feeding Tank Assembly
section.
K163 Undercarriage
General Options
K62 Squirtmobile®
Control Cables and Adapters
K110 Mechanized Hand Travel Unit
K161-50 Squirtmobile® Power Pack, 50 ft. See Control Cables and Adapters chart in the “Recommended General
K283 Portable Digital Wire Feed Speed Meter Options� section.
� Fume Extraction System K1500-1 Gun Receiver Bushing
Power Source Options K1500-2 Gun Receiver Bushing
MIG Welders (CV) K1500-3 Magnum® 550 Gun Adapter
Multi-Process Welders (CC/CV) K1500-4 Miller® Gun Receiver Bushing
K1500-5 OXO Gun Receiver Bushing
K489-7 Dual Schedule Fast-Mateâ„? Adapter 10 Series
LNâ„?-9 and LNâ„?-9 GMA Wire Feeders
K1546-1 Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire)
Required Options (All Models) K1546-2 Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire)
K113-1 600A SAW Gun, 15 ft., 5/64" K1733-1 Wire Straightener
K113-2 600A SAW Gun, 15 ft., 3/32" K1733-4 Micro Wire Straightener
K114 600A Mechanized SAW Gun, 15 ft., 5/64"-3/32" K162-1 Spindle Kit, 2 Inch Hub
K119 Flux Cone K435 14 lb. Innershield® Coil Adapter
Drive Roll and Guide Tube Kits K468 8" O.D. Spool Adapter
See Drive Roll and Guide Tube Kits chart in the “Recommended General K363P 22-30 lb. Readi-Reel® Adapter
Options� section. K438 50-60 lb. Readi-Reel® Adapter
K1504-1 50-60 lb. Coil Adapter (2 inch spindle)
Control Cables and Adapters
K1634-1 Plastic Wire Cover, 30-40 lbs
See Control Cables and Adapters chart in the “Recommended General
K1634-2 Plastic Wire Cover, up to 60 lbs
Options� section.
K590-6 Water Connection Kit
Weld Power Cables
K683-3 Dual Procedure Switch (5-pin)
See Weld Power Cables chart in the “Recommended General Options�
K1449-1 Dual Procedure Remote Control Pendant
section.
K1520-1 42 Volt Transformer Kit
General Options
K283 Portable Digital Wire Feed Speed Meter
K1524-3 Heavy Duty Wire Reel Stand
� Fume Extraction System
K1555-1 Insulated Lift Bail
For LN â„?-10 only:
K1556-1 Light Duty Caster Kit
K1557-1 Swivel Platform
K1557-1 Swivel Platform
K1556-1 Light Duty Caster Kit
K438 50-60 lb. Readi-Reel® Adapter
K1555-1 Insulated Lift Bail
K363P 22-30 lb. Readi-Reel® Adapter
K1504-1 50-60 lb. Coil Adapter (2 inch spindle) Recommended Power Source Options
K162-1 Spindle Kit, 2 Inch Hub MIG Welders (CV)
K435 14 lb. Innershield® Coil Adapter Multi-Process Welders (CC/CV)
K468 8" O.D. Spool Adapter
K1634-1 Plastic Wire Cover, 30-40 lbs.
STT®-10 Wire Feeder
K1634-2 Plastic Wire Cover, up to 60 lbs.
Required Options
K437 Gas Solenoid Kit
Drive Roll and Wire Guide Kits
K425 Gas Solenoid Kit
K418 GMA Timer Kit See Drive Roll and Wire Guide Kits chart in the “Recommended General
K202 Burnback Kit Options� section.
K419 Burnback Kit General Options
K58 Magnetic Flux Screen Separator K1567-16 Head to Control, 16 ft.
K310 Flux Screen with Air-Driven Vibrator K1567-20 Head to Control, 20 ft.
K305 Wire Reel and Flux Tank Assembly K1567-25 Head to Control, 25 ft.
K320 Continuous Flux Feeding Tank Assembly K1758-10 Control / Weld Cable, 10 ft.
K163 Undercarriage K1758-25 Control / Weld Cable, 25 ft.
K62 Squirtmobile® K1758-50 Control / Weld Cable, 50 ft.
K110 Mechanized Hand Travel Unit K2147-75 Control Cable w/Coaxial Power Cable, 14-pin MS-Type, 75 ft.
K161-50 Squirtmobile® Power Pack, 50 ft. K2147-100 Control Cable w/Coaxial Power Cable,
K283 Portable Digital Wire Feed Speed Meter 14-pin MS-Type, 100 ft.
� Fume Extraction System K1500-1 Gun Receiver Bushing
Power Source Options K1500-2 Gun Receiver Bushing
MIG Welders (CV) K1500-3 Magnum® 550 Gun Adapter
Multi-Process Welders (CC/CV) K1500-4 Miller® Gun Receiver Bushing
www.lincolnelectric.com/wire-feeders
74
Semiautomatic Wire Feeders
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
STT®-10 Wire Feeder, con’t. Power Feed � 10M and Power Feed � 10M Dual Wire Feeders, con’t.
General Options, con’t. General Options, con’t.
K489-7 Dual Schedule Fast-Mateâ„? Adapter 10 Series For Single Bench and Dual Bench Models only:
K1561-1 Robotic Interface Module K2339-1 Push-Pull Gun Adapter Kit
K468 8" O.D. Spool Adapter K1556-1 Light Duty Caster Kit
K363P 22-30 lb. Readi-Reel® Adapter K2320-1 Foot Amptrol® Connector Kit
K438 50-60 lb. Readi-Reel® Adapter
For Single Bench and Single Boom Models only:
K1504-1 50-60 lb. Coil Adapter (2 inch spindle)
K2360-1 Dual Procedure/Memory Panel
K1634-1 Plastic Wire Cover, 30-40 lbs.
For Single Bench Model only:
K1634-2 Plastic Wire Cover, up to 60 lbs.
K1557-1 Swivel Platform
K683-3 Dual Procedure Switch (5-pin)
K1555-1 Insulated Lift Bail
K1555-1 Insulated Lift Bail
Power Source Options
Power Source Options
� Power Wave® 355M, 455M and 455M/STT®
Invertec® STT II®
� Power Wave® 655 Robotic
Power Feedâ„? 10M and Power Feedâ„? 10M Dual Wire Feeders
Power Feedâ„? 25M Wire Feeder
General Options
General Options
Drive Roll and Wire Guide Kits
Push-Pull Guns
See Drive Roll and Wire Guide Kits chart in the “Recommended General
See Push-Pull Guns chart in the “Recommended General Options� section.
Options� section.
K590-6 Water Connection Kit
ArcLink®/Linc-Net� Control Cables
K2339-1 Push-Pull Gun adapter Kit
See ArcLink®/Linc-Net� Control Cables chart in the “Recommended General
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
Options� section.
ArcLink®/Linc-Net� Control Cables
Weld Power Cables
See ArcLink®/Linc-Net� Control Cables chart in the “Recommended General
See Weld Power Cables chart in the “Recommended General Options�
Options� section.
section.
Drive Roll and Wire Guide Kits
K1796-25 Coaxial Weld Power Cable (350A), 25 ft.
See Drive Roll and Wire Guide Kits chart in the “Recommended General
K1796-50 Coaxial Weld Power Cable (350A), 50 ft.
Options� section.
K1796-75 Coaxial Weld Power Cable (325A), 75 ft.
K1796-25 Coaxial Weld Power Cable (350A), 25 ft.
K1796-100 Coaxial Weld Power Cable (300A), 100 ft.
K1796-50 Coaxial Weld Power Cable (350A), 50 ft.
K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
K1796-75 Coaxial Weld Power Cable (325A), 75 ft.
K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
K1796-100 Coaxial Weld Power Cable (300A), 100 ft.
K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
K1500-1 Gun Receiver Bushing
K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
K1500-2 Gun Receiver Bushing
K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
K1500-3 Magnum® 550 Gun Adapter
Weld Power Cables
K1500-4 Miller® Gun Receiver Bushing
K1500-5 OXO Gun Receiver Bushing See Weld Power Cables chart in the “Recommended General Options�
K489-7 Dual Schedule Fast-Mateâ„? Adapter 10 Series section.
K683-3 Dual Procedure Switch (5 pin) K1500-1 Gun Receiver Bushing
K2429-1 ArcLink® “T� Cable Connector K1500-2 Gun Receiver Bushing
K1733-1 Wire Straightener Magnum® 550 Gun Adapter
K1500-3
K1733-4 Micro Wire Straightener Miller® Gun Receiver Bushing
K1500-4
K435 14 lb. Innershield® Coil Adapter K1500-5 OXO Gun Receiver Bushing
K468 8" O.D. Spool Adapter K489-7 Dual Schedule Fast-Mateâ„? Adapter 10 Series
K363P 22-30 lb. Readi-Reel® Adapter K1733-4 Micro Wire Straightner
K438 50-60 lb. Readi-Reel® Adapter K2429-1 ArcLink® “T� Cable Connector
K1634-1 Plastic Wire Cover, 30-40 lbs K2596-1 Replacement Case (Aluminum)
K1634-2 Plastic Wire Cover, up to 60 lbs K2596-2 Replacement Case (Polycarbonate)
K1504-1 50-60 lb Coil Adapter (2 inch spindle) � Fume Extraction System
K1546-1 Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire) Power Source Options
K1546-2 Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire) � Power Wave® 355M, 455M, 455M/STT®
K590-6 Water Connection Kit
K1536-1 Magnum® Flow Sensor
K283 Portable Digital Wire Feed Speed Meter
� Fume Extraction System
www.lincolnelectric.com/wire-feeders 75
Semiautomatic Wire Feeders
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
LNâ„?-15 Wire Feeder LNâ„?-25 Wire Feeder
Required Options Required Options
Drive Roll and Wire Guide Kits Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General See chart in “Recommended General Options� section.
Options� section. Twist-Mate� Cable Plug, for 1/0-2/0, 50-70 mm2 cable
K852-70
General Options Twist-Mateâ„? Cable Plug, for 2/0-3/0, 70-95 mm2 cable
K852-95
K1733-4 Micro Wire Straightener S1119-14 Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable
K1500-1 Gun Receiver Bushing General Options
K1500-2 Gun Receiver Bushing K484 Jumper Plug Kit
K1500-3 Magnum® 550 Gun Adapter K864 Remote Control Cable Adapter
Control Cables and Adapters Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General See chart in “Recommended General Options� section.
Options� section.
General Options, con’t.
K484 Jumper Plug Kit K363P 22-30 lb. Readi-Reel® Adapter
K468 8" O.D. Spool Adapter K435 14 lb. Innershield® Coil Adapter
Weld Power Cables K468 8" O.D. Spool Adapter
See Weld Power Cables chart in the “Recommended General Options� K283 Portable Digital Wire Feed Speed Meter
section. � Fume Extraction System
K283 Portable Digital Wire Feed Speed Meter
� Fume Extraction System LN�-35
Power Source Options Required Options
CV-400, CV-655, Invertec® STT® II Drive Roll and Guide Tube Kits
Engine Driven Welders See chart in “Recommended General Options� section.
Weld Power Cables
LN�-23P Wire Feeder See chart in “Recommended General Options� section.
Required Options General Options
K350 LNâ„?-23P Adapter Kit, For Terminal Strip Connection K1504-1 50-60 lb. Coil Adapter, 2 inch spindle
K350-1 LNâ„?-23P Adapter Kit, For 14 pin Connection K283 Portable Digital Wire Feed Speed Meter
K355-10 Magnum® 250A FCAW-SS Gun, 10 ft., .068"-5/64" K1803-1 Work and Wire Feeder 2/0 Weld Cable Package
Fume Extraction System
Options for K316L-2 only
K2393-1 Control/Weld Power Cable, 25 ft.
K2393-2 Control/Weld Power Cable, 75 ft.
Cobramatic® Wire Feeder
K2379-1 SAE-400/LNâ„?-23P Interface Kit
Expendable Parts
General Options KP2073-1 Incoming Guide Tube
Fume Extraction System KP2073-2 Outgoing Guide Tube
Power Source Options General Options
MIG Welders (CV) K2227-1 Gas Purge/Trigger Latch Kit
Multi-Process Welders (CC/CV) K1679-1 Control Cable
Engine Driven Welders K1520-1 42 Volt Transformer Kit
� Fume Extraction System
LNâ„?-25 PRO Wire Feeder
Required Options
Drive Roll and Wire Guide Kits
See chart in “Recommended General Options� section.
Twist-Mateâ„? Cable Plug, for 1/0-2/0, 50-70 mm2 cable
K852-70
Twist-Mateâ„? Cable Plug, for 2/0-3/0, 70-95 mm2 cable
K852-95
S1119-14 Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable
General Options
K2330-2 Preflow, Postflow and Burnback Time Kit
K484 Jumper Plug Kit
K363P 22-30 lb. Readi-Reelâ„? Adapter
K435 14 lb. Innershield® Coil Adapter
K468 8" O.D. Spool Adapter
K2596-1 Aluminum Case Replacement Kit
K2596-2 Plastic Case Replacement Kit
www.lincolnelectric.com/wire-feeders
76
� Ideal For Heavy Duty Hard Automation Applications
� Maximum Control Over Welding Parameters
� Designed To Deposit More Weld Metal At Fast Travel Speeds
MODEL FEATURES
OUTPUT PROCESS INPUT
Submerged Arc
Digital Display
Technology®
Flux-Cored
Waveform
Solid Wire Cored Wire
Wire Feed
Control
Power
Size Range Size Range
Power Source Speed Range
MIG
in. (mm) in. (mm)
Required ipm (m/min)
CV-655, DC-600,
25-600 1/16-7/32 .035-5/32 115
NA-3 DC-655, DC-1000,
(0.6-15.2) (0.8-5.6) (0.9-4.0) VAC
DC-1500
Subject to arc 1/16-7/32 115
NA-4 AC-1200 �
Analog
voltage used (0.8-5.6) VAC
CV-655, DC-600, 25-775 .035-7/32 .045-5/32 115
NA-5 �
DC-655, DC-1000,
(0.6-19.7) (0.9-5.6) (1.2-4.0) VAC
DC-1500
100-400 3/32-3/16 115
CV-655, DC-600,
LT-7 Tractor �
(2.5-10.2) (2.4-4.8)
DC-655, DC-1000 VAC
Digital
Power Feed â„?
Power Wave ®
10-300 1/8-7/32 40
� �
�
AC/DC 1000â„? (0.25-7.62) (3.2-5.6) VDC
10A Controller
KEY: Excellent Good Optional
www.lincolnelectric.com/wire-feeders 77
Automatic Wire Feeders
Processes
NA-3, NA-4 & NA-5 � MIG
� Flux-Cored
� Submerged Arc
Automatic Welding Systems 115
Output Input VAC
Improve productivity with the NA-3, NA-4, or NA-5 automatic
Required Options
wire feeders. These systems have been specially designed � Nozzle Assembly
to deposit more weld metal at faster travel speeds which � Control Cable
eliminates bottlenecks and cuts costs. � Weld Power Cable
Key Options
� Solid state controls allow for precise control of
� More options at end of section
welding procedures, striking characteristics, as
well as bead size and shape.
Literature
� Easily adjusted for a wide range of processes, E9.10 (NA-3, NA-4)
feed speeds, and wire sizes. E9.30 (NA-5)
� Compact units with excellent flexibility to
fit into simple fixtures or the most complex
automated production lines.
� Rugged construction minimizes downtime
and maintenance costs.
� Three-year warranty on parts and labor.
Shown: NA-5N
Product Product Wire Feed Speed Range Wire Size Range - in. (mm)
Name Number ipm (m/min) Solid Cored
NA-3 K210-2 25-650 1/16-7/32 .035-5/32
(0.6-16.5) (1.6-5.6) (0.9-4.0)
NA-4 K388-2 subject to arc 1/16-7/32 �
voltage used (1.6-5.6) �
NA-5 K356-2 25-775 .035-7/32 .045-5/32
(0.6-16.5) (0.9-5.6) (1.2-4.0)
Processes
LT-7 Tractor � Submerged Arc
115
Output Input VAC
Submerged Arc DC Wire Feeder
Unit Includes
� Control Cable, 25 ft. (7.6 m)
The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged
arc process with track system capabilities. It is self-guiding and easy to operate—only Required Options
one operator is usually required. � Nozzle Assembly
� Control Cable
� Feeds 3/32"-3/16" (2.4-4.8 mm) solid wires, from 100-400 � Weld Power Cable
inches per minute (2.5-10.2 m/min) wire feed speed.
Key Options
� Calibrated tractor drive adjusts travel speeds from � More options at end of section
6"-70" per minute (0.12-1.8 m/min).
Literature
� Vertical head lift adjuster for adjusting electrical
E9.70
stick-out from 1/2"-5" (12.7-127.0 mm).
� Weld angle is up to 50° from vertical on either side;
drag angle is up to 30° from vertical.
� Control box can be mounted either left or right,
eliminating the need to return to the power source
for routine procedure changes.
� Welds butts, horizontal fillet and lap joints to the
left or right side of the tractor frame for convenience.
� Three-year warranty on parts and labor.
Track Model shown
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range HxWxD Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) Solid � in. (mm) in. (mm) lbs. (kg)
LT-7 K227-1 115 VAC 600A/100% 100 - 400 3/32 - 3/16 27.5 x 33 x 14 120
Standard 50/60 Hz 1100A/100% (with (2.5 - 10.2) (2.4 - 4.8) (698 x 838 x 356) (54)
water cooling)
LT-7 K395-1 130
Track Model (59)
www.lincolnelectric.com/wire-feeders
78
Automatic Wire Feeders
Processes
â„?
Power Feed 10A Controller � Submerged Arc
40
Output Input VDC
ArcLink® Controller for Power Wave® AC/DC Systems
Unit Includes
� Power Feed� 10A Control Box
Designed for use with the Power Wave® AC/DC 1000� power source, the Power Feed� 10A
� Remote Pendant
eliminates the need for a separate AC and DC controller, making this powerful hard automation � Remote Pendant Cable, 10 ft.
system controllable, adaptable and easy to use. (3.0 m)
� Versatile system set-up options for stand-alone or PLC Key Options
configurations help you customize the weld cell to � K2311-1 Power Feed� 10SM
� K2370-1 Power Feed� 10S Head
make your operations as efficient as possible.
� K2312-1 Power Feed� 10SF Head
� Lincoln’s Waveform Control Technology® gives � K1842-110 Weld Power Cable,
you the ability to select the right waveform for Lug to Lug, 110 ft. (33.5 m)
each application. � K2462-1 Power Feed� 10A
Mounting Bracket
� The Power Feed� 10A Controller provides clear
� More options at end of section
dual digital display of set-up and weld modes,
six memories, AC controls, strike/start/end Power Sources
options, travel stop/start, and timers. � K2344-2 Power Wave®
AC/DC 1000â„? 380/400/460/500/
� Controls can be adjusted on-the-fly to change
575/3/50/60
penetration and/or deposition rates with
Variable Frequency, Variable Amplitude and
Literature
Variable Balance. E9.165
� Easy-to-use switch panel can be removed
and used as a Remote Control Pendant to
create a versatile work station set-up.
� The motor conversion kit allows the use of
existing NA-3, NA-4, and NA-5 feed head
mounting hardware.
� Three-year warranty on parts and labor.
Product Product Rated Output Wire Feed Speed Wire Size Range HxWxD Net Weight
Name Number Input Power Current/Duty Cycle Gear Box ipm (m/min) Solid - inches (mm) inches (mm) lbs.(kg)
142:1(1)
Power Feedâ„? 10A K2362-1 40 VDC 100A/100% 10-200 5/32-7/32 15 x 13 x 4 25
Controller (0.25-5.08) (4.0-5.6) (381 x 259 x 102) (11.3)
with Wire Drive
95:1(1) 10-300 1/8-5/32
(0.25-7.62) (3.2-4.0)
(1) 142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-1, K2311-1).
Submerged arc welding with Power Wave® AC/DC 1000 and Power Feed � 10A Controller.
www.lincolnelectric.com/wire-feeders 79
Automatic Wire Feeders
Automatic Wire Feeders Options
See “Recommended General Options� pgs. 149-171 for descriptions.
NA-3 and NA-4 NA-5
General Options General Options
Control Cables and Adapters Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General See Control Cables and Adapters chart in the “Recommended General
Options� section. Options� section.
K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft.
K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft.
K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft.
K234-26 Control to Head Cable Extension, 26 ft. K338-5 Control to Head Cable Extension, 5 ft.
K234-46 Control to Head Cable Extension, 46 ft. K338-11 Control to Head Cable Extension, 11 ft.
K235-5 Control to Head Cable Extension, 5 ft. . K338-26 Control to Head Cable Extension, 26 ft.
K235-26 Control to Head Cable Extension, 26 ft. K338-46 Control to Head Cable Extension, 46 ft.
K235-46 Control to Head Cable Extension, 46 ft. K335-26 Control to Head Cable Extension, 26 ft.
K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire
K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire
K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire
K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire
K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire
K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire
K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire
K148A Positive Contact Nozzle Assembly K148A Positive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2 mm) Wire for 3/32-1/8" (2.4-3.2 mm) Wire
K148B Positive Contact Nozzle Assembly K148B Positive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8 mm) Wire for 5/32-3/16" (4.0-4.8 mm) Wire
K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire
K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire
K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire
K386 Narrow Gap Deep Groove Nozzle K386 Narrow Gap Deep Groove Nozzle
S17545 Insulation Jacket S17545 Insulation Jacket
K285 Concentric Flux Cone Assembly K285 Concentric Flux Cone Assembly
M13454 Flux Cone M13454 Flux Cone
K225 Sub Arc Twinarc® Nozzle for 5/64", 3/32" & 1/8" Wire K225 Sub Arc Twinarc® Nozzle for 5/64", 3/32" & 1/8" Wire
K129-1/16 Tiny Twinarc® Assembly for 1/16" (1.6 mm) Wire K129-1/16 Tiny Twinarc® Assembly for 1/16" (1.6 mm) Wire
K129-5/64 Tiny Twinarc® Assembly for 5/64" (2.0 mm) Wire K129-5/64 Tiny Twinarc® Assembly for 5/64" (2.0 mm) Wire
K129-3/32 Tiny Twinarc® Assembly for 3/32" (2.4 mm) Wire K129-3/32 Tiny Twinarc® Assembly for 3/32" (2.4 mm) Wire
K281 Tiny Twinarc® Solid Wire Straightener K281 Tiny Twinarc® Solid Wire Straightener
K223 Solenoid Kit K373 Analog Interface Procedure Control
K221 Start Controls P.C. Board for Automatics K349 Multi-Procedure Kit
K245 Crater Fill Controls P.C. Board for Automatics K223 Solenoid Kit
K325HCS TC-3 High Capacity Travel Carriage, K325HCS TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm. Multiple Heads & Controls, 5-75 ipm.
K325HCF TC-3 High Capacity Travel Carriage, K325HCF TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 15-270 ipm. Multiple Heads & Controls, 15-270 ipm.
K299 Wire Reel Assembly for 50-60 lb. Coils K299 Wire Reel Assembly for 50-60 lb Coils.
(without high frequency insulation). (without high frequency insulation).
K162-1 Spindle Kit, 2 Inch Hub K162-1 Spindle Kit, 2 Inch Hub
K29 Vertical Lift Adjuster (4") K29 Vertical Lift Adjuster (4")
K96 Horizontal Adjuster (2") K96 Horizontal Adjuster (2")
K278-1 Spreadarcâ„? Oscillator K278-1 Spreadarcâ„? Oscillator
K310 Flux Screen with Air-Driven Vibrator K334 Start or Crater Module
K58 Magnetic Flux Screen Separator K337-10 Weld Timer Module (maximum time 9.99 seconds)
� Fume Extraction System K337-100 Weld Timer Module (maximum time 99.9 seconds)
K336 Remote Interface Module
K219 Automatic Flux Hopper Assembly
K310 Flux Screen with Air-Driven Vibrator
K58 Magnetic Flux Screen Separator
� Fume Extraction System
www.lincolnelectric.com/wire-feeders
80
Automatic Wire Feeders
Automatic Wire Feeders Options, con’t.
See “Recommended General Options� pgs. 149-171 for descriptions.
LT-7 Tractor Power Feedâ„? 10A Controller
Required Options General Options
K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft.
Weld Power Cables
K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft.
See Weld Power Cables chart in the “Recommended General Options�
Weld Power Cables
section.
See Weld Power Cables chart in the “Recommended General Options�
K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire
section.
K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire
K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K2311-1 Power Feedâ„? 10SM Motor Conversion Kit
K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K387 Tandem Arc Framework Assembly
K148A Positive Contact Nozzle Assembly K1543-8 ArcLink®/Linc-Net� Control Cable, 8 ft.
for 3/32-1/8" (2.4-3.2 mm) Wire K1543-16 ArcLink®/Linc-Net� Control Cable, 16 ft.
K148B Positive Contact Nozzle Assembly K1543-25 ArcLink®/Linc-Net� Control Cable, 25 ft.
for 5/32-3/16" (4.0-4.8 mm) Wire K1543-50 ArcLink®/Linc-Net� Control Cable, 50 ft.
K1543-100 ArcLink®/Linc-Net� Control Cable, 100 ft.
General Options
K390 Tandem Arc Wire Reels and Mountings
KP2268-1 LT-7 Drive Roll .052"-1/16" (2 required)
K389 Flux Hopper Assembly
KP2268-2 LT-7 Drive Roll .068"-3/32" (2 required)
K1785-12 Control Cable (Heavy Duty), 12 ft.
KP2268-3 LT-7 Drive Roll 3/32"-3/16" (2 required)
K1785-16 Control Cable (Heavy Duty), 16 ft.
KP2268-4 LT-7 Drive Roll .045"-.052" (2 required)
K1785-25 Control Cable (Heavy Duty), 25 ft.
KP1984-1 Gun Tube Assembly, .068"-3/32", Incoming
K1785-50 Control Cable, 14-pin, 50 ft.
KP1985-1 Gun Tube Assembly, 3/32"-3/16", Outgoing
K1785-100 Control Cable, 14-pin, 100 ft.
KP1985-2 Gun Tube Assembly, 5/64"-3/32"-.068", Outgoing
K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire
Control Cables and Adapters
K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire
See Control Cables and Adapters chart in the “Recommended General
K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire
Options� section.
K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire
K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire
K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire
K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K226R Contact Jaw Assembly for 1/8"-7/32" (3.2-5.6 mm) Wire
K232 Horizontal Fillet and Lap Adapter Kit K148A Positive Contact Nozzle Assembly for
K229 Flat Fillet Adapter Kit 3/32"-1/8" (2.4-3.2 mm) Wire
K230 Butt Seam Guide Kit K148B Positive Contact Nozzle Assembly for
K400 Track Conversion Kit 5/32"-3/16" (4.0-4.8 mm) Wire
K277-1 Tiny Twinarc® Adapter Kit for Butt Seams K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire
K277-2 Tiny Twinarc® Adapter Kit for Flat Fillets K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire
K396 Track Section, 70 in (1.8 m) K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire
K310 Flux Screen with Air-Driven Vibrator K386 Narrow Gap Deep Groove Nozzle
K58 Magnetic Flux Screen Separator K285 Concentric Flux Cone Assembly
K285 Concentric Flux Cone Assembly K225 Sub Arc Twinarc® Nozzle for 5/64", 3/32" & 1/8" Wire
� Fume Extraction System K129-1/16 Tiny Twinarc® Assembly for 1/16" (1.6 mm) Wire
K129-5/64 Tiny Twinarc® Assembly for 5/64" (2.0 mm) Wire
K129-3/32 Tiny Twinarc® Assembly for 3/32" (2.4 mm) Wire
K281 Tiny Twinarc® Solid Wire Straightener
K325HCS TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm
K325HCF TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 15-270 ipm
K299 Wire Reel Assembly for 50-60 lb. Coils
(without high frequency insulation).
K162-1 Spindle Kit, 2 Inch Hub
K29 Vertical Lift Adjuster (4")
K96 Horizontal Adjuster (2")
K278-1 Spreadarcâ„? Oscillator
K310 Flux Screen with Air-Driven Vibrator
K58 Magnetic Flux Screen Separator
K2462-1 Power Feedâ„? 10A Mounting Bracket
� Fume Extraction System
www.lincolnelectric.com/wire-feeders 81
Plasma Cutting Systems
� Cut Any Conductive Material
� Fast, Clean Cutting Compared to Oxy-Fuel
� Great for Hobby, Farm, Autobody or Industry
Vortech® Technology
� Patented Technology
Concentrates the Arc
� Increased Power for
Faster, Cleaner Cuts
MODEL OUTPUT CUTTING INPUT FEATURES
CAPABILITY
Parts-In-Placeâ„?
Vortechâ„? Torch
Dual Windingâ„?
Undercarriage
Consumables
Auto-Voltage
CNC/Robotic
Maximum Recommended
Technology
Reconnect
Valet Style
Cutting Generator Power
Interface
Gouge
Safety
Pierce
Thickness for Maximum Output
Cutting Output Range
Cut
in. (mm) (1-Phase/230V)
(Amps)
Phase
� � �
Pro-Cut ® 25 3/8 (9.5) 8,700
12-25 DC
1
Pro-Cut ® 55 � � � �
12,700
3/4 (19)
25-60 DC
Phase
1 or 3
�
Pro-Cut 80
®
� � � �
18,400
1-1/4 (32)
35-85 DC
KEY: Excellent Good Optional
www.lincolnelectric.com/plasma
82
Plasma Cutting Systems
Processes
®
Pro-Cut 25 � Air Plasma Cutting
� Gouging
Portable Cutting Power Up To 3/8" 1 50
CC DC
Output Input 60
Hz
PHASE
Unit Includes
The handy Pro-Cut® 25 is ideal for hobby, farm, HVAC, autobody shop or sheet metal
� PCT 20 Hand Torch, 15 ft. (4.5 m)
fabrication. This professional-grade plasma cutting system lists a host of � Work lead and clamp
features that will make your metal cutting jobs safe, fast and easy! � Spare consumables
� Built-in air pressure regulator
� 25 amps of cutting power from only a 29.5 lb. with gauge
(13.4 kg) package (without cables) for competi- � Input Cord with 115V, 15 amp plug
(NEMA 5-15P)
tive performance on materials up to 3/8" (9.5
� 115V, 20 amp plug
mm) thick.
� Patented PCT 20 torch with VORTECH� tech- Key Options
nology consumables for unmatched cutting � K1572-1 Spare Parts Kit for
speed, precision and long life. PCT-20 Torches
� K2275-1 Welding Cart (80 cu ft.
� Automatic re-connection between 115V and bottle capacity)
230V for easy power connection and flexibility. � K520 Utility Cart (150 cu ft. bottle
capacity)
� Parts-in-Place� safety indicator and lockout
� K1625-1 Combination Circle
circuit to safely protect both the operator
Cutting Kit
and the system.
� K1628-1 Suction Pivot
� Can be powered by most Lincoln® engine � More options at end of section
driven welders for ultimate portability.
Literature
� Two-year warranty on parts and labor. E11.51
(1-year warranty on plasma torch.
Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow HxWxD Net Weight
Name Number ft. (m) Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)
25A/35%(1)
Pro-Cut® 25 K1756-1 15 115/1/50/60 37.7A 12A 12-25A 65 PSI 240 10.2 x 6.3 x 16.1 29.5
(4.5) 20A/60% 26.7A SCFH (260 x 160 x 410) (13.4)
230/1/50/60 25A/60% 19A
20A/100% 15A
(1) Full-output current requires use of 25 amp branch circuit and plug (supplied).
Processes
®
Pro-Cut 55 � Air Plasma Cutting
� Gouging
Rugged Industrial System Cuts Up To 3/4" 1 3 50
CC DC
Output Input 60
Hz
PHASE PHASE
Unit Includes
The Pro-Cut® 55 is your top choice for industrial plasma cutting for medium
� PCT 80 Torch
plate fabrication metalworking applications. Packed with patented � Work lead and clamp
features, the compact Pro-Cut® 55 generates 60 amps of cutting � Spare consumables
power capable of cutting conductive materials up to 3/4" � Built-in air filter and adjustable
pressure regulator with gauge
(19.0 mm) thick.
Key Options
� Patented PCT 80 torch and VORTECH� technology
� K1838-1 Undercarriage � Valet
consumables for excellent cutting speed and
Style
performance. � K1625-1 Combination Circle
� Dual winding technology for fast arc transfers, Cutting Kit
� K1628-1 Suction Pivot
and improved cut quality.
� More options at end of section
� Parts-in-Place� safety indicator and lockout
circuit to safely protect both the operator Literature
and the system. E11.60
� “Valet Style� undercarriage available
for easy transport around the shop
or site.
� Three-year warranty on parts and labor.
(1-year warranty on plasma torch.
Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow HxWxD Net Weight
Name Number ft. (m) Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)
Pro-Cut® 55 K1580-1 25 (7.6) 208/230/460/ 55A/50% 1-ph, 50%: 60/55/30A 18A 25-60A 70 PSI 360 SCFH 12.6 x 11 x 26 55
1/3/50/60 40A/100% 1-ph, 100%: 44/40/23A (320 x 279 x 660) (25)
K1580-2 50 (15.2) 3-ph, 50%: 31/28/17A
3-ph, 100%: 23/21/15A
K1580-3 25 (7.6) 460/575/3/50/60 55A/50% 17/14A
K1580-4 50 (15.2) 40A/100% 15/12A
K1601-1 25 (7.6) 200/380-415/ 55A/50% 30/17-16A
K1601-2 50 (15.2) 3/50/60 40A/100% 21/12-11A
www.lincolnelectric.com/plasma 83
Plasma Cutting Systems
Processes
®
Pro-Cut 80 � Air Plasma Cutting
� Gouging
Lincoln’s Best Plasma Cutting System Cuts Up To 1-1/4" 1 3 50
CC DC
Output Input 60
Hz
PHASE PHASE
Unit Includes
The Pro-Cut® 80 exhibits maximum cutting ability with a full 85 amps
� PCT 80 Torch
of power, slicing through metal up to 1-1/4" (32 mm) thick with � Work lead and clamp
ease! Using six patented technologies, the unit is perfect � Spare consumables
for maintenance, fabrication or other applications � Built-in air filter and pressure
regulator with gauge
which require cutting of thicker metals.
Key Options
� Dual winding technology for fast arc transfers and
� K1838-1 Undercarriage � Valet
improved cut quality. Style
� Patented PCT 80 torch and VORTECH� technology � K1764-1 Inverter and Wire
Feeder Cart
consumables for excellent cutting speed and
� K1625-1 Combination Circle
performance.
Cutting Kit
� Parts-In-Place� safety indicator and lockout circuit � K1628-1 Suction Pivot
to protect both the operator and the system. � K1571-3 PCT 80 Machine Torch,
25 ft. (7.6 m)
� “Valet Style� undercarriage available for easy
� K1571-5 PCT 80 Robotic Torch,
transport around the shop or site. 25 ft. (7.6 m)
� CNC/Robotic Interface is included as a standard � More options at end of section
feature.
Literature
� Three-year warranty on parts and labor. (1-year E11.70
warranty on plasma torch.
Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow HxWxD Net Weight
Name Number ft. (m) Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)
Pro-Cut® 80 K1581-1 25 (7.6) 208/230/460/ 80A/60% 1-ph: 96/87/48A 18A 35-85A 70 PSI 480 SCFH 13.7 x 16.5 x 29.5 98
1/3/50/60 65A/100% 3-ph: 47/44/25A (348 x 419 x 749) (44.5)
K1581-2 50 (15.2) 113
(51.4)
K1581-3 25 (7.6) 460/575/3/50/60 3-ph: 28/20A 98
(44.5)
K1581-4 50 (15.2) 113
(51.4)
Plasma Cutting Systems Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Pro-Cut® 25 Pro-Cut ® 55, con’t.
General Options, con’t.
Expendable Parts
K1571-2 PCT 80 Hand Torch, 50 ft.
KP2063-1B1 Electrode, 5/pack
K1571-3 PCT 80 Machine Torch, 25 ft.
KP2062-1B1 VORTECHâ„? Nozzle .028", 5/pack
K1571-5 PCT 80 Robotic Torch, 25 ft.
KP2064-1 Shield Cup, 1/pack
General Options
K1615-1 PCT 20 Hand Torch, 15 ft Pro-Cut® 80
K2275-1 Welding Cart (80 cu ft. bottle capacity) Expendable Parts
K520 Utility Cart (150 cu ft. bottle capacity) KP2063-1B1 Electrode, 5/pack
K1625-1 Combination Circle Cutting Kit KP2062-2B1 VORTECHâ„? Nozzle, .043", 5/pack
K1628-1 Suction Pivot KP2062-3B1 VORTECHâ„? Nozzle, .053", 5/pack
K1626-1 Adapter Bushing KP2062-5B1 VORTECHâ„? Gouging Nozzle, .082", 5/pack
KP2064-1 Shield Cup, 1/pack
KP2065-1 Drag Cup, 1/pack
Pro-Cut® 55
General Options
Expendable Parts
K1838-1 Undercarriage, Valet Style
KP2063-1B1 Electrode, 5/pack
K1764-1 Inverter and Wire Feeder Cart
KP2062-2B1 VORTECHâ„? Nozzle, .043", 5/pack
K1625-1 Combination Circle Cutting Kit
KP2062-4B1 VORTECHâ„? Gouging Nozzle, .068", 5/pack
K1628-1 Suction Pivot
KP2064-1 Shield Cup, 1/pack
K1626-1 Adapter Bushing
KP2065-1 Drag Cup, 1/pack
K1571-1 PCT 80 Hand Torch, 25 ft.
General Options
K1571-2 PCT 80 Hand Torch, 50 ft.
K1838-1 Undercarriage, Valet Style
K1571-3 PCT 80 Machine Torch, 25 ft.
K1625-1 Combination Circle Cutting Kit
K1571-5 PCT 80 Robotic Torch, 25 ft.
K1628-1 Suction Pivot
K1626-1 Adapter Bushing
K1571-1 PCT 80 Hand Torch, 25 ft.
www.lincolnelectric.com/plasma
84
Environmental Systems
� Reduces Welding Fume and Dust In The Workplace
� Engineering Solution to Help Meet OSHA Requirements
� Portable, Wall Mounted or Shop-Wide Systems
PROCESS
MODEL INPUT FEATURES
FILTER
Filter Indicator
Single Arm
Flux-Cored
Start/Stop
Dual Arm
System
System
System
Sensor
Mobile
Guage
Stick
MIG
Size
TIG
12 m2
� � �
Miniflex â„? Disposable 115V/1/50/60
(130 ft2)
Mobile
50 m2
Mobiflex 200-M � � � �
â„?
Disposable 115V/1/50/60
(164 ft2)
30 m2
� � � �
Mobiflex 400-MS
â„? Self-Cleaning 115V/1/50/60
(325 ft2)
50 m2
Statiflex 200-M
â„?
� � � �
Disposable �
Mount
(164 ft2)
Wall
30 m2
Statiflex 400-MS
â„?
� � �
Self-Cleaning �
(325 ft2)
KEY: Excellent Good Optional
www.lincolnelectric.com/fume-extraction 85
Environmental Systems
Processes
Miniflex � � Stick (light duty)
� TIG
� MIG
Portable Welding Fume Extractor � Flux-Cored (light duty)
1 60
Input
Lincoln Electric’s® Miniflex� is a portable, high vacuum, low volume system Hz
PHASE
specifically designed for the removal and filtration of welding fumes. With Unit Includes
light duty welding process, the Miniflex� excels in performance, design � 9 ft. (3 m) cord (AWG 14) with
and ease of handling. It can be used in confined spaces and other 15 amp plug (NEMA 5-15).
� 8 ft. (2.5 m) length x 1-3/4 in.
locations that are not accessible with other welding fume extractors.
(45 mm) O.D. extraction hose.
� LongLife®-H main filter.
� Well thought-out, user-friendly design.
� HEPA filter.
� Four-stage filtration system with a 99.7% efficiency. � 2 spare sets of carbon brushes
and seals for motors.
� LongLife-H� filter technique separates and retains small
particles for maximum efficiency.
Key Options
� Final filter: HEPA H12 Class. � K2387-8 16 ft. Extraction Hose
� K2387-9 8 ft. Extraction Hose
� Two powerful motors: 1.2 hp each.
� K2389-5 EN20 Extraction Nozzle
� Multiple extraction capacity settings: � K2389-6 EN40 Extraction Nozzle
- Low: 94 CFM. � More options at end of section
- High: 135 CFM.
Literature
� Cable sensor allows automatic start/stop capability. E13.11
� Low noise level: 70dB(A) with nozzle extraction installed.
� Standard wheels and handle make it easy to roll the
Miniflexâ„? around the shop.
� One-year warranty on unit. (30 day warranty on all
consumables such as filters, hoses, hose adapters.)
Product Product Input Power HxW Net Weight
Name Number Voltage/Phase/Hertz Input Current inches (mm) lbs.(kg)
Miniflexâ„? K2376-1 115V/1/60 15A 28-3/4 x 16-1/2 36
(730 x 420) (16)
Processes
Mobiflex 200-M � � Stick
� TIG
� MIG
Mobile Welding Fume Extractor � Flux-Cored
1 60
Input
Low vacuum/high volume disposable filtration system designed Hz
PHASE
for medium duty extraction of welding fumes. Ideal for facilities Unit Includes
that require welding fume extraction in multiple locations � Filter
including maintenance departments, general fabrication � Plastic housing
� 8" (203 mm) Flexible Hose
and job shops, and industrial environments.
� 6 m (19 ft.) 115 VAC Input Power
Cord
� Generous 735 CFM airflow with LFA 3.1/4.1
extraction arm.
Required Options
� Filter efficiency up to 99.8%. � Extraction Arm
� 50 m2 (538 ft2) LongLife® filter with ExtraCoat®
Key Options
pretreatment. � More options at end of section
� Filter status indicator gauges amount of
Literature
particulate in filter cartridge, indicating
E13.12
system maintenance and filter replacement.
� Internal aluminum mesh spark arrestor.
� One-year warranty on equipment. (30 day
warranty on filter cartridge.)
Shown:
Mobiflexâ„? 200-M with
required Extraction Arm
Product Product Filter Type/ Input Power HxWxD Net Weight
Name Number Filter Size Voltage/Phase/Hertz Input Current mm (in.) kg (lbs.)
Mobiflexâ„? 200-M K1653-2 Pretreated Cellulose 115/1/60 12A 900 x 810 x 1210 111
50 m2 (538 ft2)
Base Unit (36 x 32 x 48) (243)
www.lincolnelectric.com/fume-extraction
86
Environmental Systems
Processes
Mobiflex 400-MS � � Stick
� TIG
� MIG
Portable Welding Fume Extractor � Flux-Cored
1 60
Input
Low vacuum/high volume self-cleaning filtration system designed Hz
PHASE
for heavy duty extraction of welding fumes. Ideal for facilities Unit Includes
that require welding fume extraction in multiple locations � Filter
including maintenance departments, general fabrication � Plastic Housing
� 8" (203 mm) Flexible Hose
and job shops, and industrial environments.
� 6 m (19 ft.) 115 VAC Input Power
Cord
� Generous 735 CFM airflow with LFA 3.1/4.1
extraction arm. Required Options
� Filter efficiency up to 99.8%. � Extraction Arm
� 30 m2 (325 ft2) LongLife® filter with Key Options
ExtraCoat® pretreatment. � More options at end of section
� Electronic filter pressure system
Literature
monitors internal static pressure and
E13.13
controls filter cleaning.
� Indicator light for saturated filter.
� RotaPulse® automatic filter cleaning
system.
� Internal aluminum mesh spark arrestor.
� One-year warranty on unit. (30 day warranty Shown:
Mobiflexâ„? 400-MS with
on all consumables such as filters, hoses, required Extraction Arm
hose adapters.)
Product Product Filter Type/ Input Power HxWxD Net Weight
Name Number Filter Size Voltage/Phase/Hertz Input Current mm (in.) kg (lbs.)
Mobiflexâ„? 400-MS K1741-1 Pretreated Cellulose 115/1/60 12A 1020 x 810 x 1210 130
30 m2 (325 ft2)
Base Unit (40 x 32 x 48) (286)
Processes
Statiflex 200-M � � Stick
� TIG
� MIG
Wall mounted low vacuum/high volume disposable filtration � Flux-Cored
system designed for medium duty extraction of welding fumes. Required Options
� Extraction Arm(s)
� Stationary Fan
Ideal for a variety of facilities in which floor space is a
� Overload Switch
premium including maintenance departments, general � Lamp Kit with Arc Sensor
fabrication and job shops, weld schools, and industrial
environments. Key Options
� More options at end of section
� Generous 735 CFM airflow with LTA 2.0, LFA 2.0, LFA 3.1,
Literature
LFA 4.1, LFA 4.1-LC extraction arms and SF 2400 fan.
E13.14
� Filter efficiency up to 99.8%.
� 50 m2 (538 ft2) LongLife® filter with ExtraCoat® pretreatment.
� Filter status indicator gauges amount of particulate in
filter cartridge, indicating system maintenance and filter
replacement.
� Suitable for a single or dual arm system configuration.
� Internal aluminum mesh spark arrestor.
� One-year warranty on equipment. (30 day warranty on
filter cartridge.)
Product Product Filter Surface HxWxD Net Weight
m2 (ft2)
Name Number Filter Type mm (in.) kg (lbs.)
Statiflexâ„? 200-M K1654-1 Pretreated Cellulose 50 900 x 810 x 730 30
Single Arm Base Unit (538) (36 x 32 x 29) (66)
Statiflexâ„? 200-M K1654-2 Pretreated Cellulose 50 900 x 810 x 730 30
Dual Arm Base Unit (538) (36 x 32 x 29) (66)
www.lincolnelectric.com/fume-extraction 87
Environmental Systems
Processes
Statiflex 400-MS � � Stick
� TIG
� MIG
Wall mounted low vacuum/high volume self-cleaning filtra- � Flux-Cored
tion system designed for heavy duty extraction of welding Required Options
fumes. � Extraction Arm(s)
� Stationary Fan
� Lamp Kit with Arc Sensor
Ideal for a variety of facilities in which floor space
Key Options
is a premium including maintenance departments,
� More options at end of section
general fabrication and job shops,
weld schools, and industrial Literature
environments. E13.15
� Generous 735 CFM airflow with
LTA 2.0, LFA 2.0, LFA 3.1, LFA 4.1,
LFA 4.1-LC extraction arms and SF 2400 fan.
� Filter efficiency up to 99.8%.
� 30 m2 (325 ft2) LongLife® filter with ExtraCoat®
pretreatment.
� RotaPulse® automatic filter cleaning system.
� Internal aluminum mesh spark arrestor.
Shown:
� Electronic filter pressure system monitors internal Statiflex� 400-MS with
required Extraction Arm
static pressure and controls filter cleaning.
� One-year warranty on equipment. (30 day warranty
on filter cartridge.)
Product Product Filter Surface HxWxD Net Weight
m2 (ft2)
Name Number Filter Type mm (in.) kg (lbs.)
Statiflexâ„? 400-MS K1742-1 Pretreated Cellulose 30 1040 x 670 x 660 85
Base Unit (325) (41 x 27 x 26) (187)
Processes
Fume Extraction Arms � Stick
� TIG
� MIG
Low Vacuum Flexible Extraction Arms � Flux-Cored
Literature
These flexible extraction arms are built the Lincoln Electric® way, rugged and reliable. Designed E13.16
with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal
positioning to the welding point.
� Ultra-light positioning.
� Minimal maintenance.
� Dent and scratch resistant material.
� Unique spring-balanced internal
mechanism: LFA 3.1/4.1/4.1-LC.
� Unique advanced friction internal
mechanism: LTA 2.0/LFA 2.0.
� 360° rotatable hood. LFA 4.1-LC
� Airflow throttle valve. LFA 3.1 LFA 4.1
� 1-year warranty. LTA 2.0 LFA 2.0
Product Product Arm Length HxW Net Weight CFM with SF 2400 Fan
Name Number m (ft.) mm (in.) kg (lb.) (with no filtration) Use With:
LFA 3.1 K2633-1 3.1 208 x 3,000 15 760 Mobiflexâ„?
K1655-1 (10) (8 x 118) (33) Statiflexâ„?
LFA 3.1 K2633-2 3.1 208 x 3,000 15 760 Mobiflexâ„?
(with Lamp & Arc Sensor) (10) (8 x 118) (33)
LFA 4.1 K2633-3 4.1 208 x 4,000 17 760 Mobiflexâ„?
K1655-2 (13) (8 x 157) (37.5) Statiflexâ„?
LFA 4.1 K2633-4 4.1 208 x 4,000 17 760 Mobiflexâ„?
(with Lamp & Arc Sensor) (13) (8 x 157) (37.5)
LFA 4.1-LC K1655-6 4.1 208 x 4,000 17 760 Statiflexâ„?
(Low Ceiling) (13) (8 x 157) (37.5)
LFA 2.0 K1655-5 2 208 x 2,160 7 780 Statiflexâ„?
(6.5) (8 x 85) (15.4)
LTA 2.0 K1655-3 Retracts from 208 x 1,000-1,400 7 780 Statiflexâ„?
1-1.5 (3-4.5) (8 x 39.5-55) (15.4)
www.lincolnelectric.com/fume-extraction
88
Environmental Systems
Central Fume Extraction Systems
Engineered solutions customized to meet your individual needs.
Lincoln Electric® offers two types of centralized welding fume extraction systems. Low vacuum/High volume solution has a source extraction
distance of 6" to 12" from the welding point and High vacuum/Low volume solution has a source extraction distance of 2" to 4" from the welding
point. Either system can be custom engineered for the welding application and facility layout. The Low vacuum/High volume system utilizes
source capture extraction arms that can be easily positioned into place by the operator and does not impede the welding process. The High
vacuum/Low volume system uses welding guns with integrated fume extraction or individual suction nozzles with various designs to adapt
to welding applications.
High Vacuum Central Systems
Low Vacuum Central Systems
For further information, contact the Automation Team at:
automation@lincolnelectric.com or call 216-383-2667
www.lincolnelectric.com/fume-extraction 89
Environmental Systems
Environmental Systems Options
Extraction Arms (Category 2)
See “Recommended General Options� pgs. 149-171 for descriptions.
K1655-3 LTA 2.0 Telescopic Extraction Arm
K1655-5 LFA 2.0 6.5 ft Extraction Arm
Miniflexâ„? K1655-1 LFA 3.1 10 ft Extraction Arm
K1655-2 LFA 4.1 13 ft Extraction Arm
Expendable Parts
K1655-6 LFA 4.1-LC Low Ceiling 13 ft Extraction Arm
KP2390-1 LongLife®-H Filter
KP2390-2 HEPA Filter
Standard System (Category 3A) � requires fan, starting control and
KP2390-3 Miniflexâ„? Prefilter
mounting brackets
General Options
K1656-1 SF 2400 Stationary Fan (1 HP)
K2389-5 EN 20 Nozzle
K1494-2 Starter Overload Switch for 115V
K2389-6 EN 40 Nozzle
K1494-3 Starter Overload Switch for 230V
K639-1 SHM-300 Suction Head for Manual Welding, 12"
K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms
K639-2 SHM-400 Suction Head for Manual Welding, 16"
K1657-1 SF 2400 Wall Mounting Bracket
K639-3 SHM-500 Suction Head for Manual Welding, 20"
K1657-2 SF 2400 Wall Mounting Bracket
K639-4 SHMS Low Noise Suction Nozzle
K639-5 SHFA Flat Suction Head with Flexible Arm
Extension Crane System (Category 3B) � requires fan, starting control
K639-6 UNM Suction Head for Heavy Smoke
and extension crane
K639-14 SHMT Round Suction Head with Flexible Arm
K1656-4 SF 4200 Stationary Fan (2 HP)
K2389-3 NKT Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter
K1494-10 Starter/Overload Switch for SF4200 Fan
K2389-4 NKC Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter
K1669-10 Lamp with Arc Sensor for SF4200 Fan
K2389-8 Extraction Hose, 1-3/4 " x 16'
K1671-1 EC 2 (7 ft) Extension Crane
K2389-9 Extraction Hose, 1-3/4" x 8'
K1671-2 EC 4 (14 ft) Extension Crane
K2389-10 Hose-to-Hose Adapter, 1-3/4" x 1-3/4""
K1672-1 Feeder Hanging Rail
K2389-2 Hose Connection Outlet
General Options
K2389-1 Activated Carbon Filter
K1750-1 230V Conversion Kit for SF 2400 Fan
K2389-7 MBH Wall Mounting Bracket
K1673-1 LongLife Filter (for 200-M)
K1852-1 Activated Carbon Filter
Mobiflexâ„? 200-M
K1534-2 Air Exhaust Silencer
Hose/Hood Set or Extraction Arm K1743-2 Non-Return Valve
K1668-1 Hose and Hood Set (requires S23267 Flange Adapter)
K2633-1 LFA 3.1 10 ft. Extraction Arm
Statiflexâ„? 400-Ms Single Arm
K2633-2 LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor
Wall Mounted Filtration Unit
K2633-3 LFA 4.1 13 ft. Extraction Arm
K1742-1 Statiflex 400-MS Base Unit
K2633-4 LFA 4.1 13 ft. Extraction Arm with Lamp/Arc Sensor
(includes disposable filter, mounting bracket and
General Options
one hose kit - 1m length)
K1706-2 Work Lamp with Arc Sensor
K1494-3 Starter Overload Switch for 230V
TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM
K1673-1 LongLife® Filter (for 200-M)
CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B
K1852-1 Activated Carbon Filter
Extraction Arms (Category 2)
Mobiflexâ„? 400-MS K1655-3 LTA 2.0 Telescopic Extraction Arm
Hose/Hood Set or Extraction Arm K1655-5 LFA 2.0 6.5 ft Extraction Arm
K1668-1 Hose and Hood Set (requires S23267 Flange Adapter) K1655-1 LFA 3.1 10 ft Extraction Arm
K2633-1 LFA 3.1 10 ft. Extraction Arm K1655-2 LFA 4.1 13 ft Extraction Arm
K2633-2 LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor K1655-6 LFA 4.1-LC Low Ceiling 13 ft Extraction Arm
K2633-3 LFA 4.1 13 ft Extraction Arm
K2633-4 LFA 4.1 13 ft Extraction Arm with Lamp/Arc Sensor Standard System (Category 3A) � requires fan, starting control and
mounting brackets
General Options
K1656-1 SF 2400 Stationary Fan (1 HP)
K1706-2 Work Lamp with Arc Sensor
K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms
K1494-3 Starter Overload Switch for 230V
K1657-1 SF 2400 Wall Mounting Bracket
K1673-2 LongLife® Filter (for 400-MS)
K1657-2 SF 2400 Wall Mounting Bracket
Statiflex� 200-M Single and Dual Arm Extension Crane System (Category 3B) � requires fan, starting control
Wall Mounted Filtration Units and extension crane
K1654-1 Statiflex 200-M Single Arm Base Unit K1656-4 SF 4200 Stationary Fan (2 HP)
(includes disposable filter, mounting bracket and K1669-10 Lamp with Arc Sensor for SF4200 Fan
one hose kit - 1m length) K1671-1 EC 2 (7 ft) Extension Crane
K1654-2 Statiflex 200-M Dual Arm Base Unit K1671-2 EC 4 (14 ft) Extension Crane
(includes disposable filter, mounting bracket and K1672-1 Feeder Hanging Rail
two hose kits - 1m length each) General Options
K1750-1 230V Conversion Kit for SF 2400 Fan
TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM K1673-2 LongLife Filter (for 400-MS)
CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B K1534-2 Air Exhaust Silencer
K1743-2 Non-Return Valve
TO CREATE A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM
CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B
( See pages 164 and 169 for Fume Extraction Guns )
www.lincolnelectric.com/fume-extraction
90
Automated Solutions
� Drop-In-Place Pre-Engineered Solutions
� Custom Systems Available for Unique Needs
� Resolve Quality, Productivity or Skilled Labor Issues
� Supported By Lincoln® Service, Training and Integration
FEATURES
OUTPUT INPUT
MODEL PROCESS
Technology®
Production
Monitoring
Flux-Cored
Waveform
ArcLink®
Polarity
Control
Pulsed
Phase
Amperage Range
Mode
Hertz
STT®
MIG
Amps (A)
CC
� � �
Power Wave ® i400 3 50,60
5-420 A
DC
CV
CC
Power Wave ® 455M Robotic 3 50,60
DC 5-570 A
CV
CC
Power Wave ® 455M/STT ® Robotic � � �
3 50,60
5-570 A
DC
CV
CC
Power Wave ® 655 Robotic � � �
DC 3 60
20-880 A
CV
KEY: Excellent Good Optional
www.lincolnelectric.com/automated-solutions 91
Automated Solutions
®
NEXTWELD
WHAT IS NEXTWELD®?
The challenges facing industrial fabricators today are growing in number and
complexity. Rising labor, material, and energy costs, intense domestic and
global competition, a dwindling pool of skilled workers, more stringent and
specific quality demands all contribute to a more difficult welding environ-
ment today.
Through our commitment to extensive research and investments in product
development, Lincoln Electric has established an industry benchmark for
applying technology to improve the quality, lower the cost and enhance the
performance of arc welding processes. Advancements in consumable tech-
nology, digital communications and Waveform Control Technology® are the
foundation for many of the improvements.
NEXTWELD® brings you a series of Process, Technology, Application and
Success Story documents. NEXTWELD® explains how technologies, products,
processes and applications are linked together to answer the important
questions that all businesses face.
� How can we work faster, work smarter, work more efficiently?
� How can we get equipment, consumables and people to
perform in ways they’ve never had to before?
� How do we stay competitive?
� How do we maintain profitability?
� How can we safeguard the health of our workforce?
NEXTWELD® is the future of welding but its benefits are available to you
today. Ask your Lincoln Electric® representative how to improve the quality,
productivity and safety of your welding operations to reduce your cost of
fabrication.
www.lincolnelectric.com/automated-solutions
92
Automated Solutions
Processes
Power Wave i400 ® � CV-MIG
� Pulsed-MIG
� Flux-Cored
Intelligent Robotic Solution � Metal-Cored
� Stainless
� Aliminum
The Power Wave® i400 & AutoDrive� 4R90 (see below) solution delivers Lincoln’s best performance
technologies and welding processes all rolled into one highly efficient inverter power source 3 50
CV DC
Output Input 60
Hz
PHASE
paired with a compact, durable wire feeder designed for high-end robotic welding.
Key Options
� K1785-25 14-14 Con trol Cable
� Flexible Design � Designed for simple, seamless integration
� K2670-1 CE Filter Kit
with the FANUC® Robotics R-30iA Controller, or use as a sep-
� K2677-1 Integration Kit
arated configuration to meet your weld cell requirements.
� K1543-25 ArkLink® Control Cable
� Quality and Consistent Welding Results � Lincoln’s � More options at end of section
Waveform Control Technology® gives you the ability
Wire Feeders
to select the right waveform for each application.
� K2685-2 AutoDrive� 4R90
� High Performance Digital Communications � High � K1780-2 Power Feed� 10R
speed digital communication via ArcLink® protocol, a
CAN connection or now the ArcLink XT �, the ArcLink® Literature
protocol can be communicated over an Ethernet cable. E4.20
� Best in Class Power � 5-420 amps output delivers
the power you need for a wide range of processes
and materials, with no derating for pulse waveforms.
� Industry Leading Technology � New high speed digital
controls lead the industry in the performance of this
welding package.
Shown:
� Ready to Perform � Auxiliary outlet offers flexibility to Power Wave® i400 Power Source
add fume extraction, water cooler, computer or other
accessories quickly and easily.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave® i400 K2669-1 200/230/380-415/460/575/3/50/60 50/60Hz: 50/60Hz: 5-420A 21 x 18.5 x 23.6 209
350A/34V/100% 350A/34V/100% 10-37V (533 x 470 x 600) (95)
400A/36V/60% 400A/36V/60%
420A/37V/40% 420A/37V/40%
Processes
AutoDrive 4R90 � � CV-MIG
� Pulsed MIG
� Flux-Cored
Industry Leading Design � Metal-Cored
40
Output Input VDC
� Integrated Design � Designed to “nest� in the upper arm of the
FANUC® Robotics 100iC arm. Unit Includes
� Outguide
� Durable and Rugged � Patented MAXTRAC® wire drive is precision
� Incoming Bushing/Conduit
cast aluminum designed to provide reliable feed force.
Connector
� Ease of Use � Unlike competitive models, no tools are required
for drive roll, wire guide or pressure arm adjustment. Key Options
� K1505-035S Four-Roll Drive
� High Performance � Brass-to-brass gun connections
& Split Wire Guide Kit
provide more reliable electrical connectivity and (Solid Steel Wire)
more efficient energy transfer. � K1505-045S Four-Roll Drive
& Split Wire Guide Kit
� Best in Class Torque � Results in faster acceleration
(Solid Steel Wire)
and reliably pulls wire through conduit.
� More options at end of section
� Precise Control � Dual spring pressure arms offer
clear-cut adjustment for optimizing pressure for Literature
different wire types. E4.20
� Welding Results � High resolution tachometer
for accurate wire feed speed control.
� Optimized Robotic Solution � Compact, lighter
weight packaging maximizes robot acceleration Shown:
AutoDriveâ„? 4R90
performance and through put.
Product Product Wire Feed Speed Range Wire Size Range � Solid Wire Size Range � Cored HxWxD Net Weight
Name Number in/min (m/min) inches (mm) inches (mm) inches (mm) lbs.(kg)
AutoDriveâ„? 4R90 K2685-2 30-800 .025-.045 .035-.045 9.1 x 7.5x 8.4 13.5
(0.8-20.3) (0.6-1.2) (0.9-1.2) (231 x 141 x 213) (6.1)
www.lincolnelectric.com/automated-solutions 93
Automated Solutions
Processes
Power Wave 455M Robotic ® � MIG
� Pulsed
� STT®
� Flux-Cored
The Power Wave® 455M Robotic is a high performance, digitally
3 50
CC DC
Output Input
controlled inverter power source designed for robotic, hard 60
CV Hz
PHASE
automation and semiautomatic applications.
Key Options
� K2207-2 Ethernet/DeviceNet�
� Program your own waveform or choose from over 60 Interface Module
standard welding waveform programs. � K1570-1 Dual Cylinder Platform
Undercarriage
� Optional communication modules provide networking
� K1813-1 Cool-Arc� 40 115/1/50/60
capabilities via DeviceNetâ„? or Ethernet.
� More options at end of section
� Utilizes ArcLink®—the leading digital communication
protocol for welding, making it the best choice for Wire Feeders
seamless, time critical integration to the power source � K1780-2 Power Feed� 10R
� K2685-2 AutoDrive 4R90
and networked equipment.
� Software based controls can be upgraded as new Literature
features become available. E10.90
� Process and production monitoring with access to
real time (500Hz) feedback.
� A Power Wave® inverter operates at a high efficiency
(88-90%) with a 95% minimum power factor (at rated
output) and is capable of operating from a universal
input voltage (208 to 575 volts).
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave® K2262-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286
455M Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)
(570A/43V/60%) (82/78/37/31A)
50Hz: 50Hz:
400A/36V/100% 49/45/23/18A
(500A/40V/60%) (67/61/31/25A)
Semiautomatic Automation Submerged Arc
www.lincolnelectric.com/automated-solutions
94
Automated Solutions
Processes
Power Wave ® � MIG
� Pulsed
� STT®
®
455M/STT Robotic � Flux-Cored
3 50
CC DC
Output Input 60
CV Hz
PHASE
The Power Wave 455M/STT Robotic is a high performance, digitally controlled inverter
®
Key Options
power source designed for robotic, hard automation and semiautomatic applications. � K2207-2 Ethernet/DeviceNet�
Interface Module
� Program your own waveform or choose from over 60 standard � K1570-1 Dual Cylinder Platform
welding waveform programs. Undercarriage
� K1813-1 Cool-Arc� 40 115/1/50/60
� Utilizes ArcLink® � the leading digital communication protocol
� More options at end of section
for welding, making it the best choice for seamless, time critical
integration to the power source and networked equipment. Wire Feeders
� K1780-2 Power Feed� 10R
� Software based controls can be upgraded as new features
� K2685-2 AutoDrive 4R90
become available.
� Process and production monitoring with access to real time Literature
(500Hz) feedback E10.90
� A Power Wave® inverter operates at a high efficiency (88-90%)
with a 95% minimum power factor (at rated output) and is capa-
ble of operating from a universal input voltage (208 to 575 volts).
� Features Lincoln’s® Surface Tension Transfer® (STT®) Process,
which controls heat input for great penetration and reduced
spatter and fumes.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave® K2263-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286
455M/STT® Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)
(570A/43V/60%) (82/78/37/31A)
50Hz: 50Hz:
400A/36V/100% 49/45/23/18A
(500A/40V/60%) (67/61/31/25A)
Processes
Power Wave 655 Robotic ® � MIG
� Pulsed
� Flux-Cored
For Tough Automation Jobs 3 50
CC DC
Output Input 60
CV Hz
PHASE
The Power Wave 655 Robotic is a high-performance, digitally controlled inverter power
®
Key Options
source capable of complex, high-speed waveform control. This Power Wave® � K1570-1 Dual Cylinder Platform
connects seamlessly to robot controllers and hard automation PLCs to Undercarriage
create a highly integrated and flexible welding cell. � K1813-1 Cool-Arc� 40 115/1/50/60
� K2187-1 Cool-Arc� 40
220-240/1/50/60
� Program your own waveform or choose from over 60
� More options at end of section
standard welding waveform programs.
� Utilizes ArcLink® —the leading digital communication Wire Feeders
protocol for welding, making it the best choice for � K1780-2 Power Feed� 10R
seamless, time-critical integration to the power � K2685-2 AutoDrive 4R90
source and networked equipment.
Literature
� Software-based controls can be upgraded as new E10.95
features become available.
� Process and production monitoring with access
to real-time (500Hz) feedback.
� A Power Wave® inverter operates at a high efficiency
(88-90%) with a 95% minimum power factor (at rated
output) and is capable of operating from a universal
input voltage (230 to 575 volts).
� Excellent power source for heavy-duty Tandem
MIG applications.
� Standard Ethernet/DeviceNet� capabilities.
Product Product Input Power Rated Output Input Current @ HxWxD Net Weight
Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave® K1519-2 460/575/3/50/60 60Hz: 60Hz: 20-880A 26.1 x 19.9 x 32.9 306
655 Robotic 400/3/50/60 650A/44V/100% 41/33A (663 x 505 x 835) (139)
(815A/44V/60%) (53/42A)
www.lincolnelectric.com/automated-solutions 95
Automated Solutions
Processes
â„?
Power Feed 10R � MIG
� Pulsed
� STT®
Compact Wire Drive System for Automation � Flux-Cored
� Metal-Cored
The Power Feedâ„? 10R is a high performance, digitally controlled wire feeder designed to be part 40
Output Input VDC
of a modular, multi-process welding system. It is specifically designed to mount to a robot arm
or to use in hard automation applications. Key Options
� K1785-25 Control Cable, Heavy
� Digitally controlled by the Power Wave® power source, Duty, 25 ft.
yielding the best performance in the industry. � K590-7 Water Connection Kit
� K1733-1 Wire Straightner
� Use with Lincoln power sources featuring ArcLink®, the � K1546-1 Incoming Conduit
leading digital communications protocol for welding, making Bushings, .025"-1/16"
it the best choice for seamless integration with the power � K1546-2 Incoming Conduit
source and networked equipment. Bushings, 1/16"-3/32"
� K1500-2 Tweco® or Tregaskiss®
� Tachometer feedback provides calibration and precise
Torch Bushings
control of wire feed speed. � K1500-1 Lincoln or D&F® Torch
� Feeder brakes from maximum speed to zero in millisec- Bushings
� K489-7 Binzil or Lincoln
onds, minimizing the chance of wire sticking in the puddle.
Fast-Mateâ„? Torch Bushings
� Select standard or high speed gears for wide wire feed � More options at end of section
speed range.
Literature
� Split wire guides provide trouble-free feeding and offer fast,
E9.160
tool-less wire installation, changeover and maintenance.
� Easy-to-read gauge for accurate drive roll tension.
� Brass-to-brass connections for good connectivity between Power Feed� 10R mounted on FANUC Robot Arm.
feeder and gun.
� Self loading wire feature for easy set-up.
Product Product Wire Feed Speed Range Wire Size Range � Solid Wire Size Range � Cored HxWxD Net Weight
Name Number inches (mm) inches (mm) inches (mm) inches (mm) lbs.(kg)
Power Feedâ„? 10R K1780-2 50-800 (1.3-20.3) .025-3/32 (0.6-2.4) .035-.120 (0.9-3.0) 8.9 x 10.3 x 8.1 22.4
75-1200 (2.0-30.5) .025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0) (226 x 261 x 206) (10.2)
Processes
â„?
eCell � CV-MIG
� Pulsed MIG
� Flux-Cored
Cost Effective Welding Solution � Metal-Cored
3
CV DC 60
Output Input
The eCellâ„? welding robot cell is a two-fixed table workstation designed for small to medium sized Hz
PHASE
parts that can be welded without reorientation. The layout is optimized to maximize the work Unit Includes
envelope of the robot, and is ideal for flexible manufacturing systems allowing manufacturers � Fanuc® ArcMate� 100iBe 6-axis
to install multiple robots in close proximity to save valuable floor space. robot
� Power Wave® 355M power
source
Shipped completely assembled and ready for immediate installation
� Power Feed® wire drive system
and production, the eCellâ„? is designed to be an attractive and
(4-Roll)
low cost alternative to labor intensive arc welding.
� 360 Amp Air-Cooled Welding
� Simple to set-up, easy to operate. Torch
� Collision Guard/Torch Protection
� Four side fork-lift access.
Software
� Pre-wired with one disconnect � (2) � 24 X 24 in. (0.6 X 0.6 m)
switch and fuse protection. Precision Machined Tooling
Plates
� Integrated user interface.
� 15 User inputs/outputs available. Key Options
� K2391-1 Power REAM®
� 115V 15 Amp auxiliary power receptacle. � More options at end of section
� High speed digital communication featuring ArcLink®.
Literature
� Complete metal surround flash and safety barrier. E10.120
� Multi-voltage, offering 230/460/575 Volts, 3-Phase.
� Work Zone: H x W x D = 41 x 30 x 39 in. (1.0 x 0.8 x 1.0 m)
� ANSI/RIA 15.06-99, and compliant design.
Product Product Power Source HxWxD Net Weight
Name Number Input Power Current/Voltage/Duty Cycle Feeder/Torch Robot inches (mm) lbs.(kg)
eCell� AD1222-10 230/460/575/3/60 Power Wave® 355M 4-Roll Feeder ArcMate� 80 x 90 x 60 2200
(20KVA Max) 350A/34V/60% 360 Amp A/C Torch 100iBe (2032 x 2286 x 1524) (998)
(300A/32V/100%) (100% CO2) (6-axis)
www.lincolnelectric.com/automated-solutions
96
Automated Solutions
Robot Arm
Robotic Systems and Selections
Custom Cells ARC Mate 100iB-6S
� 6 kg (13.2 lbs) wrist loading
capacity
Combine Lincoln’s industry leading welding and cutting expertise with the most recognized
®
� 6 axes controlled motion
name in robotics, FANUC®, and you have a great robotics solution regardless of your application.
We have the ability to seamlessly integrate all aspects of the automated welding/cutting process, � 951 mm (37.4 in.) reach
from analysis to custom and pre-engineered cells, to software, service, and training.
ARC Mate 100iBe
� 6 kg (13.2 lbs) wrist loading
capacity
Pre-Engineered Systems
� 6 axes controlled motion
You need a time-proven, economical system that’s
delivered on time and ready for the production line. � 1373 mm (54.0 in.) reach
Lincoln® offers more than two dozen “drop-in-place�
pre-engineered solutions. System designs include:
ARC Mate 120iBe
� Fixed tables � 10 kg (22.4 lbs.) wrist loading
capacity
� Swing tables
� 6 axes controlled motion
� Rotary index tables
Shown: System 30
� 1667 mm (65.0 in.) reach
� Dual head and tail stock Pre-Engineered System
Shown: System 30 Custom Cell
� H-Frame
ARC Mate 120iB/10L
� Ferris wheel
� 10 kg (22.4 lbs.) wrist loading
capacity
� 6 axes controlled motion
Custom Robotic Solutions
From concept to design and � 1885 mm (74.0 in.) reach
build, Lincoln’s® automation
engineers work closely with
ARC Mate R2000-165F
you to understand your
manufacturing needs. � 165 kg (360 lbs.) wrist loading
Correct synergy, creative capacity
positioning design and � 6 axes controlled motion
production efficiency are
� 2660 mm (104 in.) reach
all critical to producing
repeatable, high quality,
high volume solutions.
ARC Mate M710.C/20L
� 20 kg (44 lbs.) wrist loading
capacity
� 6 axes controlled motion
� 3110 mm (122 in.) reach
Power REAM® Robotic Torch Maintenance Center ARC Mate 120iB/10LT
Extend the life of your robotic MIG Torch and improve cycle time in your robotic welding � 10 kg (22.4 lbs.) wrist loading
cell with the Power REAM®. This automatic nozzle cleaning station systematically capacity
removes and prevents spatter accumulation for enhanced productivity.
� 6 axes controlled motion
(5 rotary motion/1 linear)
� 1735 mm (68.3 in.) reach
� Up to 30 m (98.4 ft) travel
Complete Single Source Robotic Solutions
� Welding applications evaluation � Complete system design and � In-the-field service support
build
� Robot feasibility testing � In-plant start-up assistance
� Pre-engineered systems
� Sample part welding � Emergency welder/robot part
� 24-hour hotline assistance delivery
� Computer robot simulations
� Operator training � Long-term preventative mainte-
� Return on investment calcula-
nance programs
tions � Robot repair/rebuild
For further information, contact the Automation Team at:
automation@lincolnelectric.com or call 216-383-2667
www.lincolnelectric.com/automated-solutions 97
Automated Solutions
Automated Solutions Options
See “Recommended General Options� pgs. 149-171 for descriptions.
Power Wave® i400 Power Feed� 10R
General Options Drive Roll and Wire Guide Kits
K2673-1 Inverter Chasis See chart in “Recommended General Options� section.
K2677-1 Integration Kit General Options
K2670-1 CE Filter K590-7 Water Connection Kit
K1543-25 ArcLink® Control Cable K1785-2 Robotic Cable Adapter, 18 in.
K1785-2 Robotic Cable Adapter, 18 in. K1785-12 Control Cable (Heavy Duty), 12 ft.
K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft.
K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft.
K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft.
K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft.
K1785-100 Control Cable, 14-pin, 100 ft. K1795-10 Control Cable, 10 ft.
K940 STT® Sense Lead Kit, 25 ft. K1795-25 Control Cable, 25 ft.
K1813-1 Cool-Arcâ„? 40 Water Cooler 115/1/50/60 K1795-50 Control Cable, 50 ft.
� Fume Extraction System K1795-100 Control Cable, 100 ft.
Wire Feeder Options K1804-1 Robotic Cable Adapter, 22-pin to 14-pin, 10 ft.
K2685-2 AutoDriveâ„? 4R90 K1804-2 Robotic Cable Adapter, 22-pin to 14-pin, 18 in.
K1780-2 Power Feedâ„? 10R K1805-1 Robotic Cable Adapter, 14-pin to 22-pin, 18 in.
� Fume Extraction System
Power Sources
AutoDriveâ„? 4R90
� Power Wave® 455M Robotic
General Options
� Power Wave® 455M/STT® Robotic
K590-7 Water Connection Kit
� Power Wave® 655 Robotic
K1785-2 Robotic Cable Adapter, 18 in.
� Power Wave® i400
K1785-12 Control Cable (Heavy Duty), 12 ft.
K1785-16 Control Cable (Heavy Duty), 16 ft.
K1785-25 Control Cable (Heavy Duty), 25 ft.
K1785-50 Control Cable, 14-pin, 50 ft. eCellâ„?
K1785-100 Control Cable, 14-pin, 100 ft.
General Options
� Fume Extraction System
K2391-1 Power REAM®
Power Sources
K2669-1 Power Wave® i400
Power REAM®
General Options
KP2435-1 Reaming Bit, 1/2" with Washer
Power Wave® 455M Robotic & 455M/STT® Robotic
KP2435-3 Reaming Bit, 5/8" with Washer
General Options KP2435-5 Reaming Bit, 3/4" with Washer
K2206-1 DeviceNet Interface Module KP2457-1 Anti-Spatter Fluid, 1 gallon
K2207-2 Ethernet/DeviceNet� Interface Module K2433-1 Power REAM® Robotic Cable, 20 ft.
K1570-1 Dual Cylinder Platform Undercarriage K2434-1 Remote Power REAM® Reservoir Kit
K1813-1 Cool-Arc� 40 Water Cooler 115/1/50/60 � Fume Extraction System
� Fume Extraction System
Wire Feeder Options
� Power Feed� 10R
Power Wave® 655 Robotic
General Options
K1570-1 Dual Cylinder Platform Undercarriage
K2681-1 22-pin to 14-pin Adapter Cable Assembly
K1813-1 Cool-Arcâ„? 40 Water Cooler 115/1/50/60
K2444-2 CE Filter
� Fume Extraction System
www.lincolnelectric.com/automated-solutions
98
� Proven Arc Characteristics
� Innovative Packaging Options
� Lincoln’s® Q-Certifications Assure Maximum Accountability
� Rigorous Raw Material Chemical Composition Analysis
PACKAGE OPTIONS PACKAGE OPTIONS
Hermetically Sealed Pail (HS)
Accu-Pak ® Box (AP)
Plastic Bag (PLB)
Accu-Trak ® Drum (AD)
Plastic Spool (SP)
Accu-Trak ® Reel (AR)
Sahara ReadyPak ® (SRP)
Bag (B)
Speed-Feed ® Drum (D)
Bulk Bag (BB)
Speed-Feed ® Reel (R)
Cardboard Carton (CT)
Steel Spool (SSP)
Coil (C)
Tube (TB)
Easy Open Hermetic Can (EO)
Vacuum Sealed Foil Bag (VFB)
Fiber Spool (FS)
Vertical Reel (VR)
Foil Bag (FB)
www.lincolnelectric.com/welding-consumables 99
Consumables
Premium
Low Hydrogen
Electrode
MORE of What You Need
in a Stick Electrode.
MORE CONTROL
Square burnoff
�
Excellent restrikes
�
Superior puddle control
�
MORE PROFITABILITY
High deposition rates
�
Low spatter levels
�
Easy slag removal
�
Excellent tie-ins
�
MORE PEACE OF MIND
Conforms to AWS, ASME,
ABS, Lloyds, DNV, BV, GL & CBA/GSA.
Why Buy Anything Else?SM
www.lincolnelectric.com/welding-consumables
100
Consumables
Stick Electrode
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Steel � Carbon & Low Alloy
Fast Freeze, Out-of-Position, Mild Steel Stick Electrodes
Fleetweld® 35 E6011 AC Operators consistently give this electrode high marks. This quality Lincoln 3/32 30CT (10EO) ED032567
DC± product is a proven performer for sheet metal welding applications and AC 1/8 30CT (10EO) ED032568
pipe welding. Fleetweld 35 is a great electrode to use on jobs where the 5/32 30CT (10EO) ED032569
steel isn’t clean. 3/32 50CT ED028152
1/8 50CT ED028153
5/32 50CT ED028154
3/16 50CT ED028155
7/32 50CT ED032301
1/4 50CT ED028157
Fleetweld® 35LS E6011 AC Specifically designed for making tack welds under Innershield® deposits. Use 1/8 50CT ED028158
DC± Fleetweld® 35LS with confidence on plated, dirty, painted, or greasy steel. It’s 5/32 50CT ED028159
an outstanding stick choice for AC pipe welding, for applications that require
deep penetration, and in jobs where x-ray quality welds are required.
Fleetweld® 180 E6011 AC Got a small AC welder? Here’s your electrode! Fleetweld® 180 offers excellent 3/32 6CT (1TB) ED031152
DC± arc stability for excellent performance with power sources as low as 50V open- 1/8 6CT (1TB) ED031722
circuit voltage (OCV). A great stick electrode with the ability to start easily on 5/32 6CT (1TB) ED031723
low open circuit voltage welders. 3/32 20CT (5CT) ED030562
1/8 20CT (5CT) ED030563
5/32 20CT (5CT) ED031724
1/8 30CT (10EO) ED032571
3/32 50EO ED010110
1/8 50EO ED010105
5/32 50EO ED010114
Fleetweld® 22 E6022 DC+ Developed specifically for floor decking and other applications where burn- 1/8 50CT ED021896
AC through spot welding on sheet metal is required. Fleetweld® 22 is great for 5/32 50CT ED021895
galvanized or plated sheet steel, as well as on steel that is painted or dirty.
Fast Freeze, High Deposition, Mild Steel Stick Electrode
Jetweld® 1 E7024-1 AC When the project involves large welds, you can’t pick a more user-friendly 1/8 50CT ED010362
DC± electrode! Operators appreciate Jetweld® 1’s smooth bead and high deposition 5/32 50CT ED010372
rates. A great general purpose electrode for single or multi-pass applications. 3/16 50CT ED010366
7/32 50CT ED010375
1/4 50CT ED010360
Jetweld® 2 E6027 AC When the job demands x-ray quality welds, high deposition rates, and excellent 5/32 50CT ED010502
DC± wash-in, reach for Jetweld® 2. We’ve designed Jetweld® 2 for peak performance 3/16 50CT ED010501
on multiple pass welds, and fast-fill single pass welds. 1/4 50CT ED010500
Fast Freeze, High Speed, Mild Steel Stick Electrodes
Fleetweld® 7 E6012 DC- Got a variety of jobs that a single all-position electrode has to handle? Choose 1/8 50CT ED010319
AC Lincoln Electric’s Fleetweld® 7. This versatile, high-speed electrode is a real 5/32 50CT ED010327
workhorse on sheet metal lap joints and fillet welds. It’s also a great choice 3/16 50CT ED010323
for poor fit-up welding jobs. 7/32 50CT ED010330
1/4 50CT ED010315
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
www.lincolnelectric.com/welding-consumables 101
Consumables
Stick Electrode, con’t.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Steel � Carbon & Low Alloy, con’t.
Fast Freeze, High Speed, Mild Steel Stick Electrodes, con’t.
Fleetweld® 37 E6013 AC Here’s a terrific all-position electrode for low amperage welding on sheet 3/32 6CT (1TB) ED031726
DC± metal—especially in applications where appearance is important. We’ve 1/8 6CT (1TB) ED031727
designed Fleetweld® 37 for excellent performance with smaller AC welders 1/16 20CT (5CT) ED030692
having low open-circuit voltages. It’s an excellent choice for jobs involving 5/64 20CT (5CT) ED030691
irregular or short welds that require a change in position. 3/32 20CT (5CT) ED030564
1/8 20CT (5CT) ED030565
5/32 20CT (5CT) ED031729
3/32 30CT (10EO) ED032573
1/8 30CT (10EO) ED032574
5/64 50CT ED010170
3/32 50CT ED010161
1/8 50CT ED010153
5/32 50CT ED010165
3/16 50CT ED010156
Fleetweld® 47 E7014 AC Fleetweld® 47 features high deposition rates for fast performance. Operators 3/32 6CT (1TB) ED031713
DC± love this easy-to-use, all-position electrode! Choose Fleetweld® 47 for sheet 1/8 6CT (1TB) ED031153
metal lap joints and fillet welds, general purpose plate welding and 3/32 20CT (5CT) ED030566
maintenance jobs. 1/8 20CT (5CT) ED030567
5/32 20CT (5CT) ED031742
3/32 50CT ED010189
1/8 50CT ED010183
5/32 50CT ED010193
3/16 50CT ED010186
Low Hydrogen, Mild Steel Stick Electrodes
Excalibur® 7018 MR E7018 H4R DC+ There’s a long list of reasons why operators are so loyal to Excalibur® 7018. They 3/32 6CT (1TB) ED032086
AC tell us they love the clean puddle, the square coating burnoff, the easy all-position 1/8 6CT (1TB) ED031468
handling and the excellent wash-in characteristics. It’s a terrific choice for jobs 5/32 6CT (1TB) ED032087
that involve steels with poor weldability. 3/32 30CT (10EO) ED032588
1/8 30CT (10EO) ED032589
5/32 30CT (10EO) ED032590
3/32 50EO ED028280
1/8 50EO ED028281
5/32 50EO ED028282
3/16 50EO ED028283
7/32 50EO ED028917
1/4 50EO ED028918
Excalibur® 7018-1 MR E7018-1 H4R DC+ When the job involves critical, out-of-position welding, reach for Lincoln Electric’s® 3/32 30CT (10EO) ED032591
AC Excalibur® 7018-1. It offers a beautifully clean weld puddle, uniform slag follow, 1/8 30CT (10EO) ED032592
and superior wash-in with no undercutting. Also great for welding on steels with 3/32 50EO ED028700
marginal weldability. 1/8 50EO ED028702
5/32 50EO ED028704
3/16 50EO ED028706
7/32 50EO ED028919
1/4 50EO ED028920
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
www.lincolnelectric.com/welding-consumables
102
Consumables
Stick Electrode, con’t.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Steel � Carbon & Low Alloy, con’t.
Low Hydrogen, Mild Steel Stick Electrodes, con’t.
Lincoln® 7018AC E7018 H8 AC AC? DC? This electrode performs beautifully either way! Lincoln® 7018AC is a 3/32 6CT(1TB) ED031714
DC± great choice for low open circuit voltage AC power sources. Cold restrikes are 1/8 6CT(1TB) ED031715
no problem with this versatile, all-position electrode. 3/32 20CT(5CT) ED030568
1/8 20CT(5CT) ED030569
5/32 20CT(5CT) ED031736
3/32 50EO ED031732
1/8 50EO ED031734
5/32 50EO ED031738
Jetweld® LH-70 E7018 H4R DC+ A top-choice electrode for welding on thick sections and restrained joints when 3/32 30CT(10EO) ED032582
AC cracking is an issue. It’s also a good call when the project involves hard-to-weld 1/8 30CT(10EO) ED032583
steels. Jetweld® LH-70 also offers high deposition rates. 5/32 30CT(10EO) ED032584
3/32 50EO ED010568
1/8 50EO ED010561
5/32 50EO ED010575
3/16 50EO ED010564
7/32 50EO ED010577
1/4 50EO ED010558
Jet-LH®-78 MR E7018 H4R DC+ Great for jobs on mild steel and some high-strength low-alloy steels. It also 3/32 40CT (5CT) ED030174
AC tolerates high sulfur and high silicon steels. Jet-LH®-78 MR features higher 1/8 40CT (5CT) ED030175
tensile strength for stress-relieved properties. 5/32 40CT (5CT) ED030176
3/32 30CT (10EO) ED032585
1/8 30CT (10EO) ED032586
5/32 30CT (10EO) ED032587
3/32 50EO ED015161
1/8 50EO ED015198
5/32 50EO ED015141
3/16 50EO ED015186
7/32 50EO ED015258
. 1/4 50EO ED015383
Excalibur® 7028 E7028 H8 AC If high production and low hydrogen deposits matter, count on Excalibur® 7028. 5/32 50EO ED032636
DC+ This electrode’s fast, easy restriking characteristics make it great for skip and 3/16 50EO ED032637
tack welding. Good notch toughness down to 0°F (-18°C). 7/32 50EO ED032638
Low Hydrogen, Low Alloy Steel Stick Electrodes
Excalibur® E7018-A1 H4R DC+ Excalibur® 7018-A1 MR low hydrogen electrode is an outstanding choice for all 3/32 30CT(10EO) ED032593
7018-A1 MR AC position welding of 0.50% molybdenum low alloy steels of 50 ksi (345 MPa) 1/8 30CT(10EO) ED032594
minimum yield strength. 5/32 30CT(10EO) ED032595
3/32 50EO ED030862
1/8 50EO ED030863
5/32 50EO ED030864
Excalibur® E8018-C1 H4R DC+ Excalibur® 8018-C1 MR is the ideal moisture resistant electrode for welding on 3/32 30CT(10EO) ED032596
8018-C1 MR AC equipment and pipe that transport liquid ammonia, propane and other gases. An 1/8 30CT(10EO) ED032597
excellent all position electrode for applications requiring a nominal 2-1/4% nickel 5/32 30CT(10EO) ED032598
deposit. 3/32 50EO ED030876
1/8 50EO ED030877
5/32 50EO ED030878
3/16 50EO ED030879
7/32 50EO ED030881
1/4 50EO ED030880
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
www.lincolnelectric.com/welding-consumables 103
Consumables
Stick Electrode, con’t.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Steel � Carbon & Low Alloy, con’t.
Low Hydrogen, Low Alloy Steel Stick Electrodes, con’t.
Excalibur® E8018-C3 H4R DC+ Excalibur® 8018-C3 MR is a 1% nickel all position electrode for fabrication or 3/32 30CT(10EO) ED032599
8018-C3 MR AC repair of 1% nickel steels, as well as a wide variety of other low alloy and 1/8 30CT(10EO) ED032600
carbon steels. 5/32 60CT(10EO) ED032601
3/32 50EO ED030892
1/8 50EO ED030893
E5/32 50EO ED030894
3/16 50EO ED030895
7/32 50EO ED030897
1/4 50EO ED030896
Excalibur® E9018-M H4R DC+ Excalibur® 9018M MR is intended for welding high strength steels of 90,000 psi 3/32 30CT(10EO) ED032602
9018M MR (620 MPa) tensile strength and higher. 1/8 30CT(10EO) ED032603
5/32 30CT(10EO) ED032604
3/16 30CT(10EO) ED032605
3/32 50EO ED030868
1/8 50EO ED030869
5/32 50EO ED030870
3/16 50EO ED030871
Excalibur® E11018M-H4R DC+ Excalibur® 11018M MR� is designed primarily for joining high strength steel types 3/32 30CT(10EO) ED032606
11018M MRâ„? in the as-welded or stress relieved conditions with excellent low temperature 1/8 30CT(10EO) ED032607
impact properties and robust welding procedures. All-position welding, except 5/32 30CT(10EO) ED032608
verticle down. 3/32 50EO ED031975
1/8 50EO ED031976
5/32 50EO ED031977
3/16 50EO ED031978
Jetweld® E8018-B2 H4R DC+ LH-90 MR was designed to meet the rigorous demands of high temperature, 1/8 50EO ED015436
LH-90 MR E9018-G H4R AC high pressure piping assignments. This electrode offers a nominal 1-1/4% 5/32 50EO ED015426
chromium, 1/2% molybdenum deposit and meets the requirements of high tensile
(90,000 psi) steels.
Jet-LH® E8018-B2 H4R* DC+ If your welding involves 1-1/4% chromium and 1/2% moly pipe, tubes, boilers or 3/32 25EO ED023472
8018-B2 MR AC castings, you’ll want Jet-LH® 8018-B2 MR as your welding electrode. It offers a 1/8 50EO ED023473
1-1/4% chromium and 1/2% molybdenum deposit. Reach for this electrode when 5/32 50EO ED023474
operating temperatures exceed 850°F (450°C).
(*3/32: E8018-B2 H4)
Jet-LH E9018-B3 H4R* DC+ Great low hydrogen stick electrode. For welding 2-1/4% chromium and 1% 3/32 25EO ED023475
®
9018-B3 MR AC molybdenum steels when heat treating is required. Good mechanical properties 1/8 50EO ED023476
in the as-welded and stress relieved condition. Jet-LH® 9018-B3 MR is a great 5/32 50EO ED023477
choice when temperatures exceed 850°F (450°C).
(*3/32: E9018-B3 H4)
Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes
Fleetweld® 5P E6010 DC+ Fleetweld® 5P is a great choice for welding on dirty, rusty, greasy or painted 3/32 40CT(5CT) ED030141
steel � especially in vertical or overhead applications. 1/8 40CT(5CT) ED030142
5/32 40CT(5CT) ED030143
3/32 30CT(10EO) ED032561
1/8 30CT(10EO) ED032562
5/32 30CT(10EO) ED032563
3/32 50EO ED010211
1/8 50EO ED010203
5/32 50EO ED010216
3/16 50EO ED010207
7/32 50EO ED010219
1/4 50EO ED010200
Fleetweld® 5P+ E6010 DC+ Lincoln’s® Fleetweld® 5P+ is ideal for steel that’s less than clean. It’s a first choice 3/32 30CT(10EO) ED032564
for pipe welding, and vertical-up and overhead plate welding. This electrode is 1/8 30CT(10EO) ED032565
a longtime favorite among operators who handle cross-country and in-plant pipe 5/32 30CT(10EO) ED032566
welding. 3/32 50EO ED010283
1/8 50EO ED010278
5/32 50EO ED010285
F3/16 50EO ED010281
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
www.lincolnelectric.com/welding-consumables
104
Consumables
Stick Electrode, con’t.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Steel � Carbon & Low Alloy, con’t.
Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes, con’t.
Shield-Arc® 85 E7010-A1 DC+ Need a reliable, all-position stick electrode for high tensile steel pipe? Here’s your 3/32 50EO ED012893
electrode! Shield-Arc® 85 produces a 70,000 psi, 1/2% molybdenum weld deposit 1/8 50EO ED012885
for use on 1/2% molybdenum pipe steels and API 5LX-42 through X-56 line pipe. 5/32 50EO ED012896
3/16 50EO ED012889
Shield-Arc® HYP+ E7010-P1 DC+ Tendency for “fingernailing� and electrode sticking have been virtually eliminated! 1/8 50EO ED029511
Designed for all passes of API 5LX-52 through X-65 high strength pipe. Shield-Arc® 5/32 50EO ED029513
HYP+ provides the welder with a clean, visible weld puddle and superior puddle 3/16 50EO ED029509
control. A true E7010-P1 electrode.
Shield-Arc® 70+ E8010-G DC+ Here’s an electrode that makes short work of even the most challenging high 1/8 50EO ED012841
silicon pipe applications! Shield Arc® 70+ is an outstanding choice for API 5LX-56 5/32 50EO ED012849
through X-70 grade pipe, as well as for a wide range of sheet metal welding 3/16 50EO ED012845
assignments.
Shield-Arc® 80 E8010-G DC+ When your job involves vertical down welding on high strength pipe, reach for (3.2 mm) 50EO ED021400
Lincoln’s® Shield-Arc® 80 electrode. This dependable stick electrode offers the (4.0 mm) 50EO ED021401
perfect combination of low temperature impact properties and deep penetration. (5.0 mm) 50EO ED020922
It handles all passes on API 5LX-56 through X-70 pipe. Excellent “stacking� ability
is a feature of Shield-Arc® 80, that maximizes productivity on the job site. Also
meets AWS E8010-P1 requirements.
Shield-Arc® 90 E9010-G DC+ An all-position pipe electrode that’s a great choice when the task is vertical down (3.2 mm) 50EO EDS01693
welding on API 5LX-70 through X-80 pipe. Shield-Arc® 90 also performs well in (4.0 mm) 50EO EDS01694
situations where low hydrogen processes are not practical, and when welding (5.0 mm) 50EO EDS01695
on dirty steels.
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
www.lincolnelectric.com/welding-consumables 105
Consumables
TIG Cut Lengths
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
Carbon Steel Gas Welding
Lincoln® R45 R45 General purpose oxyfuel rod for welding mild steels. 1/16 20CT(2TB) ED025392
3/32 20CT(2TB) ED025395
1/8 20CT(2TB) ED025398
1/16 10CT ED025394
3/32 10CT ED025397
1/8 10CT ED025400
Lincoln® R60 R60 Oxyfuel rod for welding a variety of steels where additional strength and ductility are needed. 1/16 20CT(2TB) ED025401
3/32 20CT(2TB) ED025404
1/8 20CT(2TB) ED025407
1/16 10CT ED025403
3/32 10CT ED025406
1/8 10CT ED025409
Carbon Steel TIG Welding
Lincoln® ER70S-2 ER70S-2 Triple deoxidized rod which produces x-ray quality welds over most surface conditions. 1/16 20CT(5TB) ED025880
3/32 20CT(5TB) ED025881
1/8 20CT(5TB) ED025882
1/16 10CT ED025439
3/32 10CT ED025442
1/8 10CT ED025445
1/16 50CT ED026649
3/32 50CT ED026650
1/8 50CT ED026651
Lincoln® ER70S-6 ER70S-6 High quality rod with high levels of Mn and Si which produces sound welds with excellent 1/16 20CT(5TB) ED025877
wetting action. 3/32 20CT(5TB) ED025878
1/8 20CT(5TB) ED025879
1/16 10CT ED025448
3/32 10CT ED025451
1/8 10CT ED025454
1/16 50CT ED026652
3/32 50CT ED026653
1/8 50CT ED026654
Stainless Steel
Lincoln® ER308, ER308L For joining 304 and 304L and other �18-8� stainless steels. 1/16 10CT(1TB) ED025410
ER308/308L 3/32 10CT(1TB) ED025413
1/8 10CT(1TB) ED025416
1/16 10CT ED025412
3/32 10CT ED025415
1/8 10CT ED025418
1/16 50CT ED026655
3/32 50CT ED026656
1/8 50CT ED026657
Lincoln® ER309, ER309L For 309 stainless steels and joining carbon steels or low alloy steels to stainless steels. 1/16 10CT(1TB) ED025419
ER309/309L 3/32 10CT(1TB) ED025422
1/8 10CT(1TB) ED025425
1/16 10CT ED025421
3/32 10CT ED025424
1/8 10CT ED025427
1/16 50CT ED026658
3/32 50CT ED026659
1/8 50CT ED026660
(Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.)
Package Code Key: CT = Cardboard Carton TB = Tube
www.lincolnelectric.com/welding-consumables
106
Consumables
TIG Cut Lengths, con’t.
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
Stainless Steel, con’t.
Lincoln® ER316, ER316L For joining 316L stainless steels. 1/16 10CT(1TB) ED025428
ER316/316L 3/32 10CT(1TB) ED025431
1/8 10CT(1TB) ED025434
1/16 10CT ED025430
3/32 10CT ED025433
1/8 10CT ED025436
1/16 50CT ED026661
3/32 50CT ED026662
1/8 50CT ED026663
Aluminum
SuperGlaze® 4043 ER4043 Aluminum-silicon alloy for use on many weldable cast and wrought aluminum alloys. The 1/16 10CT ED031111
silicon addition improves puddle fluidity, making it a preferred alloy. 3/32 10CT ED031112
1/8 10CT ED031113
1/16 25CT ED026664
3/32 25CT ED026665
1/8 25CT ED026666
SuperGlaze® 5356 ER5356 Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys. 1/16 10CT ED031108
SuperGlaze® 5356 is generally chosen for its high shear strength. 3/32 10CT ED031109
1/8 10CT ED031110
1/16 25CT ED026667
3/32 25CT ED026668
1/8 25CT ED026669
A fabricator from Bll Davis Racing® TIG welds a seat for a NASCAR ® racecar using Lincoln® machines and consumables.
(Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.)
Package Code Key: CT = Cardboard Carton TB = Tube
www.lincolnelectric.com/welding-consumables 107
Consumables
Smooth Feeding
Premium MIG Wire
with MicroGuard ® Ultra
Surface Treatment
MORE of What You Need
in a MIG Wire.
MORE EFFICIENCY
Thanks to a smoother arc
and reduced cleaning time.
MORE PRODUCTION
Thanks to a smoother feed
and less downtime.
MORE PEACE OF MIND
Smooth Arc
Thanks to Lincoln Electric’s®
®
100% Satisfaction Guarantee.
Guarabtee.
Why Buy Anything Else?SM
www.lincolnelectric.com/welding-consumables
108
Consumables Consumables
MIG Wires Our MicroGuard ® Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld
®
puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional
feeding characteristics of SuperArc ® & SuperGlide ®, made possible by MicroGuard ® Ultra surface treatment,
translate to reduced down-time and high operator appeal.
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
Mild Steel Wire
SuperArc® L-50 ER70S-3 Our most popular MIG wire, SuperArc® L-50, premium copper coated wire, is an excellent .030 30SP ED016102
choice for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. SuperArc® L-50 .035 30SP ED016097
has moderate levels of silicon and manganese for deoxidation and cleaning action. Designed .045 30SP ED016098
for use on clean, oil-free, and rust-free base material. SuperArc® L-50 also has an excellent .030 33SSP ED031407
reputation for feedability and trouble-free performance. Shielding gases include argon/carbon .035 33SSP ED031408
dioxide blends, argon/oxygen blends, or straight carbon dioxide. .045 33SSP ED031409
.035 44SSP ED031914
.045 44SSP ED031915
.052 44SSP ED031916
.035 44FS ED021268
.045 44FS ED021270
.035 60C ED011301
.045 60C ED011306
.052 60C ED011311
1/16 60C ED011317
.035 60FS ED021269
.045 60FS ED021271
.052 60FS ED021273
1/16 60FS ED027274
.030 500AD ED029223
.035 500AD ED021052
.040 500AD ED028729
.045 500AD ED020526
.052 500AD ED020527
.035 500AP ED030025
.045 500AP ED030026
.052 500AP ED030027
1/16 500AP ED031139
1/16 600D ED011316
.035 1000R ED011647
.045 1000R ED011648
.052 1000R ED011649
1/16 1000R ED011650
.035 1000AR ED021361
.045 1000AR ED020524
.052 1000AR ED020525
1/16 1000AR ED029222
.035 1000AD ED028825
.045 1000AD ED028826
.052 1000AD ED029082
1/16 1000AD ED029083
.035 900AP ED030659
.045 1000AP ED030660
.052 1000AP ED030661
1/16 1000AP ED031182
SuperGlide® S3 ER70S-3 SuperGlide® S3, our premium bare MIG wire, like our SuperArc® L-50, is an excellent choice .035 44FS ED028621
for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. SuperGlide® S3 has .045 44FS ED028622
moderate silicon and manganese deoxidizer levels and has an excellent reputation for .035 500AD ED030772
feedability and trouble-free performance. Designed for use on clean, oil-free, and rust-free .045 500AD ED030773
base material. SuperGlide® S3 MIG wire is an excellent choice when a bare or non-copper .052 500AD ED030774
coated ER70S-3 wire is preferred. Shielding gases include argon/carbon dioxide blends, .045 1000R ED028625
argon/oxygen blends, or straight carbon dioxide. 1/16 1000R ED028633
.045 1000AD ED029087
Package Code Key: AD = Accu-Trak ® Drum AP = Accu-Pak ® Box AR = Accu-Trak ® Reel C = Coil CT = Cardboard Carton FS = Fiber Spool
R = Speed Feed ® Reel SP = Plastic Spool SSP = Steel Spool VR = Vertical Reel
www.lincolnelectric.com/welding-consumables 109
Consumables
MIG Wires, con’t. Our MicroGuard ® Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld
®
puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional
feeding characteristics of SuperArc ® & SuperGlide ®, made possible by MicroGuard ® Ultra surface treatment,
translate to reduced down-time and high operator appeal.
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
Mild Steel Wire, con’t.
SuperArc® L-54 premium copper coated MIG wire is your first choice when welding on
SuperArc® L-54 ER70S-4 .035 44SSP ED031052
metals with a light to medium presence of millscale. For best performance, use on clean, .045 44SSP ED031053
oil-free, and rust-free base material. Improved wetting at the toes of a weld when compared .052 44SSP ED031054
to welds made with ER70S-3 electrode. SuperArc® L-54 has higher silicon and manganese .035 44FS ED021117
deoxidizer levels than AWS ER70S-3 electrodes to tolerate surface contaminants. Shielding .035 500AD ED031033
gases include argon/carbon dioxide blends, argon/oxygen blends, or straight carbon dioxide. .045 500AD ED031034
.052 500AD ED031035
.045 500AP ED031041
.035 1000AD ED031036
.045 1000AD ED031037
.052 1000AD ED031038
1/16 1000AD ED031039
SuperArc® L-56 ER70S-6 Lincoln’s® premium copper coated MIG wire, SuperArc® L-56 is an excellent choice for .025 10CT(2SP) ED030583
welding on metals with a medium to high presence of millscale. For best performance, .030 10CT(2SP) ED030631
use on clean, oil-free, and rust-free base material. Best weld appearance and toe wetting .035 10CT(2SP) ED030632
when compared to ER70S-3 and ER70S-4 classifications. SuperArc® L-56 has high silicon .025 12.5SP ED015790
and manganese deoxidizer levels. Superior feedability and excellent arc characteristics are .030 12.5SP ED023334
trademarks of SuperArc® L-56. Shielding gases include argon/carbon dioxide blends, .035 12.5SP ED028676
argon/oxygen blends, or straight carbon dioxide. .045 12.5SP ED029042
.030 30SP ED016104
.035 30SP ED016099
.045 30SP ED016100
.030 33SSP ED031410
.035 33SSP ED031411
.045 33SSP ED031412
.035 44SSP ED025945
.045 44SSP ED025946
.035 44FS ED021274
.040 44FS ED027384
.045 44FS ED021276
.052 44FS ED021278
.035 60C ED011655
.045 60C ED011659
.052 60C ED011663
1/16 60C ED011666
.035 60FS ED021275
.045 60FS ED021277
.052 60FS ED021279
.035 250AD ED029914
.045 250AD ED029915
.052 250AD ED029916
.030 500AD ED030771
.035 500AD ED021056
.045 500AD ED020532
.052 500AD ED020533
1/16 500AD ED029225
Package Code Key: AD = Accu-Trak® Drum AP = Accu-Pak® Box AR = Accu-Trak® Reel C = Coil CT = Cardboard Carton FS = Fiber Spool
R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VR = Vertical Reel
www.lincolnelectric.com/welding-consumables
110
Consumables
MIG Wires, con’t. Our MicroGuard ® Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld
®
puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional
feeding characteristics of SuperArc® & SuperGlide®, made possible by MicroGuard ® Ultra surface treatment,
translate to reduced down-time and high operator appeal.
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
Mild Steel Wire, con’t.
SuperArc® L-56, con’t. .035 500AP ED030028
.045 500AP ED030029
.052 500AP ED030030
.035 1000R ED011734
.045 1000R ED011735
.052 1000R ED011736
1/16 1000R ED011737
.035 1000AR ED021362
.045 1000AR ED020530
.052 1000AR ED020531
.035 1000AD ED028827
.040 1000AD ED031032
.045 1000AD ED028828
.052 1000AD ED029084
1/16 1000AD ED029085
.035 900AP ED030662
.045 1000AP ED030663
.052 1000AP ED030664
1/16 1000AP ED031184
SuperGlide® S6 ER70S-6 Lincoln’s® premium bare, mild steel MIG wire, SuperGlide® S6 is an excellent choice for .035 44FS ED028635
welding on metals with a medium to high presence of millscale. For best performance .045 44FS ED028636
use on clean, oil-free, and rust-free base material. S6 will tolerate higher levels of surface .052 44FS ED028637
contaminants than ER70S-3 or S-4 electrodes. Best weld appearance and toe wetting .035 500AD ED030694
when compared to ER70S-3 and ER70S-4 classifications. High silicon and manganese .045 500AD ED030695
deoxidizer levels. .052 500AD ED030696
.035 1000AR ED028642
SuperGlide® S6 MIG wire is the choice for you when a bare or non-copper coated ER70S-6 .045 1000AR ED028643
wire is preferred. Shielding gases include argon/carbon dioxide blends, argon/oxygen .035 1000AD ED029089
blends, or straight carbon dioxide. .045 1000AD ED029090
Low Alloy Wire
SuperArc® LA-75 ER80S-Ni1 SuperArc® LA-75 is a premium copper coated, low alloy MIG wire certified to meet .035 33SSP ED031415
80,000 psi (552 MPa) minimum tensile strength. Optimal mechanical properties are .045 33SSP ED031416
achieved with a 98-95% argon, 2-5% oxygen shielding gas blend. Can be welded .052 60C ED029968
with 90% argon, 10% carbon dioxide gas blend, as well as 75% argon, 25% carbon .045 500AD ED027345
dioxide mixture. Charpy V-Notch impact testing meets or exceeds 20 ft. lbs. (27 J) at
-50°F (-46°C). LA-75 delivers a weld deposit with outstanding corrosion resistance for
use on ASTM A588 weathering steels.
Package Code Key: AD = Accu-Trak ® Drum AP = Accu-Pak ® Box AR = Accu-Trak® Reel C = Coil CT = Cardboard Carton FS = Fiber Spool
R = Speed Feed ® Reel SP = Plastic Spool SSP = Steel Spool VR = Vertical Reel
www.lincolnelectric.com/welding-consumables 111
Consumables
MIG Wires, con’t.
Our MicroGuard ® Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld
®
puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional
feeding characteristics of SuperArc® & SuperGlide®, made possible by MicroGuard ® Ultra surface treatment,
translate to reduced down-time and high operator appeal.
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
Low Alloy Wire, con’t.
SuperArc® LA-90 ER80S-D2 SuperArc® LA-90 is our premium copper coated, low alloy MIG wire manufactured to meet .035 33SSP ED031413
ER90S-D2 tensile strength requirements of 80,000 to 90,000 psi (552-620 MPa) minimum. The addition .045 33SSP ED031414
(ER90S-G) of 0.5% molybdenum provides strength after stress relief. Ideal selection when welding .035 44SSP EDS30775
ASTM A182, A217, A234 and A335 high temperature pipe, fittings, flanges and valves and .045 44SSP EDS30776
A336 pressure vessel forgings. Best mechanical properties are achieved with an 98-95% .052 44SSP EDS30777
argon, 2-5% oxygen shielding gas blend. .035 44FS ED029546
.035 60C ED011088
.045 60C ED014779
1/16 60C ED013999
.045 60FS EDS01380
.035 500AD EDS01372
.045 500AD ED001378
.052 500AD ED026627
.045 1000R ED014828
.052 1000R EDS01383
.035 1000AR EDS29593
.045 1000AR EDS29594
.052 1000AR EDS29595
.035 1000AD EDS29590
.045 1000AD ED029591
.052 1000AD EDS29592
SuperArc® LA-100 ER100S-G SuperArc® LA-100, our premium copper coated, low alloy MIG wire is designed for use on .045 33SSP ED031417
ER110S-G 100,000 psi (690 MPa) tensile base material and those materials that require a minimum .035 44SSP EDS30778
MIL-100S-1 yield strength of 82,000 psi (565 MPa). Excellent for welding on ASTM A514, A543, A724 .045 44SSP EDS30779
(Military) and A782 quenched and tempered plate or HY-80 base material. LA-100 provides excellent .052 44SSP EDS30780
impact properties under higher heat input conditions. Best mechanical properties are .045 60C ED010993
achieved with an 98-95% argon, 2-5% oxygen shielding gas blend or 95% argon, 5% CO2. 1/16 60C ED010996
Also meets MIL-E-23765/2C, /2D, /2E specifications as a MIL-100S-1 classification. .035 500AD ED031445
.045 500AD EDS01162
Package Code Key: AD = Accu-Trak® Drum AP = Accu-Pak ® Box AR = Accu-Trak ® Reel C = Coil CT = Cardboard Carton FS = Fiber Spool
R = Speed Feed ® Reel SP = Plastic Spool SSP = Steel Spool VR = Vertical Reel
www.lincolnelectric.com/welding-consumables
112
Consumables
Premium Aluminum
MIG Wire
MORE of What You Need
in a MIG Wire.
MORE QUALITY
Thanks to the cleanest wire
in the industry.
MORE PRODUCTIVITY
Thanks to a smoothest feeding wire
in the industry.
MORE PEACE OF MIND
Thanks to Lincoln Electric’s®
100% Satisfaction Guarantee.
Why Buy Anything Else?SM
www.lincolnelectric.com/welding-consumables 113
Consumables
Aluminum MIG Wires
SuperGlaze® controls the problems usually associated with aluminum wire feeding such as birdnesting, tangling
and burnback, by providing a pristine surface condition and feeding the wire with less force than typical
competitive products.
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
SuperGlaze ®
SuperGlaze® 1100 ER1100 SuperGlaze® 1100 is highly resistant to chemical corrosion and has good crack resistance. 3/64 16SP EDS28407
Suitable for electrical and chemical applications utilizing aluminum base metal with little
or no alloying elements. Like all 1XXX filler alloys, Lincoln’s® SuperGlaze® 1100 is the softest
aluminum MIG wire and requires extra care to ensure good feeding.
SuperGlaze® 4043 ER4043 SuperGlaze® 4043 is a great choice for the welding of heat-treatable base alloys and more .030 20CT(1SP) ED030307
specifically the 6XXX series alloys. It has a lower melting point and more fluidity than the .035 20CT(1SP) ED030308
5XXX series filler alloys and is preferred by welders because of its favorable operating 3/64 20CT(1SP) ED030310
characteristics. ER4043 type wires are also less sensitive to weld cracking with the 6XXX .035 16SP ED028395
series base alloys. SuperGlaze® 4043 is suitable for sustained elevated temperature service, 3/64 16SP ED028397
i.e. above 150°F (65°C). 3/64 20SP ED029234
1/16 20SP ED030281
SuperGlaze® 4047 ER4047 A lower melting point and higher fluidity are two advantages SuperGlaze® 4047 has over its 3/64 16SP EDS28417
cousin SuperGlaze® 4043. SuperGlaze® 4047 produces very clean weld deposits and possesses 1/16 16SP EDS28418
excellent operator appeal. It can be used as a substitute for an ER4043 type wire to increase
silicon in the weld metal, minimize hot cracking, and produce higher fillet weld shear strength.
SuperGlaze® 4047 is suitable for sustained elevated temperature service, i.e. above 150°F
(65°C).
SuperGlaze® 5183 ER5183 SuperGlaze® 5183 is designed to weld high magnesium alloys to meet higher tensile strength 3/64 16SP EDS28437
requirements. Use on 5083 and 5654 base materials when required tensile strengths are 1/16 16SP EDS28438
40,000 psi (276 MPa) or greater. Typical applications are in the marine and cryogenic 3/64 300AP EDO31825
industries, and high strength structural aluminum fabrication. 1/16 300AP EDO31938
SuperGlaze® 5356 ER5356 SuperGlaze® 5356 is our most popular aluminum MIG wire. It is a great general purpose filler .035 20CT(1SP) ED030312
alloy designed for the welding of 5XXX series alloys when 40,000 psi (276 MPa) tensile 3/64 20CT(1SP) ED030314
strength is not required. 5356 is often chosen for its high shear strength. .035 16SP ED028385
3/64 16SP ED028387
3/64 20SP ED030282
1/16 20SP ED030283
3/64 300AP ED031826
1/16 300AP EDO30985
SuperGlaze® 5554 ER5554 SuperGlaze® 5554 is intended as a matching filler alloy when welding 5554 base alloys. This 3/64 16SP ED029573
alloy is a lower magnesium content alloy and is often used for automotive wheels, over-the- 1/16 16SP EDS29574
road trailers, and rail tank cars where the weld filler metal chemistry must closely match the 3/64 300AP EDO31827
base material chemistry to maximize corrosion performance. 1/16 300AP EDO31939
SuperGlaze® 5556 ER5556 SuperGlaze® 5556 weld deposits will provide matching tensile strengths for the 5XXX alloys, 3/64 16SP EDS29581
such as 5083 and 5654. Contains increased amounts of magnesium or manganese compared 1/16 16SP EDS29582
to SuperGlaze® 5356. 3/64 300AP EDO31828
1/16 300AP EDO31940
Package Code Key: AP = Accu-Pak® Box CT = Cardboard Carton SP = Plastic Spool
www.lincolnelectric.com/welding-consumables
114
Consumables
Premium
Cored Wire Electrode
MORE of What You Need in a
Gas-Shielded Flux-Cored Wire.
ULTRA PERFORMANCE
Thanks to low spatter, easy operation,
and great operator appeal.
ULTRA DEPENDABILITY
Thanks to optimized mechanical properties
and exceptional chemistry control.
ULTRA PROTECTION
Thanks to Lincoln Electric’s®
®
NEW ProTech ® Foil Bag packaging.
®
Why Buy Anything Else?SM
www.lincolnelectric.com/welding-consumables 115
Consumables
UltraCore ®
Gas-Shielded Flux-Cored Wires
Electrode AWS Recm’d General Diameter Package Product
Name Class Shielding Gas Description inches Weight Lbs. Number
Gas-Shielded Flux-Cored Wires
UltraCore® 71A85 E71T-1M-D H8 75-85% Argon Designed specifically for use with high Argon mixed gas, UltraCore® .045 60CT(15SP) ED031885
E71T-9M-D H8 with a balance 71A85 delivers Lincoln’s® best arc characteristics for gas-shielded .052 60CT(15SP) ED031886
of CO2 flux-cored welding. Shipbuilders and structural fabricators like it 1/16 60CT(15SP) ED031887
because it runs well—it’s our best running E71T-1 for high Argon gas .045 33SP(FB) ED031663
blends, and it delivers great arc stability and fast freezing slag for easy .052 33SP(FB) ED031664
out-of-position welding, even with 1/16" diameter wire. Carefully 1/16 33SP(FB) ED031665
protected from moisture contamination using the new ProTechâ„? foil .045 50FS(FB) ED031847
bag packaging system. .052 50FS(FB) ED031848
1/16 50FS(FB) ED031849
.045 500AD (23� dia) ED032047
.052 500AD (23� dia) ED032048
1/16 500AD (23� dia) ED032049
UltraCore® E71T-1 H8 75% Argon UltraCore® 71A75 Dual is a general purpose wire that gives you the .045 60CT(15SP) ED031882
71A75 Dual E71T-1M H8 with a balance flexibility to use either straight CO2 or 75% Argon/25% CO2 gas. .052 60CT(15SP) ED031883
E71T-9 H8 of CO2 or it delivers a stable arc, low spatter, and a smooth bead appearance 1/16 60CT(15SP) ED031884
E71T-9M H8 100% CO2 for general fabrication applications. Features ProTechâ„? foil bag .045 33SP(FB) ED031669
packaging system to protect wire from atmospheric moisture .052 33SP(FB) ED031670
while in shipping or storage. 1/16 33SP(FB) ED031671
.045 50FS(FB) ED031844
.052 50FS(FB) ED031845
1/16 50FS(FB) ED031846
.045 500AD (23� dia) ED032044
.052 500AD (23� dia) ED032045
1/16 500AD (23� dia) ED032046
UltraCore® E71T-1-D H8 100% CO2 For those who prefer the economy of welding with straight CO2 for .045 60CT(15SP) ED031818
71C E71T-9-D H8 structural fabrication, railcar, shipbuilding and barge applications, .052 60CT(15SP) ED031819
UltraCore® 71C is a great choice that delivers superior arc 1/16 60CT(15SP) ED031820
characteristics for single and multiple pass welding. It’s our best .045 33SP(FB) ED031666
running E71T-1 for CO2 applications, and it delivers great arc stability .052 33SP(FB) ED031667
and fast freezing slag for easy out-of-position welding, even with 1/16" 1/16 33SP(FB) ED031668
diameter wire. Manufactured and packaged using ProTechâ„? foil bag .045 50FS(FB) ED031822
packaging system to protect wire from harmful moisture contamination .052 50FS(FB) ED031823
for consistent quality reel after reel. 1/16 50FS(FB) ED031824
.045 500AD (23� dia) ED031876
.052 500AD (23� dia) ED031877
1/16 500AD (23� dia) ED031878
UltraCore® E71T-1MJ H8 75-80% Argon UltraCore® 712A80 is Lincoln’s® best running E71T-12 product because .045 60CT(15SP) ED031888
712A80 E71T-9MJ H8 with a balance of its superior arc characteristics and high impacts in a variety of .052 60CT(15SP) ED031889
E71T-12MJ H8 of CO2 applications, including offshore, tank and pressure vessel fabrication. 1/16 60CT(15SP) ED031890
Robust impact values—no matter where the notch is placed in the .045 33SP(FB) ED031675
joint—makes this a favorite for designers who need consistently high .052 33SP(FB) ED031676
impacts weld after weld. Tensiles are capped at 90 ksi to help reduce 1/16 33SP(FB) ED031677
cracking tendency, and the new ProTechâ„? foil bag packaging system .045 50FS(FB) ED031850
protects the wire from harmful moisture contamination. U.052 50FS(FB) ED031851
1/16 50FS(FB) ED031852
.045 500AD (23� dia) ED032050
.052 500AD (23� dia) ED032051
1/16 500AD (23� dia) ED032052
UltraCore® E71T-1MJ H4 75-80% Argon UltraCore® 712A80-H, featuring ProTech� foil bag packaging, is de- .045 60CT(15SP) ED031891
712A80-H E71T-9MJ H4 with a balance signed to achieve low hydrogen levels for the toughest applications .052 60CT(15SP) ED031892
E71T-12MJ H4 of CO2 in heavy equipment, offshore, shipbuilding and pressure vessel 1/16 60CT(15SP) ED031893
fabrication. UltraCore® 712A80-H is ideal for all-position, single and .045 33SP(FB) ED031678
multiple pass welding on heavy sections where hydrogen induced .052 33SP(FB) ED031679
cracking may be a concern. UltraCore® 712A80-H potentially reduces 1/16 33SP(FB) ED031680
the need for preheat, so prep-time can be virtually eliminated and .045 50FS(FB) ED031841
efficiencies can be increased. For heavy duty low hydrogen .052 50FS(FB) ED031842
applications, choose UltraCore® 712A80-H. 1/16 50FS(FB) ED031843
Package Code Key: AD = Accu-Trak® Drum CT = Cardboard Carton FB = Foil Bag FS = Fiber Spool SP = Plastic Spool
www.lincolnelectric.com/welding-consumables
116
Consumables
UltraCore ®
Gas-Shielded Flux-Cored Wires, con’t.
Electrode AWS Recm’d General Diameter Package Product
Name Class Shielding Gas Description inches Weight Lbs. Number
Gas-Shielded Flux-Cored Wires, con’t.
.045 60CT(15SP) ED031894
UltraCore® E71T-1J H8 100% CO2 For tank and shipbuilding applications using straight CO2, UltraCore®
.052 60CT(15SP) ED031895
712C E71T-91J H8 712C is a versatile E71T-12 choice with consistently high impact
1/16 60CT(15SP) ED031896
E71T-12J H8 values—no matter where the notch is placed in the weld joint.
.045 33SP(FB) ED031672
Tensiles are capped at 90 ksi to help reduce cracking tendency. The
.052 33SP(FB) ED031673
ProTechâ„? foil bag packaging system protects the wire from harmful
1/16 33SP(FB) ED031674
moisture for consistent chemistry and performance. Use UltraCore®
.045 50FS(FB) ED031838
712C to get high impacts when using straight CO2 for deep penetration
.052 50FS(FB) ED031839
profile and minimal gas costs.
1/16 50FS(FB) ED031840
.045 500AD (23� dia) ED031681
.052 500AD (23� dia) ED031879
1/16 500AD (23� dia) ED031799
UltraCore ®
Low Alloys
Low Alloys
.045 33SP(VFB) ED032206
UltraCore® E81T1-Ni1MJ H4 75% Ar/CO2 Designed for high strength, low alloy applications. Mixed shielding gas
.052 33SP(VFB) ED032279
81Ni1A75-H stailizes the arc characteristics, reduces spatter levels, and washes out
1/16 33SP(VFB) ED032207
weld bead for a flat appearance. Can replace E8018-C3 stick for added
efficiency. Ideal for bridge or offshore fabrication.
.045 33SP(VFB) ED032204
UltraCore® E81T1-Ni1CJ H4 100% CO2 These electrode exibit robust impact properties, regardless of notch
.052 33SP(VFB) ED032280
81Ni1C-H location. Low diffusable hdrogen levels (4 ml/100 grams of mild
1/16 33SP(VFB) ED032205
deposit max) for superior crack resistance.
.045 33SP(VFB) ED032217
UltraCore® E81T1-Ni1MJ H4 75% Ar/CO2 Designed for high strength, low alloy applications. Mixed shielding gas
.052 33SP(VFB) ED032277
81Ni2A75-H stailizes the arc characteristics, reduces spatter levels, and washes out
1/16 33SP(VFB) ED032216
weld bead for a flat appearance. Ideal for mining, offshore, or other
fabrication applications.
.045 33SP(VFB) ED032215
UltraCore® E81T1-Ni1CJ H4 100% CO2 These electrode exibit robust impact properties, regardless of notch
.052 33SP(VFB) ED032278
81Ni2C-H location. Low diffusable hdrogen levels (4 ml/100 grams of mild
1/16 33SP(VFB) ED032214
deposit max) for superior crack resistance.
Package Code Key: AD = Accu-Trak® Drum CT = Cardboard Carton FB = Foil Bag FS = Fiber Spool SP = Plastic Spool
www.lincolnelectric.com/welding-consumables 117
Consumables
®
Metalshield Gas-Shielded Metal-Cored Wires
Electrode AWS Recm’d General Diameter Package Product
Name Class Shielding Gas Description inches Weight Lbs. Number
Mild Steel Metal-Cored Wires
Metalshield® E70C-6M 75-92% Argon For high quality welds that require a great bead shape, appearance .045 33SSP ED030392
MC®-6 with a balance and low spatter levels, you can’t beat MC®-6! Combining the arc .052 33SSP ED030393
of CO2 characteristics of MIG with the performance benefits of flux-cored 1/16 33SSP ED030394
or welding, MC®-6 is capable of fast travel speeds and high deposition .045 50FS ED030554
95-98% Argon rates with low smoke and spatter under high Argon gas blends. .052 50FS ED030556
with a balance 1/16 50FS ED030555
of CO2 .045 60C ED030549
.052 60C ED030550
1/16 60C ED030577
.045 500AD (20� dia) ED031011
.052 500AD (20� dia) ED030946
1/16 500AD (20� dia) ED030947
Metalshield® E70C-6M H8 75-90% Argon When you’re welding heavy-duty materials in demanding environments .045 33SSP ED031583
MC®-706 with a balance like structural steel, heavy equipment, agricultural, or automotive .052 33SSP ED031584
of CO2 component manufacturing, you need a highly productive wire. 1/16 33SSP ED031585
or Metalshield® MC®-706 is built for productivity throughout the welding .045 50FS ED031586
95-98% Argon process. MC®-706 even welds well over mill scale to reduce prep time. .052 50FS ED031587
with a balance A stiff sheath aids in improving the feedability of the wire, and few 1/16 50FS ED031588
of CO2 metal-cored products compare in terms of bead shape and appearance. .045 50C ED031589
Not only does MC®-706 reduce the amount of silicate islands, it also .052 50C ED031590
moves the silicate islands away from the toes and into the center of 1/16 50C ED031591
the bead, making it easier to remove the silicon and minimize cleanup .045 500AD (20" dia) ED031592
time. .052 500AD (20" dia) ED031593
1/16 500AD (20" dia) ED031594
Metalshield® E70C-6M 75-95% Argon This is a low-spatter, virtually slag-free electrode that produces .045 33SSP ED030592
MC®-710XL with a balance amazingly smooth, clean welds time after time with a much higher .052 33SSP ED030593
of CO2 deposition rate than solid MIG wires. Can be used out-of-position 1/16 33SSP ED030594
with short arc and pulsed arc. .045 60C ED028526
.052 60C ED028527
1/16 60C ED028528
.045 600AD (23" dia) ED029524
1/16 600AD (23" dia) ED028450
Metalshield® E70C-6M JH8 75-95% Argon Metalshield® MC®-715 is designed for virtually slag free deposits in .045 33SP ED030944
MC®-715 with a balance single or multiple pass welding applications. Its design achieves robust
of CO2 low temperature impacts and can be used in semiautomatic and
automatic applications. Excellent for welding over scale or surface
contaminants.
Low Alloy Metal-Cored Wires
Metalshield® E90C-G 75-90% Argon Virtually spatter-free performance, reduces clean-up time! This elec- .052 25FS(VFB) ED030979
MC®-900 with a balance trode is designed for high-speed welding where exceptional bead .045 33SSP(VFB) ED030601
of CO2 wetting is important. Use MC®-900 on HSLA steels � including HY80
and ASTM A710, as well as on high strength steels.
Metalshield® E110C-G 75-90% Argon Exceptional bead wetting in high-speed welding applications! Spatter .045 25SP(VFB) ED030978
MC®-1100 with a balance is almost non-existent with MC®-1100. Use this quality wire on HSLA
of CO2, or steels such as ASTM 514, HY-100 and T1 steels with tensile strengths
90% Argon/ of 110,000 psi.
7.5% CO2/
2.5% O2
Package Code Key: AD = Accu-Trak ® Drum C = Coil FS = Fiber Spool SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag
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118
Consumables
®
Outershield Gas-Shielded Flux-Cored Wires
Diameter Package Product
Electrode AWS Recm’d General
inches Weight Lbs. Number
Name Class Shielding Gas Description
Mild Steel Flux-Cored Wires � High Deposition
1/16 50C ED012782
Outershield® E70T-1, 100% CO2 Outershield® 70 has a smooth stable arc that delivers beads with good
5/64 50C ED012785
70 E70T-9 tie-in. Outershield® 70 is able to weld over mill scale, rust and other
3/32 50C ED012784
contaminants well, because of its high level of deoxidization.
1/16 600R ED014588
3/32 600R ED014120
3/32 600D ED030262
3/32 50C(VFB) ED030236
Outershield® E70T-1H8, 100% CO2 Outershield® XLH70 has the best mechanical properties of any E70T-1
3/32 500D ED030360
XLH70 E70T-9H8 in the industry. Outershield® XLH70 has low diffusible hydrogen levels
and the best low temperature impact properties of any of our E70T-1
electrodes.
Mild Steel Flux-Cored Wires � All Position
.045 33SSP ED030589
Outershield® 71 E71T-1 H8, 100% CO2 or Outershield® 71 has excellent bead wetting action that produces great
.045 50C ED012797
E71T-9 H8 75-82% Argon/ looking fillet welds. Provides easy handling in out-of-position welding,
.052 50C ED012799
with a balance such as vertical up.
1/16 50C ED012803
of CO2
.045 60CT(15SP) ED029418
Outershield® E71T-1H8, 100% CO2 or Simply one of the best operating characteristics in the industry. Smooth
.052 60CT(15SP) ED029419
71 Elite E71T-9H8 75-82% Argon transfer, low spatter and good bead appearance make this a top quality
.045 33SSP ED029201
with a balance electrode. Operators will enjoy the well directed arc with small ball
.052 33SSP ED029204
of CO2 transfer. The fast freezing slag system makes out-of-position welding
1/16 33SSP ED029206
easy.
.045 60C ED029202
.052 60C ED029205
1/16 60C ED029207
.045 500AD (23� dia) ED030290
.052 500AD (23� dia) ED030291
1/16 600AD (23� dia) ED029387
Package Code Key: AD = Accu-Trak ® Drum C = Coil CT = Cardboard Carton SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/welding-consumables 119
Consumables
®
Outershield Gas-Shielded Flux-Cored Wires
Electrode AWS Recm’d General Diameter Package Product
Name Class Shielding Gas Description inches Weight Lbs. Number
Mild Steel Flux-Cored Wires â€? All Position, conâ€t.
Outershield® E71T-1, 100% CO2 or Great feedability sets this electrode apart. Outershield® 71-M has .035 10SP ED026804
71M E71T-9 75-80% Argon amazing out-of-position puddle control with high deposition rates. .045 10SP ED020836
with a balance Good for structural steel and railcar applications. .035 25SP ED026805
of CO2 .045 25SP ED022659
.052 25SP ED022660
1/16 25SP ED022661
.045 33SSP ED030007
.052 33SSP ED030008
1/16 33SSP ED030009
.045 50C ED020844
.052 50C ED020845
1/16 50C ED020846
1/16 300R ED020848
1/16 600R ED020851
.045 500AD (23� dia) ED027364
.052 500AD (23� dia) ED029778
1/16 500AD (23� dia) ED029779
Low Alloy Flux-Cored Wires
Outershield® E81T1-Ni1MJ H8 75-82% Argon For color match on weathering steels. We designed the Outershield® .045 33SP ED031942
81Ni1-H with a balance 81Ni1-H to deliver x-ray clear deposits with high impact values at low 1/16 33SP ED031943
of CO2 temperatures, in both as-welded and stress relieved conditions.
It’s an excellent choice when welding in petrochemical plants, or on
A588 steels, where color matching is required. Can replace E8018-C3
stick electrode for added efficiency.
.045 33SP ED030942
Outershield® E81T1-K2M H8 75-82% Argon Superb arc characteristics. Outershield® 81K2-H is the best choice for
81K2-H with a balance welding offshore platforms and components. The hydrogen control
of CO2 helps to potentially reduce preheat normally used in highly restrained
joints and on crack sensitive steels.
.045 25SP(VFB) ED030975
Outershield® E91T1-K2M H8 75-95% Argon Operators will love this smooth, well-directed spray-type arc.
.052 25SP(VFB) ED030976
91K2-H with a balance Outershield® 91K2-H offers superior puddle control in all positions,
1/16 25SP(VFB) ED030977
of CO2 virtually effortless slag removal and excellent bead wetting. Plus, in
some instances it can reduce the level of preheat normally used on
crack-sensitive steels. Uses include welding HY-80 and ASTM A710
type steels.
Package Code Key: AD = Accu-Trak ® Drum C = Coil CT = Cardboard Carton SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag
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120
Consumables
®
Innershield Self-Shielded Flux-Cored Wires
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
High Speed Single Pass Welding Wires
Innershield® E70T-3 NR-5 is great for high speed, flat and horizontal, single pass only, automatic welding 3/32 600R ED012701
NR®-5 applications. Recommended for maximum steel thickness up to 3/16� (4.8 mm). .120 600R ED012698
3/32 600D ED012699
Innershield® E70T-10 High deposition rates and fast travel speeds. For automatic and semiautomatic high speed, 3/32 600R ED012163
NR®-131 single pass welding only, on material thicknesses of .110� (2.8 mm) or more. A solid per-
former for twin arc welding applications, especially in flat, horizontal, and automatic
roundabout positions.
Innershield® E71T-14 Designed for high speed, single pass only, automatic and semiautomatic welding of carbon .045 25SP EDS01702
NR®-152 steels from .030-3/16� (0.8-4.8 mm) thicknesses. A good choice for galvanized, specialty .062 50C ED012185
zinc-coated or carbon steels. .068 50C ED012186
.062 500D ED024301
Out-of-Position Welding Wires with No Impact Requirements
Innershield® E71T-11 One of our most popular all-purpose Innershield® wires. Versatile wire suitable for all-position .030 5CT(1SP) ED031448
NR®-211-MP welding of light gauge steel or thin plate. Maximum plate thickness for diameters up to .045� .035 10CT(1SP) ED027641
(1.1 mm) is 5/16� (7.9 mm). 1/2� (12.7 mm) for all larger diameters. Low spatter and excellent .035 10SP ED016354
weld appearance. Ideal for many applications and an easy wire for operator training. .045 10SP ED016363
.068 56CT(14C) ED012506
5/64 56CT(14C) ED012508
.035 25SSP ED030637
.045 25SSP ED030638
.068 25SSP ED030641
5/64 25SSP ED030645
.068 50C ED012507
5/64 50C ED012509
3/32 50C ED013869
Innershield® E71TG-G An alternative to NR®-211-MP when welding plate thickness up to 3/4� (19.0 mm). A good .045 10SP ED026090
NR®-212 choice for general purpose, all-position welding. Produces smooth welds with excellent .068 56CT(14C) ED027803
appearance. 5/64 56CT(14C) ED027794
.045 25SSP ED030639
.068 25SSP ED030642
5/64 25SSP ED030646
5/64 50C ED026858
Out-of-Position Welding Wires with Impact Requirements
Innershield® E71T-8J Designed for general welding where excellent Charpy V-Notch impact properties are required. 5/64 56CT(14C) ED021604
NR®-203MP Handles poor fit-up on heavy wall tubes and gaps up to 3/8� (9.5 mm) with 1/4� (6.4 mm) .068 25SSP ED030640
offset.
Innershield® E71T8-Ni1 Use for all-position, including vertical down when impact properties and a nickel bearing 5/64 56CT(14C) ED012385
NR®-203 weld is desired. For single and multiple pass welding on mild steel and some low alloy 5/64 50C ED012386
Nickel (1%) steels. Performs well in automatic and semiautomatic applications.
Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed ® Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail
R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/welding-consumables 121
Consumables
®
Innershield Self-Shielded Flux-Cored Wires
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
Out-of-Position Welding Wires with Impact Requirements, con’t.
.068 54CT(13.5C) ED012518
Innershield® E71T-8 High deposition rate, out-of-position welding. For single or multiple pass welding of 3/16"
.072 54CT(13.5C) ED012522
NR®-232 (4.8 mm) and heavier mild steel. Self-peeling slag. Innershield® NR®-232 is the structural
5/64 54CT(13.5C) ED012525
fabricator’s choice to meet the stringent Charpy V-Notch requirements of today’s codes.
.068 25SSP ED030643
.072 25SSP ED030644
5/64 25SSP ED030647
.068 50C ED012519
.072 50C ED012523
5/64 50C ED012526
Sealed Pkg:
.068 54HS(13.5C) ED032531
.072 54HS(13.5C) ED030232
5/64 54HS(13.5C) ED032532
.068 25SP(VFB) ED032533
.072 25SP(VFB) ED030949
5/64 25SP(VFB) ED032534
1/16 50CT(12.5SP) ED030933
Innershield® E71T-8 This advanced technology wire is designed for high deposition rate welding, even
1/16 25SP ED030934
NR®-233 out-of-position, while delivering good Charpy V-Notch properties. Innershield® NR®-233
.072 25SP ED031030
is welder-friendly, making it easier to pass tough qualification tests and deposit great
Sealed Pkg:
looking beads.
1/16 25SP(VFB) ED031576
.072 25SP(VFB) ED031577
In-Position Welding Wires with Impact Requirements
5/64 25SSP ED030648
Innershield® E70T-6 Great for downhand welding applications where high deposition rates and Charpy V-Notch
3/32 50C ED012593
NR®-305(1) properties are desired. Designed to be used with mild steel for single and multiple pass,
Sealed Pkg:
automatic and semiautomatic welding. Low spatter and excellent operator appeal.
3/32 25SP(VFB) ED030971
3/32 50C(VFB) ED030005
5/64 25SSP ED030650
Innershield® E70T7-K2 Similar to NR-311, but with improved Charpy V-Notch properties. Designed to be used in
3/32 50C ED017822
NR®-311 Ni flat and horizontal positions for single and multiple pass welding. Produces high deposition
7/64 50C ED017824
rates and fast travel speeds.
Sealed Pkg:
3/32 50C(VFB) ED032530
Only 3/32" NR-305 is recommended for FEMA 353 and AWS D1.8 applications.
(1)
Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed® Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail
R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag
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122
Consumables
®
Innershield Self-Shielded Flux-Cored Wires
Electrode AWS General Diameter Package Product
Name Class Description inches Weight Lbs. Number
In-Position Welding Wires with No Impact Requirements
Innershield® E70T-7 Very high deposition rates and fast travel speeds. Welds a wide range of mild steels and 5/64 56CT(14C) ED014464
NR®-311 some low alloy steels. Good bead shape and easy slag removal. 5/64 25SSP ED030649
5/64 50C ED014459
3/32 50C ED012629
7/64 50C ED012632
7/64 600R ED012633
3/32 600D ED012628
Innershield® E70T-4 Extremely high deposition rate wire designed forautomatic and semiautomatic welding on 5/64 56CT(14C) ED012739
NS-3M mild steel and some low alloy steels. Resistant to cracking on high sulfur steel and porosity 5/64 50C ED012740
on mildly rusty, oily or dirty plates. Soft, low penetrating arc. 3/32 50C ED012736
.120 50C ED012732
3/32 600D ED012735
.120 600D ED012731
Pipe Fabrication Welding Wires
.068 56HS(14C) ED016312
Innershield® E71T8-K6 Optimum performance on vertical down, hot, fill and cap passes on standard cross-country 5/64 56HS(14C) ED012438
NR®-207 pipelines and arctic grade pipe. Excellent crack resistance and CTOD and Charpy V-Notch
properties. Recommended API Pipe Grade X42 through X70.
Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed® Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail
R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/welding-consumables 123
Consumables
� Outstanding Arc Stability
� Exceptional Chemical Composition
� Industry Leading Consistency
Stick
TIG
MIG
Submerged Arc
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124
Consumables
Stainless, Nickel & High Alloy Stick Electrode
Red Baron® electrodes have a distinctive red coating. This coating is uniquely formulated for outstanding resistance
to moisture pick-up and resulting starting porosity. Optimized for all position welding.
®
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Red Baron® Stainless Steel Stick Electrode
Red Baron® E308L-16 DC+ Red Baron® 308L MR is a low carbon version of Red Baron® 308/308H MR, which 3/32 8EO ED020388
308L MR AC gives it better resistance to intergranular corrosion than the higher carbon 1/8 10EO ED020389
deposits. A good all-position stick electrode, except vertical down. 5/32 10EO ED020390
3/16 10EO ED020391
3/32 40/5CT ED020392
1/8 40/5CT ED020393
5/32 40/5CT ED020394
Red Baron® E308-15, DC+ Slag control is second to none with this stick electrode. Designed specially for 3/32 8EO ED025079
308/308L-V MR E308L-15 vertical down welding of 304 and 304L stainless steels. Can also be used on other 1/8 8EO ED025080
common austenitic stainless steels referred to as �18-8� steels. Low heat input
makes this stick electrode great for joining thin gauge materials and pipe.
Red Baron® E308-16, DC+ Red Baron® 308/308H MR is intended for joining 304 and 304L stainless steels. 3/32 8EO ED020397
308/308H MR E308H-16 AC Can also be used on other common austenitic stainless steels referred to as 1/8 10EO ED020398
stainless. Improved high temperature strength and exceptional all-position 5/32 10EO ED020399
�18-8� welding capability, except vertical down. 3/16 10EO ED020400
Red Baron® E309-16, DC+ This stick electrode is designed for joining stainless steels to carbon steels or 3/32 8EO ED020401
309/309L MR E309L-16 AC stainless steels to low alloy steels. All-position electrode, except vertical down. 1/8 10EO ED020402
5/32 10EO ED020403
3/16 10EO ED020404
3/32 40/5CT ED020405
1/8 40/5CT ED020406
5/32 40/5CT ED020407
Red Baron® E309-15, DC+ Slag control is second to none with this stick electrode, designed specially for 3/32 8EO ED025081
309/309L-V MR E309L-15 vertical down welding of stainless steels to carbon steels or stainless steels to 1/8 8EO ED025082
low alloy steels. Low heat input makes this stick electrode a great choice for
joining thin gauge materials and pipe.
Red Baron® E310-16 DC+ Red Baron® 310 MR electrode has a very high alloy content consisting of 25% 3/32 8EO ED020410
310 MR AC chromium and 20% nickel. Ideal for joining types 310S and 310H wrought and 1/8 10EO ED020411
type CK-20 castings in all welding positions, except vertical down. 5/32 10EO ED020412
Red Baron® E316-16 DC+ Red Baron® 316/316L is designed for welding extra low carbon molybdenum 3/32 8EO ED025083
316/316L MR E316L-16 bearing austenitic stainless steels, such as type 316 and 316L. Welds in all 1/8 10EO ED025084
positions, except vertical down. 5/32 10EO ED025085
3/16 10EO ED025086
Red Baron® E316-15, DC+ Red Baron® 316/316L-V MR is designed specially for vertical down welding of 3/32 8EO ED025087
316/316L-V MR E316L-15 extra low carbon molybdenum bearing austenitic stainless steels, such as type 1/8 8EO ED025088
316 and 316L. The low heat input of this electrode makes it a great choice for
joining thin gauge materials and pipe.
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can
www.lincolnelectric.com/welding-consumables 125
Consumables
Stainless, Nickel & High Alloy Stick Electrode
The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray
type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear
of freezing to the weld. The 3/16� diameter size is generally limited to flat and horizontal welding.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Stainless and High Alloy Stick Electrode
Blue Max® E9016-B9 H4 DC± Blue Max® SL 9Cr (P91) is a basic, very low hydrogen stick electrode designed for (2.5 mm) 3SRP ED031235
SL 9Cr (P91) AC 9% Cr, 1% Mo creep resistant and hydrogen-resistant steels commonly used in (3.2 mm) 4SRP ED031236
power plants and petrochemical industries. SL 9Cr weld deposits can be used at (4.0 mm) 3.3SRP ED031237
a maximum service temperature of 1200°F (650°C).
Blue Max® E307-16 DC+ Blue Max® Arosta 307 is a stainless steel stick electrode designed for steels that (2.5 mm) 5.7CT ED031270
Arosta 307 AC are difficult to weld and dissimilar joints. Extra manganese is added to improve (3.2 mm) 10.3CT ED031271
resistance to hot-cracking.
Blue Max® E308-17, DC+ Blue Max® 308/308L stick electrode is ideally suited for joining 304 and 304L 1/8 6CT(1TB) ED031472
308/308L AC-DC E308L-17 AC stainless steels. Can also be used on other common austenitic stainless steels 3/32 8EO ED025089
referred to as �18-8�. Designed for all-position welding, except vertical down. 1/8 10EO ED025090
5/32 10EO ED025091
3/16 10EO ED025092
Blue Max® E309-17 DC+ Blue Max® 309/309L stick electrode is ideally suited for joining carbon steels or 3/32 8EO ED025093
309/309L AC-DC E309L-17 AC low alloy steels to stainless steels. Designed for all-position welding, except 1/8 10EO ED025094
vertical down. 5/32 10EO ED025095
3/16 10EO ED025096
Blue Max® E309LMo-16 DC+ Blue Max® Arosta 309Mo is a stainless steel stick electrode designed for welding (2.5 mm) 5.7CT ED031266
Arosta 309Mo AC mild steel to stainless steel and root runs in cladding applications. Maximum plate (3.2 mm) 10.3CT ED031267
thickness in butt welds is 1/2" (12.7 mm). Suitable for repair welding in dissimilar (4.0 mm) 10.5CT ED031268
metals and difficult to weld steels. (5.0 mm) 11.9CT ED031269
Blue Max® E316-17, DC+ Blue Max® 316/316L stick electrode, with its distinctive blue coating, is for joining 3/32 8EO ED025097
316/316L AC-DC E316L-17 AC 316 and 316L stainless steels. Designed for all-position welding, except vertical 1/8 10EO ED025098
down. 5/32 10EO ED025099
3/16 10EO ED025100
Blue Max® 2100 � DC+ Blue Max® 2100 is designed for “hard-to-weld� applications. It provides high (2.5 mm) 6CT(1TB) ED032296
AC resistance to cracking, yet high strength when joining steels that are normally (3.2 mm) 6CT(1TB) ED032297
difficult to weld. Designed for all-position welding, except vertical down. (2.5 mm) 10EO ED032298
(3.2 mm) 10EO ED032299
(4.0 mm) 10EO ED032300
Blue Max® E2209-16 DC± Blue Max® Arosta 4462 is an all position stainless steel stick electrode designed (2.5 mm) 3.3SRP ED031244
Arosta 4462 AC for welding duplex stainless steels. For applications up to 480°F (250°C) and down (3.2 mm) 4SRP ED031245
to -40°F (-40°C). It has a high resistance to general corrosion, pitting and stress (4.0 mm) 3.5SRP ED031246
corrosion.
Blue Max® E2209-15 DC± Blue Max® Jungo 4462 is a stainless steel stick electrode designed for welding (2.5 mm) 3SRP ED031251
Jungo 4462 AC 22% chromium duplex stainless steels. Can be used in applications with service (3.2 mm) 4SRP ED031252
temperatures up to 480°F (250°C) and down to -58°F (-50°C). It has a high (4.0 mm) 3.3SRP ED031253
resistance to general corrosion, pitting and stress corrosion.
Blue Max® Jungo E2553-15 DC+ Blue Max® Jungo Zeron 100X is a stainless steel stick electrode designed for (3.2 mm) 4SRP ED031257
Zeron 100X welding 25% Chromium super duplex stainless steels. Core wire alloyed. (4.0 mm) 1.75SRP ED031259
Improved corrosion resistance, high strength and reliable impact toughness.
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can SRP = Sahara Ready-Pak® TB = Tube
www.lincolnelectric.com/welding-consumables
126
Consumables
Stainless, Nickel & High Alloy Stick Electrode
The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray
type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear
of freezing to the weld. The 3/16� diameter size is generally limited to flat and horizontal welding.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Stainless and High Alloy Stick Electrode, con’t.
Blue Max® E385-16 DC+ Blue Max® Jungo 4500 is a stainless steel stick electrode designed for welding (2.5 mm) 6.3CT ED031276
Jungo 4500 fully austenitic, 20% Cr, 25% Ni, 5% Mo stainless steels, such as AISI 904L. (3.2 mm) 12.5CT ED031277
Blue Max® Jungo 4500 has excellent weldability, bead appearance, easy slag (4.0 mm) 13CT ED031278
removal combined with excellent corrosion resistance.
Blue Max® ENiCrMo-6 DC± Blue Max® Nyloid 2 is a nickel-based stick electrode designed for welding low (2.5 mm) 3.7SRP ED031403
Nyloid 2 AC temperature steels. The deposition rate is very high�150% recovery. Especially (3.2 mm) 4.8SRP ED031404
developed for welding 9% nickel stainless steels. (4.0 mm) 4SRP ED031405
(5.0 mm) 3.3SRP ED031406
Blue Max® ENiCrMo-3 DC+ Blue Max® NiCro 60/20 is designed for joining nickel-based alloys, such as Alloy (2.5 mm) 3.5CT ED031287
NiCro 60/20 625, for applications with both high and low temperatures. Provides improved (3.2 mm) 3.7CT ED031288
corrosion resistance. All-position welding, except vertical down. (4.0 mm) 4.6CT ED031289
Blue Max® ENiCrFe-3 Blue Max® NiCro 70/15Mn is a nickel-based stick electrode for welding nickel-base
DC+ (2.5 mm) 3.5TB ED031290
NiCro 70/15Mn alloys, such as Alloy 600. Because of its composition, NiCro 70/15Mn is very (3.2 mm) 3.7TB ED031291
suitable for welding dissimilar metals that require postweld heat treatment. (4.0 mm) 4.1TB ED031292
Blue Max® ENiCrFe-2 Blue Max® NiCro 70/19 is designed for joining nickel-based alloys, such as Alloys
DC+ (2.5 mm) 3.3TB ED031294
NiCro 70/19 600 and 601, and dissimilar metals that require postweld heat treatment. Provides (3.2 mm) 3.3TB ED031295
high resistance against oxidation with excellent impact toughness at low temperatures. (4.0 mm) 4TB ED031296
All-position welding, except vertical down.
Cast Iron and Aluminum Stick Electrode
Softweld 55Ni ENiFe-CI DC+ A versatile, all-purpose electrode for repairing and reclaiming gray cast iron. It (2.5 mm) 6CT (1TB) ED031539
AC is recommended for repairing heavy sections and phosphorous bearing castings. (3.2 mm) 6CT (1TB) ED031540
Welds made with this electrode are strong and ductile. Mulit-pass welds are (4.0 mm) 6CT (1TB) ED031541
typically machinable. Operational characteristics are excellent. (2.5 mm) 30CT (10EO) ED032293
(3.2 mm) 30CT (10EO) ED032363
(4.0 mm) 30CT (10EO) ED032364
Softweld 99Ni ENi-CI DC+ Description: A high nickel electrode specifically recommended for applications where (2.5 mm) 6CT (1TB) ED032287
AC machinability is important. Even single pass welds are machinable. It is recommended (3.2 mm) 6CT (1TB) ED032288
for surfacing applications and repairing small casting defects when the deposit will (2.5 mm) 30CT (10EO) ED032289
require machining. (3.2 mm) 30CT (10EO) ED032290
(4.0 mm) 30CT (10EO) ED032291
Ferroweld® ESt DC+ A low cost steel electrode for repairing cast iron. It is recommended for repairing pits 1/8 10EO ED010098
AC and small cracks in castings. The deposits are not machinable but may be finished by 1/8 1TB ED031542
grinding.
Aluminweld® 43 E4043 DC+ An extruded electrode for both metallic arc and carbon arc welding aluminum plate. 1/8 5EO ED020453
The dense high strength welds can be polished leaving practically no discoloration. 1/8 1TB ED025114
The molton flux retards oxidation and dissolves excess aluminum oxide to produce 1/8 .5TB ED031469
high quality deposits.
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can SRP = Sahara Ready-Pak® TB = Tube
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Consumables
Stainless, Nickel & High Alloy TIG Cut Lengths
The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray
type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear
of freezing to the weld. The 3/16� diameter size is generally limited to flat and horizontal welding.
Electrode AWS General Diameter Package Product
Name Class Description mm Weight Lbs. Number
Stainless, Nickel & High Alloy TIG Cut Lengths
Blue Max® ER90S-B9 Blue Max® LNT 9Cr (P91) is a cut length consumable designed for welding on 9% Cr, 1% Mo (2.4 mm) 11TB ED031300
LNT 9Cr (P91) creep resistant and hydrogen-resistant steels commonly used in power plants and petro- (3.2 mm) 11TB ED032201
chemical industries. Blue Max® LNT 9Cr (P91) weld deposits can be used at a maximum
service temperature of 1200°F (650°C).
Blue Max® ER347Si Blue Max® LNT 347Si is an austenitic stainless steel consumable for welding Ti or Cb (Nb) (1.6 mm) 22TB ED031357
LNT 347Si stabilized CrNi steels. The resistance to intergranular corrosion and oxidizing environments (2.4 mm) 22TB ED031359
is excellent. (3.2 mm) 22TB ED031360
Blue Max® ER2209 Blue Max® LNT 4462 is a duplex stainless steel consumable for welding 2205 duplex stainless (1.6 mm) 22CT ED031309
LNT 4462 steel base materials. The high chromium and molybdenum content provides resistance against (2.0 mm) 22CT ED031310
pitting and stress corrosion, as well as general corrosion. (2.4 mm) 22CT ED031311
(3.2 mm) 22CT ED031312
Blue Max® ER2553 Blue Max® LNT Zeron 100X is a stainless steel TIG cut length consumable for welding 2507 (1.6 mm) 4.4TB ED031319
LNT Zeron 100X superduplex base materials. Welds made with LNT Zeron 100X have high resistance against (2.4 mm) 4.4TB ED031320
pitting and crevice corrosion. (3.2 mm) 4.4TB ED031749
LNT NiCro 60/20 ERNiCrMo-3 Blue Max® LNT is a nickel-based TIG cut length consumable. The chemical composition is (1.6 mm) 30CT ED032161
similar to Alloy 625. It is suitable for both high and low temperature applications, as well as (2.4 mm) 30CT ED032162
corrosive environment applications. (3.2 mm) 30CT ED032163
LNT NiCroMo 60/16 ERNiCrMo-4 LNT NiCroMo 60/16 GTAW wire designed for welding CrMoW-alloyed nickel alloys, such as (1.6 mm) 30CT ED032155
C-276. Weld deposit is extremely resistant to corrosion environments containing sulphuric (2.4 mm) 30CT ED032156
acid and chlorides and is also applicable for surfacing in high temperature applications (up (3.2 mm) 30CT ED032157
to 1200ËšC)
Blue Max® ERNiCr-3 Blue Max® LNT NiCro 70/19 is a nickel-based TIG cut length consumable for welding nickel- (2.0 mm) 4.4TB ED031381
LNT NiCro 70/19 base alloys such as Alloys 600 and 601. The chemical composition gives it a high resistance (2.4 mm) 4.4TB ED031382
against oxidation. Welds made with LNT NiCro 70/19 also have excellent impact toughness (3.2 mm) 4.4TB ED031383
at low temperatures.
Lincoln® ER308, ER308L For joining 304 and 304L and other �18-8� stainless steels. 1/16 10CT(1TB) ED025410
ER308/308L 3/32 10CT(1TB) ED025413
1/8 10CT(1TB) ED025416
1/16 10CT ED025412
3/32 10CT ED025415
1/8 10CT ED025418
1/16 50CT ED026655
3/32 50CT ED026656
1/8 50CT ED026657
Lincoln® ER309, ER309L For 309 stainless steels and joining carbon steels or low alloy steels to stainless steels. 1/16 10CT(1TB) ED025419
ER309/309L 3/32 10CT(1TB) ED025422
1/8 10CT(1TB) ED025425
1/16 10CT ED025421
3/32 10CT ED025424
1/8 10CT ED025427
1/16 50CT ED026658
3/32 50CT ED026659
1/8 50CT ED026660
Lincoln® ER316, ER316L For joining 316L stainless steels. 1/16 10CT(1TB) ED025428
ER316/316L 3/32 10CT(1TB) ED025431
1/8 10CT(1TB) ED025434
1/16 10CT ED025430
3/32 10CT ED025433
1/8 10CT ED025436
1/16 50CT ED026661
3/32 50CT ED026662
1/8 50CT ED026663
Package Code Key: CT = Cardboard Carton TB = Tube
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128
Consumables
Stainless, Nickel & High Alloy Wires
Lincoln Electric’s® Blue Max® gas-shielded, flux-cored wires are premium quality wires for welding of stainless steels.
They are characterized by their ease of operation, low spatter, easy slag removal and excellent bead appearance. The
Blue Max® FC wires are designed for downhand and horizontal positions. The Blue Max® FCP wires are designed for
all position welding, especially vertical-up and overhead.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Blue Max ® Gas-Shielded, Flux-Cored Wires
Blue Max® E308LT0-1, DC+ Blue Max® FC-308L wire is optimized for joining 304 and 304L stainless steels and .045 25SP ED026991
FC-308L E308LT0-4, other common �18-8� stainless steels in the downhand and horizontal positions. 1/16 25SP ED026990
E308T0-1, This wire provides attractive operation and a low carbon deposit.
E308T0-4
Blue Max® E309LT0-1, DC+ Blue Max® FC-309L is a great choice for joining carbon or low alloy steels .045 25SP ED026989
FC-309L E309LT0-4, to austenitic stainless steels in the downhand and horizontal positions. 1/16 25SP ED026988
E309T0-1, It has excellent operating characteristics and a low carbon weld deposit.
E309T0-4
Blue Max® E316LT0-1, DC+ Blue Max® FC-316L wire is designed for joining 316 and 316L wrought stainless .045 25SP ED026993
FC-316L E316LT0-4, steels in the downhand and horizontal welding positions. It has a low carbon 1/16 25SP ED026992
E316T0-1, weld deposit and excellent operating characteristics.
E316T0-4
Blue Max® E309LT1-1, DC+ Blue Max® FCP-309L is designed for welding carbon and low alloy steels to .045 25SP ED027951
FCP-309L E309LT1-4, austenitic stainless steels. Optimized for welding in out-of-position applications, 1/16 25SP ED027952
E309T1-1, especially vertical-up and overhead. Applications can be welded without pro-
E309T1-4 cedure adjusting for each position change.
Blue Max® E316LT1-1, DC+ Blue Max® FCP-316L wire is designed for out-of-position joining of types 316 .045 25SP ED027953
FCP-316L E316LT1-4, and 316L stainless steels, especially in the vertical-up and overhead positions. 1/16 25SP ED027954
E316T1-1, Excellent choice when the job calls for several position changes—no need to
E316T1-4 adjust procedures.
Stainless Steel Gas-Shielded, Metal-Cored Wires
Outershield® EC409 DC+ Outershield® MC®-409 is designed for single pass welding of 409 stainless steel, .045 33SSP ED031419
MC®-409 used on exhaust systems in the automotive industry. .045 400AD ED023400
.045 500AD (23� dia) ED027361
Package Code Key: AD = Accu-Trak® Drum SP = Plastic Spool
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Consumables
Stainless, Nickel & High Alloy Wires Blue Max® stainless steel MIG wires can be used for all position welding. Globular and spray transfer are recommended
for downhand and horizontal only. Short circuiting mode and pulsed arc can be used for out of position welding. Gas
shielding mixtures recommended are either Argon and Oxygen blend for spray and pulsed transfer, or a Helium-rich
blend for short circuiting and STT ® welding.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Blue Max ® MIG Wires
Blue Max® ER307* DC+ Blue Max® LNM 307 is a austenitic stainless steel MIG wire for steels that are (1.0 mm) 33SSP ED031325
LNM 307 difficult to weld and dissimilar metals. Extra manganese is added to improve (1.2 mm) 33SSP ED031326
hot-cracking resistance.
Blue Max® MIG ER308Si, DC+ Blue Max® MIG 308LSi is designed for joining type 304 and 304L stainless steels .030 25SP ED023961
308LSi ER308LSi and other common austenitic stainless steels referred to as �18-8� steels. .035 25SP ED019292
Optimized for chemistry, arc performance and feedability. .045 25SP ED019293
1/16 25SP ED019294
.035 500AD ED029768
.045 500AD ED029769
Blue Max® MIG ER309Si, DC+ Blue Max® MIG 309LSi is designed for joining stainless steels to carbon steels or .030 25SP ED023962
309LSi ER309LSi low alloy steels. Optimized for chemistry, arc performance and feedability. .035 25SP ED019295
.045 25SP ED019296
1/16 25SP ED019297
.035 500AD ED029770
.045 500AD ED029771
Blue Max® MIG ER316Si, DC+ Blue Max® MIG 316LSi is designed for joining extra low carbon molybdenum .030 25SP ED023963
316LSi ER316LSi bearing austenitic stainless steels, such as type 316 and 316L. Optimized for .035 25SP ED019298
chemistry, arc performance and feedability. .045 25SP ED019299
1/16 25SP ED019300
.035 500AD ED029772
.045 500AD ED029773
Blue Max® ER347Si DC+ Blue Max® LNM 347Si is an austenitic stainless steel MIG wire consumable for (1.0 mm) 33SSP ED031351
LNM 347Si welding Ti or Cb (Nb) stabilized CrNi steels. The resistance to intergranular (1.2 mm) 33SSP ED031352
corrosion and oxidizing environments is excellent.
Blue Max® ER2209 DC+ Blue Max® LNM 4462 is a duplex stainless steel MIG wire for welding 2205 (1.2 mm) 11SP ED031784
LNM 4462 duplex stainless steel base materials. The high chromium and molybdenum (1.0 mm) 33SSP ED031302
content provides resistance against pitting and stress corrosion, as well as (1.2 mm) 33SSP ED031303
general corrosion.
Blue Max® ER2553 DC+ Blue Max® LNM Zeron 100X is a stainless steel MIG wire for welding 2507 super (1.2 mm) 27.5SSP ED031317
LNM Zeron 100X duplex base materials. Welds made with LNM Zeron 100X have high resistance
against pitting and crevice corrosion.
Blue Max® ER385 DC+ Blue Max® LNM 4500 is a fully austenitic stainless steel MIG wire for welding (1.2 mm) 33SSP ED031329
LNM 4500 904L, or equivalent stainless steels. Welds have high corrosion resistance to
phosphoric acid and sulfuric acid applications.
LNM NiCro 60/20 ERNiCrMo-3 DC+ LNM NiCro 60/20 is a nickel-based MIG wire. Its chemical composition is similar (0.9 mm) 33SSP ED032158
to Alloy 625. It is suitable for both high and low temperature applications, as well (1.0 mm) 33SSP ED032159
as corrosive environment applications. (1.2 mm) 33SSP ED032160
LNM NiCroMo 60/16 ERNiCrMo-4 DC+ LMN NiCroMo 60/16 GMAW wire is designed for welding CrMoW-alloyed nickel (0.9 mm) 33SSP ED032149
alloys, such as C-276. Weld deposit is extremely resistant to corrosion environ- (1.0 mm) 33SSP ED032150
ments containing sulphuric acid and chlorides and is also applicable for surfacing (1.2 mm) 33SSP ED032151
in high temperature applications (up to 1200ËšC)
Blue Max® ERNiCr-3 DC+ Blue Max® LNM NiCro 70/19 is a nickel-based MIG wire for welding nickel-base (1.0 mm) 33SSP ED031379
LNM NiCro 70/19 alloys such as Alloys 600 and 601. The chemical composition gives it a high (1.2 mm) 33SSP ED031380
resistance against oxidation. Welds made with LNM NiCro 70/19 also have
excellent impact toughness at low temperatures.
* Nearest classification
Package Code Key: AD = Accu-Trak ® Drum SP = Plastic Spool SSP = Steel Spool
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130
Consumables
Stainless, Nickel & High Alloy
Submerged Arc Wire & Flux
Blue Max® stainless steel wires are designed for use in submerged arc welding, both with chromium-compensating
fluxes like ST-100, and with highly basic unalloyed fluxes like 880, 882, 801, 802 and Blue Max® 2000.
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description inches Weight Lbs. Number
Blue Max ® Submerged Arc Wire
Blue Max® ER308, DC+ Blue Max® S308/308L is designed primarily for submerged arc welding with basic 5/64 60C ED021437
S308/308L ER308L DC- fluxes. Balanced chromium and nickel levels provide enough ferrite in the weld 3/32 60C ED021438
metal for high resistance to hot cracking. Recommended Fluxes: Lincolnweld® 801, 1/8 60C ED021439
802, 880, 880M, 882, ST-100, and Blue Max® 2000. 5/32 60C ED021440
Blue Max® ER309, DC+ Blue Max® S309/309L wire is designed for submerged arc welding with basic 5/64 60C ED021445
S309/309L ER309L DC- fluxes that recover nearly all of the wire chromium in the deposit. Good 3/32 60C ED021446
resistance to hot cracking. Recommended Fluxes: Lincolnweld® 801, 802, 1/8 60C ED021447
880, 880M, 882, ST-100, and Blue Max® 2000. 5/32 60C ED021448
Blue Max® ER316, DC+ Blue Max® S316/316L is designed for submerged arc welding with basic fluxes 5/64 60C ED021453
S316/316L ER316L DC- that recover nearly all of the wire chromium in the deposit. Good resistance to 3/32 60C ED021454
hot cracking. Recommended Fluxes: Lincolnweld® 801, 802, 880, 880M, 882, 1/8 60C ED021455
ST-100, and Blue Max® 2000. 5/32 60C ED021456
Blue Max® ER2209 DC+ Blue Max® LNS 4462 is designed for joining duplex (ferritic-austenitic) stainless (2.4 mm) 55SSP ED031313
LNS 4462 AC steel. (3.2 mm) 55SSP ED031314
LNS NiCro 60/20 ERNiCrMo-3 DC± LNS NiCro is designed for joining nickel-based alloys. Depending on the (1.6 mm) 33FS ED032189
AC application, it is also suitable for welding fully austenitic stainless steels, 9% (1.6 mm) 55C ED032164
Ni-steel and dissimilar joints. (2.4 mm) 55C ED032165
(3.2 mm) 55C ED032166
LNS NiCro Mo 60/16 ERNiCrMo-4 DC+ LNS NiCroMo 60/16 is designed for welding CrMoW-alloyed nickel alloys, such as (1.6 mm) 33FS ED032188
C-276. Weld deposits are extremely resistant to corrosion environments containing (1.6 mm) 55C ED032152
sulphuric acid and chlorides. Applicable for surfacing in high temperature appli- (2.4 mm) 55C ED032153
cations up to 2192ËšF (1200ËšC). (3.2 mm) 55C ED032154
Blue Max ® Submerged Arc and Electroslag Fluxes
Blue Max® � � Blue Max® 2000 is a neutral basic flux designed for welding the more difficult N/A 50PLB ED031857
2000 stainless steels such as 347 and 2205 as well as nickel-based alloys. Maximum
toughness and ductility with duplex stainless steels.
Blue Max® � � Blue Max® 3000 is a chromium alloyed flux for strip cladding where ferrite content N/A 44HS ED029474
3000 of at least 4 FN is desired with 309L strip on carbon steel in one layer.
Blue Max® � � Blue Max® 4000 is a neutral flux designed for cladding, using the electroslag N/A 44HS ED025014
4000 welding process with stainless steel and nickel based strip electrodes.
ST-100 � � Lincolnweld® ST-100 is an alloy flux for use with solid stainless steel wires. It is N/A 60PLB ED031856
formulated to compensate for the chromium in the wire that is not recovered in N/A 600D ED012924
the weld deposit.
Package Code Key: C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) F = Fiber Spool HS = Hermetically Sealed Pail PLB = Plastic Bag
SSP = Steel Spool
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Consumables
Lincoln Electric offers aa complete line of hardfacing and
Lincoln Electric offers complete line of hardfacing and
high alloy welding consumables to meet your demanding applications.
high alloy welding consumables to meet your demanding applications.
Lincoln Electric � The Wear-Control Specialist
Lincoln Electric � The Wear-Control Specialist
www.lincolnelectric.com/welding-consumables
132
Consumables
Hardfacing Stick Electrode
Electrode Hardness General Diameter Package Product
Name Rockwell C Description inches Weight Lbs. Number
Build-Up
Wearshield® BU 23-28 For carbon and low alloy steels. Builds up worn steel parts to produce tough, forgeable, 5/32 6CT(1TB) ED031471
machinable surfaces of moderate hardness. 5/32 40CT(10CT) ED021991
3/16 40CT(10CT) ED021993
5/32 50CT ED021992
3/16 50CT ED021994
1/4 50CT ED021995
Wearshield® BU-30 31-38 Moderate hardness to resist shock. Used as final overlay on parts which must be machined (3.2 mm) 40CT(10CT) ED024943
or forged. For mild, medium carbon, low alloy and high tensile steels. (4.0 mm) 40CT(10CT) ED024944
(5.0 mm) 50CT ED024945
Metal-To-Metal Wear
Wearshield® MM 52-58 Martensitic deposit. Heat treatable weld metal. Can be tempered, annealed. Can be used on (3.2 mm) 40CT(10CT) ED021986
carbon and low alloy steels. (4.0 mm) 40CT(10CT) ED021988
(3.2 mm) 50CT ED021987
(4.0 mm) 50CT ED021989
(5.0 mm) 50CT ED021990
Wearshield® MI 50-58 Provides wear-resistant surface of martensite, with substantial retained austenite. Resists 1/8 40CT(10CT) ED022003
metal-to-metal wear, impact, mild abrasion. Can be used on carbon and low alloy steels. 5/32 40CT(10CT) ED022005
3/16 40CT(10CT) ED022007
1/8 50CT ED022004
5/32 50CT ED022006
3/16 50CT ED022008
1/4 50CT ED022009
Severe Abrasion
Wearshield® 60 60-65 Excellent abrasion resistance. Fuses to carbon, low alloy, stainless, and manganese steel. 1/8 18CT(3TB) ED025113
Limit 2 layers. Use Wearshield® BU, Mangjet® or 15CrMn for preliminary layer(s). 1/8 40CT(10CT) ED022010
5/32 40CT(10CT) ED022011
3/16 40CT(10CT) ED022012
Wearshield® 70 69 Resists very severe abrasion at temperatures up to 1400°F (760°C). Use with mild, low alloy, (3.2 mm) 40CT(10CT) ED024951
stainless and austenitic manganese steels. Limit 2 layers. (4.0 mm) 40CT(10CT) ED024952
(5.0 mm) 40CT(10CT) ED024953
Metal-To-Earth
Wearshield® ME 49-59 Use on carbon and low alloy steels, cast iron, austenitic manganese and austenitic stainless 1/8 18CT(3TB) ED025111
steels. Use Wearshield® BU or 15CrMn for preliminary layer(s). 1/8 40CT(10CT) ED023323
5/32 40CT(10CT) ED023324
3/16 40CT(10CT) ED023325
1/8 50CT ED023326
5/32 50CT ED023327
3/16 50CT ED023328
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
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Consumables
Hardfacing Stick Electrode
Electrode Hardness General Diameter Package Product
Name Rockwell C Description inches Weight Lbs. Number
Severe Impact
Wearshield® 17-20 For building up austenitic manganese steel and cladding carbon steel. Pounding in service 5/32 40CT(10CT) ED021975
Mangjet® work hardens the deposit to develop maximum hardness and abrasion resistance (40-50 Rc). 3/16 40CT(10CT) ED021977
5/32 50CT ED021976
3/16 50CT ED021978
1/4 50CT ED021979
Wearshield® 17-20 For austenitic manganese steel to resist severe impact or gouging even in single layer over 1/8 40CT(10CT) ED021980
15CrMn carbon steel, with excellent crack resistance. Joining of manganese steel to itself or carbon 5/32 40CT(10CT) ED021982
or low alloy steel. Work hardens to 40-50 Rc. 3/16 40CT(10CT) ED021984
1/8 50CT ED021981
5/32 50CT ED021983
3/16 50CT ED021985
Wearshield® 20-23 Provides high alloy austenitic manganese steel buildup to resist severe impact. Specifically 5/32 60CT(10EO) ED026100
Frogmang® designed for rebuilding rail frogs and crossings. Work hardens to 44-55 Rc. 3/16 60CT(10EO) ED026101
1/4 72CT(12EO) ED031803
Abrasion Plus Impact
Wearshield® ABR 28-53 Versatile electrode producing good resistance to abrasion and moderate impact. Good 1/8 40CT(10CT) ED021996
hot-forging properties. Hardness will vary depending on cooling rate. 5/32 40CT(10CT) ED021998
3/16 40CT(10CT) ED022000
1/8 50CT ED021997
5/32 50CT ED021999
3/16 50CT ED022001
1/4 50CT ED022002
Wearshield® 44 42-48 Moderate hardness to resist abrasion under impact at temperatures up to 1100°F (593°C). 1/8 6CT(1TB) ED031470
Good spalling resistance on two or more layers. 1/8 40CT(10CT) ED024940
5/32 40CT(10CT) ED024941
3/16 40CT(10CT) ED024942
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
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134
Consumables
Hardfacing Flux-Cored Wires
Electrode Hardness General Diameter Package Product
Name Rockwell C Description inches Weight Lbs. Number
Build-Up
Lincore® BU 85-95 Rb For rebuilding worn parts to near final size before applying final hardfacing layer(s), which 5/64 25SSP ED031115
is more wear resistant. Use on carbon, low alloy steels. 5/64 50C ED022064
7/64 50C ED022065
7/64 125D ED022069
Lincore® BU-G 20-35 Rc Gas-shielded cored wire for build-up of mild steel and low alloy steel parts to bring them to .045 25SP ED029079
30-42(1) Rc final dimensions, or for metal-to-metal wear. 1/16 25SP ED029080
Lincore® 33 28-34 Rc For build-up prior to hardfacing. Use on carbon and low alloy steels. Can be used under 802, 5/64 56CT(14C) ED011237
803, 880M flux. .045 25SSP ED031116
1/16 25SSP ED031117
5/64 25SSP ED031118
5/64 50C ED011238
3/32 50C EDS01197
7/64 50C ED011240
7/64 125D ED011239
Metal-To-Metal Wear
Lincore® 40-O 40-45(1) Rc Bridges the hardness gap between Lincore® 33 and Lincore® 55. 5/64 25SSP ED031119
5/64 50C ED025907
7/64 50C ED025908
Lincore® 55 56-62(1) Rc Hardfacing overlay to resist rolling, sliding, and metal-to-metal wear. For carbon, low alloy, 5/64 56CT(14C) ED011277
and manganese steels. Can be used under 802, 803, 880M flux. .045 25SSP ED031120
1/16 25SSP ED031121
5/64 25SSP ED031122
5/64 50C ED011278
7/64 50C ED011280
7/64 125D ED011279
5/64 500D ED028237
Lincore® 55-G 48-60 Rc Gas-shielded cored wire. Martensitic low alloy steel deposit for resistance to metal-to-metal .045 25SP ED028176
wear. Despite the high hardness, crack-free deposits can be obtained with proper preheat, 1/16 25SP ED028177
interpass temperature control, and post-weld cooling. .045 500AD (20� dia) ED031475
1/16 500AD (20� dia) ED031476
Lincore® T&D 48-65 Rc For rebuilding tools and dies and for putting tool steel surface on carbon and low alloy steels. 1/16 25SSP ED031134
7/64 50C ED022057
Severe Impact
Lincore® 40-50(1) Rc Self-shielded, cored wire. High alloy austenitic manganese composition for resistance to 1/16 25SP ED026106
Frogmang® severe impact. Ideal for rebuilding worn manganese rail frogs, diamonds and switches. 5/64 25SP ED026105
3/32 25SP ED026104
7/64 25SP ED026103
Lincore® M 40-48(1) Rc Produces austenitic manganese steel deposit. Rebuild/join manganese steel. Limit interpass .045 25SSP ED031128
to 500°F. 1/16 25SSP ED031129
5/64 25SSP ED031130
5/64 50C ED011160
7/64 50C ED011164
7/64 125D ED011163
7/64 300D ED011161
7/64 600D ED011162
Lincore® M-1 43(1) Rc This self-shielded, flux-cored wire is recommended for the same applications as Lincore M. 7/64 50C ED031126
However, M-1 produces less slag. 7/64 600D ED022060
Hardness range given is work hardened. As-welded range would be significantly lower, typically around 22 Rc.
(1)
Package Code Key: AD = Accu-Trak® Drum C = Coil CT = Cardboard Carton D = Speed Feed® Drum (wire) or Steel Drum (flux)
SP = Plastic Spool SSP = Steel Spool
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Consumables
Hardfacing Flux-Cored Wires
Electrode Hardness General Diameter Package Product
Name Rockwell C Description inches Weight Lbs. Number
Severe Impact, con’t.
Lincore® 40-50(1) Rc Provides impact resistance on carbon, low alloy, austenitic manganese and stainless steels. 5/64 25SSP ED031126
15CrMn Good for joining manganese steels. Limit interpass to 500° F. 5/64 50C ED022060
7/64 50C ED022061
7/64 125D ED022068
Lincore 15CrMn LS 40-50(1) Rc Lincore 15CrMn LS is a self-shielded, flux-cored wire with the same characteristics as Lincore 5/64 25SSP ED031127
15CrMn but with lighter slag, that allows welding additional layer(s) without removing slag 7/64 50C ED029064
from the prior pass. 7/64 125D ED029558
Severe Abrasion
Lincore® 60-O 55-60 Rc Hardfacing carbon. low alloy, manganese, and stainless steels. Limit 2 layers. .045 25SSP ED031131
1/16 25SSP ED031132
5/64 25SSP ED031133
5/64 50C ED019887
7/64 50C ED019888
.120 50C ED020800
5/64 125D ED020803
7/64 300D ED020807
Lincore® 65-O 60-65 Rc Resists dilution better than 60-O. Check cracks are desired to relieve stress. 7/64 50C ED026077
7/64 125D ED026079
1/8 125D ED026078
7/64 200D ED026081
1/8 200D ED026080
7/64 500D ED026083
1/8 500D ED026082
Lincore® 60-G 57-61 Rc Gas-shielded, metal-cored wire for hardfacing carbon, low alloy, manganese and stainless .045 10SP ED029937
steels. .045 25SP ED029936
Abrasion Plus Impact
Lincore® 50 48-52 Rc Use on low carbon, medium carbon, low alloy, manganese, and stainless steels. .045 25SSP ED031123
1/16 25SSP ED031124
5/64 25SSP ED031125
.045 50C ED020828
1/16 50C ED020829
5/64 50C ED017825
7/64 50C ED011275
7/64 125D ED011274
Package Code Key: AD = Accu-Trak® Drum C = Coil CT = Cardboard Carton D = Speed Feed® Drum (wire) or Steel Drum (flux)
SP = Plastic Spool SSP = Steel Spool
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Consumables
Hardfacing Submerged Arc Wires
Lincore® wires for submerged arc hardfacing are designed for use with specific Lincoln® fluxes to provide optimum deposit
composition, hardness and microstructure for a variety of applications.
Electrode Hardness General Diameter Package Product
Name Rockwell C Description inches Weight Lbs. Number
Build-Up
Lincore® 22-28 Rc For build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux. 3/32 50C EDS18565
20 1/8 50C EDS18566
3/32 600D EDS18568
1/8 600D ED018569
5/32 600D EDS18570
Lincore® 24-32 Rc For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802, 880 or 860 flux. 3/32 50C ED011200
30-S 1/8 50C ED015889
1/8 300D ED015890
3/32 600D ED011199
1/8 600D ED015891
Lincore® 28-36 Rc For two to three layer build-up on 4140 steel drill stems, with 802 or 803 flux. 3/32 50C ED025655
32-S 1/8 50C ED025129
3/32 300D ED025656
1/8 300D ED025130
1/8 600D ED025131
Lincore® 34-42 Rc For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802 or 880 flux. Suitable 3/32 50C ED019880
35-S for flame hardening. 1/8 50C ED019881
5/32 50C ED019882
3/32 600D ED019883
1/8 600D ED019884
5/32 600D ED019885
Lincore® 18-24 Rc For build-up for plate, rolls and sheaves, with 801, 802 or 880 flux. Suitable for flame 3/32 50C ED015265
4130 hardening. 1/8 50C ED015266
3/32 600D ED015532
1/8 600D ED015405
Lincore® 16-22 Rc For build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux. 3/32 50C ED020787
8620 1/8 50C ED020788
5/32 50C EDS20789
1/8 600D ED020791
5/32 600D ED020792
Metal-To-Metal Wear
Lincore® 36-42 Rc For hardfacing of tractor undercarriage parts and links with 801, 802 or 880 flux. 1/8 50C ED015892
40-S 1/8 300R ED016262
1/8 300D ED015945
1/8 600D ED015909
Lincore® 38-44 Rc For hardfacing of tractor undercarriage parts and links with 801 or 802 flux. 3/32 50C EDS29162
42-S 1/8 50C ED029159
3/32 300D EDS29298
1/8 300D ED029264
3/32 600D EDS29164
1/8 600D ED029161
Lincore® 48-56 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 12% Cr 1/8 50C ED018572
96S deposit also resists corrosion. 5/32 50C EDS18573
3/32 600D ED018574
1/8 600D ED018575
5/32 600D ED018576
Lincore® 48-56 Rc For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit resists 3/32 50C ED018577
102W softening in PWHT. 1/8 50C ED018578
1/8 600D ED018581
5/32 600D ED018582
Package Code Key: C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux)
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Consumables
Hardfacing Submerged Arc Wires
Lincore® wires for submerged arc hardfacing are designed for use with specific Lincoln fluxes to provide optimum deposit
composition, hardness and microstructure for a variety of applications.
Electrode Hardness General Diameter Package Product
Name Rockwell C Description inches Weight Lbs. Number
Metal-To-Metal Wear, con’t.
Lincore® 102HC 53-60 Rc For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit 3/32 50C ED026084
resists softening in PWHT. 1/8 50C ED026085
3/32 600D ED026086
1/8 600D ED026087
Lincore® 410 28-36 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 3/32 50C ED018583
12% Cr deposit also resists corrosion. 1/8 50C ED018584
3/32 600D ED018586
1/8 600D EDS18587
5/32 600D ED018588
Lincore® 410NiMo 30-38 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 3/32 50C ED018589
12% Cr deposit also resists corrosion. 1/8 50C ED018590
5/32 50C EDS18591
3/32 600D EDS18592
1/8 600D ED018593
5/32 600D ED018594
Lincore® 420 44-52 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 3/32 50C ED015260
12% Cr deposit also resists corrosion. 1/8 50C ED015262
5/32 50C EDS15263
3/32 600D ED015261
1/8 600D ED015268
5/32 600D ED015264
Lincore® 423L 41-47 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 11.5% Cr 1/8 50C ED018548
deposit also resists corrosion. Contains vanadium for resistance to softening. 3/32 600D EDS18550
1/8 600D ED018551
5/32 600D EDS18552
Lincore® 423Cr 41-47 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 13.5% Cr 3/32 50C EDS18553
deposit also resists corrosion. Contains vanadium for resistance to softening. 1/8 50C EDS18554
5/32 50C EDS18555
3/32 600D EDS18556
1/8 600D ED018557
5/32 600D ED018558
Lincore® 424A 37-43 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 13% Cr 3/32 50C EDS18559
deposit also resists corrosion. 1/8 50C ED018560
5/32 50C EDS18561
3/32 600D EDS18562
5/32 600D EDS18564
Severe Abrasion
Lincore® 60-S 55-60 Rc For hardfacing crusher rolls, ore chutes, and blast furnace bells and hoppers. Use with 803 1/8 50C ED016879
flux. 5/32 50C EDS16880
5/32 600D ED016884
Package Code Key: C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) R = Speed-Feed® Reel
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138
Consumables
Hardfacing Fluxes
Lincoln defines neutral fluxes as those which will not produce any significant changes in the all weld metal composition as a result of a large change in the arc
voltage, and thus the arc length. Lincoln defines alloy fluxes as those which are used with a plain carbon steel electrode to make alloy weld deposits. The alloys
for the weld deposit are added as ingredients in the flux. Alloy fluxes are designed for use with Lincolnweld® L-60 mild steel wire.
Electrode General Package Product
Name Description Weight Lbs. Number
Hardfacing Fluxes - Neutral
Lincolnweld® 801 Fast-freezing flux provides smooth beads and excellent slag removal. Use with Lincore® 20, 30-S, 35-S, 40-S, 50B ED019588
42-S, 4130, 8620, 410, 410NiMo, 420 and 96S. 450D ED023403
2700BB EDS30786
Lincolnweld® 802 Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels. Use with 50B ED019457
Lincore® 102W, 423L, 423Cr and 102HC. 550D ED023365
3000BB EDS30787
Lincolnweld® 803 Specially designed for Lincore® 60-S on high speed welding applications, such as the resurfacing of coal 50B ED019799
crusher rolls and blast furnace bells and hoppers.
Lincolnweld® 880 Can be used in applications similar to 801 and 802 and may improve slag removal. 50B ED027866
550D ED028322
Hardfacing Fluxes - Alloy
Lincolnweld® H-535 Produces a deposit with good abrasion resistance, allows some machinability. Low carbon martensitic 50B ED027865
deposit. Hardness range is 24-45 Rockwell C, depending upon the actual welding procedure used.
Lincolnweld® A-96-S Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness. 50FB ED027863
Carbon will be about .23%, with about 13% chromium using proper procedures.
Lincolnweld® H-560 High alloy flux depositing primary carbides in a martensitic matrix. Excellent material for severe abrasion 100B ED010345
applications. Resistance to abrasion is 50 to 60 times that of plain carbon steel.
NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents,
while low voltage promotes lower carbon and alloy content.
Package Code Key: FB = Foil Bag B = Bag D = Speed Feed® Drum (wire) or Steel Drum (flux) BB = Bulk Bag
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Consumables
SUBMERGED ARC
Controlled Chemistry for Wire Electrode and Flux
�
� Consistent Wire Electrode Diameter
� Controlled Dust Levels
� Engineered Particle Integrity
� Complete Submerged Arc Solutions You Can Trust
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Consumables
Submerged Arc
Electrode AWS General Diameter Package Product
Name Class Description in Weight Lbs. Number
Lincolnweld ® Carbon Steel Solid Wire
Lincolnweld® L-50 EM13K Lincolnweld® L-50 is a low carbon, medium manganese, high silicon wire. Team it up with 1/16 60C ED011317
Lincolnweld® 980 flux, and you’ve got the best flux/wire combination for all purpose semi- 5/64 60C ED011335
automatic welding. 3/32 60C ED011328
1/8 60C ED011323
5/32 60C ED011332
3/16 60C ED015469
1/16 600D ED011316
5/64 1000D ED011334
3/32 1000D ED011327
1/8 1000D ED011322
5/32 1000D ED011331
3/16 1000D ED015352
1/16 1000AD ED029083
Lincolnweld® L-56 EH11K Lincolnweld® L-56 is a low carbon, high manganese, very high silicon special purpose wire 1/16 60C ED011666
which is primarily used with 880M flux on multiple pass welds requiring 70 ksi tensile 5/64 60C ED011678
strength in the stress relieved condition. 3/32 60C ED011674
1/8 60C ED011671
5/32 60C EDS11677
3/16 60C EDS01107
1/16 1000R ED011737
5/64 1000R EDS01631
Lincolnweld® L-60 EL12 Lincolnweld® L-60 is a low carbon, low manganese, low silicon general purpose submerged 1/16 60C EDS01110
arc wire. It is capable of making single pass or multiple pass welds. 5/64 60C ED011762
3/32 60C ED011752
1/8 60C ED011743
5/32 60C ED011758
3/16 60C ED011749
5/64 600D EDS11760
1/8 600D EDS11741
5/32 600D EDS11756
5/64 1000D ED011761
3/32 1000D ED011751
1/8 1000D ED011742
5/32 1000D ED011757
3/16 1000D ED011748
Lincolnweld® L-61 EM12K Lincolnweld® L-61 is a low carbon, medium manganese, medium silicon general purpose 1/16 60C ED011803
submerged arc wire. It produces welds with tensile strengths 5-15 ksi higher than those 5/64 60C ED011825
with L-60 depending on the flux and procedures used. 3/32 60C ED011815
1/8 60C ED011807
5/32 60C ED011821
3/16 60C ED011812
5/32 300D ED030628
5/64 600D EDS11823
3/32 600D EDS11813
1/8 600D EDS11805
5/32 600D EDS11819
5/64 1000D ED011824
3/32 1000D ED011814
1/8 1000D ED011806
5/32 1000D ED011820
3/16 1000D ED011811
Lincolnweld® LA-71 EM14K Lincolnweld® LA-71 is a low carbon, medium manganese, high silicon submerged arc wire 5/64 60C EDS11054
fortified with titanium. 3/32 60C ED011052
1/8 60C ED011051
5/32 60C ED011053
1/8 1000D EDS30781
5/32 1000D EDS30782
Package Code Key: AD = Accu-Trak® Drum C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) R = Speed-Feed® Reel
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Consumables
Submerged Arc
Electrode AWS General Diameter Package Product
Name Class Description in Weight Lbs. Number
Lincolnweld ® Carbon Steel Solid Wire, con’t.
Lincolnweld® L-S3 EH12K Lincolnweld® L-S3 is a low carbon, high manganese, high silicon wire designed for use 1/8 60C ED016767
with Lincolnweld 880M or 8500 flux. It produces good low temperature impacts at the 5/32 60C ED016248
higher deposition rate procedures typically used on offshore drilling platform legs. 5/32 300D ED030567
5/32 1000D ED029226
3/16 1000D EDS01652
Lincolnweld ® Low Alloy Steel Solid Wire
Lincolnweld® L-70 EA1 Lincolnweld® L-70 is a low carbon, medium manganese, low silicon, 0.50% molybdenum 5/64 60C ED012054
special purpose submerged arc wire. Use for single or multipass welds 1/8 60C ED012051
5/32 60C ED012053
3/16 60C ED012052
1/8 1000D ED021192
5/32 1000D ED021193
3/16 1000D EDS21194
Lincolnweld® LA-75 ENi1K Lincolnweld® LA-75 is a low carbon, medium manganese, high silicon, nickel bearing (0.95% 5/64 60C ED011066
nickel), solid wire designed for use with Lincoln’s family of neutral fluxes. 3/32 60C ED011064
1/8 60C ED011062
5/32 60C ED011065
Lincolnweld® LA-81 EA2TiB Lincolnweld® LA-81 is a low carbon, medium manganese, low silicon, 0.5% molybdenum 5/32 60C ED023163
submerged arc welding electrode containing small additions of titanium and boron for 5/32 1000D EDS31060
extremely high toughness at low temperatures. It is generally used in two pass applications
for arctic grade line pipe.
Lincolnweld® LA-82 EF2 Lincolnweld® LA-82 is designed especially for pressure vessel applications where a weld 3/32 60C EDS30785
deposit with 80 ksi tensile strength after extended stress relieving is a primary objective. 1/8 60C ED026958
5/32 60C ED026959
Lincolnweld® LA-84 EF3 Lincolnweld® LA-84 is a nickel bearing electrode with 0.5% molybdenum. This wire is used 3/32 60C ED031871
for higher strength weldements requiring low temperature impact properties. 3/32 1000D ED031872
Lincolnweld® LA-85 ENi5 Lincolnweld® LA-85 is a nickel bearing wire with 0.2% Mo for use on weathering steels and 3/32 60C ED023166
applications requiring excellent low temperature impact properties. 1/8 60C ED023167
5/32 60C ED023168
3/16 60C ED023169
Lincolnweld® LA-90 EA3K Lincolnweld® LA-90 is a low carbon, high manganese, high silicon, 0.50% molybdenum solid 1/16 60C ED013999
special purpose wire. 5/64 60C ED011086
3/32 60C ED011084
1/8 60C EDS11083
5/32 60C EDS11085
5/32 1000D EDS01152
Lincolnweld® LA-92 EB2R Lincolnweld® LA-92 is solid wire designed to be used with semi-basic or highly basic fluxes 3/32 60C EDS30783
for the welding of 1-1/4% Cr - 1/2% Mo steels. These weld deposits are used for high 1/8 60C EDS26960
temperature service applications such as pressure vessels and piping. 5/32 60C EDS26961
Lincolnweld® LA-93 EB3R Lincolnweld® LA-93 is designed for high temperature applications such as pressure vessels 3/32 60C EDS30784
and piping for 2-1/4% Cr, 1% Mo steels. 1/8 60C EDS26962
5/32 60C EDS26963
Lincolnweld® LA-100 EM2 Lincolnweld® LA-100 is a low carbon, high manganese wire with nickel and molybdenum, 1/16 60C ED010996
designed to weld high strength steels such as HY-80 and HSLA-80, as well as for under- 5/64 60C ED011002
matching on HY-100 and HSLA-100 steels. It is used extensively in naval vessel fabrication 3/32 60C ED010999
with MIL800-H flux. 1/8 60C ED010998
5/32 60C EDS11001
Package Code Key: C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux)
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142
Consumables
Submerged Arc
Electrode AWS General Diameter Package Product
Name Class Description in Weight Lbs. Number
Lincolnweld ® Carbon Steel Cored Wire
Lincolnweld® LC-72 EC1 Lincolnweld® LC-72 is a cored wire designed to be welded with 980 flux to provide increased 5/64 50C ED011099
deposition rate over solid wire yet maintain good bead shape, penetration, and slag removal. 3/32 50C ED011098
Deposition can be increased 10-30% over solid wire. 3/32 300R EDS01186
3/32 600R EDS01188
3/32 600D EDS01187
Lincolnweld Low Alloy Steel Cored Wires
Lincolnweld® LAC-B2 ECB2 Here is a subarc wire that’s flux-cored and a great choice for welding chrome-moly steels. 3/32 60C ED010954
Lincolnweld® LAC-B2 is designed to weld with either single or tandem arcs using a neutral 5/32 60C ED010955
flux. 3/32 600D ED019581
5/32 600D ED019582
Lincolnweld® LAC-M2 ECM2 Get yield strengths around 100 ksi using this flux-cored wire and the submerged arc process. 3/32 50C ED010981
Lincolnweld® LAC-M2 also delivers V-notch impacts of 15 ft-lbs @ -50° F. 5/32 50C ED010982
Lincolnweld® LAC-Ni2 ECNi2 Lincolnweld® LAC-Ni2 is a flux-cored wire designed for the submerged arc process. It’s perfect 3/32 50C ED010986
for welding weathering steels and all other steels requiring tensile strengths of 70 ksi with
low temperature impacts.
Package Code Key: C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) R = Speed-Feed® Reel
AWS
AWS Wire Composition Limits(1)
ASME
Wire Class %C %Mn %Si %Cr %Ni %Mo %Ti %Zr %Al %V %S %B %P %Cu
Lincolnweld ® Carbon Steel Electrodes (Chemistry)
Lincoln® Electrode Classifications per AWS A5.17-97
L-50 EM13K .06-.16 .90-1.40 .35-.75 � � � � � � � .030 � .030 .35
L-56 EH11K .06-.15 1.40-1.85 .80-1.15 � � � � � � � .030 � .030 .35
L-60 EL12 .04-.14 .25-.60 .10 � � � � � � � .030 � .030 .35
L-61 EM12K .05-.15 .80-1.25 .10-.35 � � � � � � � .030 � .030 .35
LA-71 EM14K .06-.19 .90-1.40 .35-.75 � � � .03-.17 � � � .025 � .025 .35
LC-72(2,3) EC1 .15 1.80 .90 � � � � � � � .035 � .035 .35
L-S3 EH12K .06-.15 1.50-2.0 .25-.65 � � � � � � � .025 � .025 .35
Lincolnweld ® Low Alloy Electrodes (Chemistry)
Lincoln® Electrode Classifications per AWS A5.23-97
L-70 EA1 .05-.15 .65-1.00 .20 � � .45-.65 � � � � .025 � .025 .35
LA-75 ENi1K .12 .80-1.40 .40-.80 � .75-1.25 � � � � � .020 � .020 .35
LA-81(4) EA2TiB .05 1.2 .2 � � .5 .1 � � � � .01 � .20
LA-82 EF2 .10-.18 1.70-2.40 .2 � .40-.80 .40-.65 � � � � .025 � .025 .35
LA-84 EF3 .10-.18 1.75-2.20 .15-.25 � .80-1.0 .45-.60 � � � � .010-.020 � .010-.020 .05-.15
LA-85 ENi5 .12 1.20-1.60 .05-.30 � .75-1.25 .10-.30 � � � � .020 � .020 .35
LA-90 EA3K .05-.15 1.60-2.10 .50-.80 � � .40-.60 � � � � .025 � .025 .35
LA-92 EB2R .07-.15 .45-1.00 .05-.30 1.00-1.75 � .45-.65 � � � � .025 � .025 .35
LA-93 EB3R .05-.15 .40-.80 .05-.30 2.25-3.00 � .90-1.10 � � � � .025 � .025 .35
LA-100 EM2 .10 1.25-1.80 .20-.60 .30 1.40-2.10 .25-.55 .10 .10 .10 .05 .015 � .010 .25
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Consumables
Submerged Arc
Electrode General Package Product
Name Description Weight Lbs. Number
Fluxes � Active
760 760 is recommended for applications where porosity caused by arc blow is a problem. In addition, it produces excellent 50B ED019584
appearance on flat fillet welds when using a constant voltage power source.
761 Lincolnweld® 761 weld deposits are usually low carbon, fairly high manganese, have superior crack-resistance, and when 50B ED019585
used with L-61 electrode, produce excellent impact resistance on single pass welds. The slower freezing of 761 slag
gives good appearance on large flat fillet welds using either constant or variable voltage power sources.
780 Lincolnweld® 780 has excellent performance characteristics, including very good slag removal, making it the most common 50B ED019586
choice for a variety of applications. The faster freezing of 780 slag minimizes spilling on roundabouts. 550D ED032007
781 Does your single pass welding application have a need for speed? Lincolnweld® 781 is recommended for making high 50B ED019587
speed, single pass welds on clean plate and sheet steel. The good "wetting" action provides the “Fast-Follow�
characteristics needed to make uniform welds at high speed without undercut or voids. 781 should not be used for
welding steel contaminated with rust, oil or mill scale.
Fluxes � Neutral
The primary use for Neutral Fluxes is for multiple-pass welding applications.
860 Lincolnweld® 860 has excellent operating characteristics and produces good impact properties when used with L-60 or L-61 50B ED019589
electrodes. 860/L-70 and 860/LA-71 deposits produce 70 ksi tensile strength after stress relieving. 860 is the recommended
flux for most double ending applications.
865 Lincolnweld® 865 is a general purpose flux designed to weld butt joints and flat and horizontal fillets. 865 produces 70 ksi 50B EDS27857
tensile strength as welded or after short or long term stress relief. 865 flux should be used with L-50 electrode for optimum
impact properties, resistance to rust porosity, & resistance to pockmarking. L-61 may be used on steel free of scale & rust.
880 880 flux is recommended for use with solid low alloy steel electrodes with a minimum 0f 0.20% silicon for proper 50B ED027866
deoxidation and bead appearance. It is also used with the Lincolnweld® LAC series of low alloy flux-cored electrodes, 550D ED028322
with Lincore® 30-S, 35-S, and 50 flux-cord hardfacing electrodes. 880 should not be used with single arc AC welders.
880M Lincolnweld® 880M is recommended for welding with solid carbon steel and low alloy steel electrodes, with Lincoln’s 50PLB ED031853
LAC series of low alloy flux-cored electrode. 880M is designed to produce the excellent mechanical properties, including
CTOD’s and low temperature impacts, required on many applications. This includes the welding of HY-80 steel with
Lincolnweld® LA-100 electrode. 880M is used in applications requiring 70 ksi tensile strength in the stress relieved
condition. Using electrodes containing less than 0.20% silicon with 880M may result in narrow beads, poor appearance,
increased pocking and porosity.
882 Lincolnweld® 882 is recommended for welding with solid carbon and low alloy steel electrodes. It may be used with 50B ED027859
electrodes containing low silicon. When used with L-61 electrode it produces deposits with a minimum of 70 ksi tensile
strength in the as welded condition and excellent low temperature impacts.
888 Lincolnweld® 888 is a highly basic flux designed for joining mild steel and low alloy steels for critical applications that 50PLB ED031596
require excellent mechanical properties with robust low temperature impact and fracture toughness. It has Best-in-Class
diffusible hydrogen levels and slag removal in deep groove and narrow gap applications and can be used for as welded,
stress relieved and step cooling applications.
MIL800-H MIL800-H can be used to obtain excellent mechanical properties including low temperature impacts and very low levels 50HS ED020925
of diffusible hydrogen. The typical level of diffusible hydrogen is less than 2ml/100 grams of weld metal deposited. This
includes the welding of HY-80 and HSLA-80 steel with LA-100 electrode. MIL800-H is qualified to MIL-E-23765/2D (Amd.1)
as a MIL-100S-2F flux when used with LA-100 electrode. MIL800-H is recommended or both single and multiple electrode
welding.
8500 Lincolnweld® 8500 is recommended for multi-pass welding with solid mild steel and low alloy electrodes. 8500 flux can be 50PLB ED031854
used to obtain excellent mechanical properties, including low temperature impacts and CTOD’s 8500 flux is recommended
for both single and multiple electrode welding. 8500 flux is not recommended as a general purpose or horizontal fillet
welding flux for carbon steel.
Package Code Key: B = Bag BB = Bulk Bag D = Speed Feed® Drum (wire) or Steel Drum (flux) FB = Foil Bag HS = Hermetically Sealed Pail
PLB = Plastic Bag
www.lincolnelectric.com/welding-consumables
144
Consumables
Submerged Arc
Electrode General Package Product
Name Description Weight Lbs. Number
Fluxes � Special Purpose Neutral
960 Lincolnweld® 960 is a low cost, general purpose flux designed to weld butt joints and both single and multiple pass 50B ED022412
fillets. It can be used for automatic and semiautomatic welding. It produces welds with good impact strength and
good slag removal. 960 Flux is designed to meet AASHTO Fracture Critical Requirements.
980 Lincolnweld® 980 combines many of the features of the 700 and 800 series fluxes, making it an excellent choice for 50B ED027861
fabricators who desire one flux for automatic and semiautomatic welding throughout the shop. It is intended primarily
for welding plain carbon (mild) steel. Exceptional resistance to flash-through and porosity caused by arc blow makes it
the best choice for semi-automatic welding. When used with L-50 or LC-72 electrodes, 980 exhibits outstanding single
pass welding characteristics. It is neutral, providing limited alloy buildup in multiple pass welds at high voltages even
on plate one inch thick.
Fluxes � Fabrication of Line Pipe
995N Recommended for single pass square butt welding such as longitudinal and spiral seams on pipe greater than 1/2" 50PLB EDS01669
thickness. In particular, 995N flux is recommended with LA-81 electrode for applications requiring a minimum of 50 lbs. 2600BB EDO30657
impact strength @ -50°F.
997 Lincolnweld® 997 is a special flux intended for square butt welding; longitudinal and spiral seam welding of pipe up 50B EDS01672
to 1" thick. It is designed for square butt welding applications requiring one pass per side, such as seam welds on pipe.
Typically, L-61 should be used with 997. However, where impact requirements are specified, L-70 should be used.
761-Pipe You’ll be impressed with the ability of Lincolnweld® 761-Pipe flux to perform in spiral or longitudinal seam pipe welding 50B EDS01691
applications. Similar in scope to 761, the Pipe version’s particle size is optimized for seam welding. Weld deposits are
usually low carbon, fairly high manganese and have superior crack resistance. 761-Pipe has excellent resistance to
pockmarking. It is perfect for AC and multiple arc welding.
P223 Lincolnweld® P223 flux is an industry standard for spiral pipe welding on up to X80 grade pipe, especially where good 50B EDS30636
impact properties are required. It is also well-suited for longitudinal seam welding on pipe, producing a low bead profile
with very straight edges, while minimizing undercuts. Its fast freezing slag makes it ideal for even small diameter pipe.
In most cases, the slag is self-peeling. For these same reasons, P223 is an excellent choice for many two-pass welding
applications. While designed for two-pass welding applications, P223 is a neutral flux, which is also suitable for use in
multiple pass welding with mild steel and low alloy electrodes.
Additional High Performance Fluxes
AXXX10 Alloy flux Lincolnweld® A-XXX-10, when used with Lincolnweld® L-61 wire, produces a Ni1 deposit for welding ASTM 50B ED027862
A533-Class1 and A588 (weathering) steel.
MIL800-HPNi MIL800-HPNi flux is designed to be used with LA-85 (ENi5) electrode, and increases the nickel content of the weld 50HS ED028657
deposit from a nominal 1% to a minimum of 1% nickel. MIL800-HPNi is used to weld high performance steels such as
HPS70W having a minimum yield strength of 70 ksi. These steels are primarily found in bridge girder manufacturing.
MIL800-HPNi also provides higher deposition rates than standard fluxes and is more resistant to moisture pickup than
other traditional highly basic fluxes and meets an H2 (2 ml of hydrogen/100 grams of weld metal) AWS diffusible
hydrogen designation.
Package Code Key: B = Bag HS = Hermetically Sealed Pail PLB = Plastic Bag
www.lincolnelectric.com/welding-consumables 145
Consumables
PREMIUM PIPE WELDING CONSUMABLES
World-Class Performance. World Wide Support.
Stick, MIG, Flux-Cored
�
�
Consistent Performance
�
�
Lincoln’s Q2 Certification: Lot-Tested & Lot-Certified
�
�
Special Moisture Resistant Packing
�
�
Single Source Welding Expertise
�
�
Global Equipment and Consumable Support
�
�
www.lincolnelectric.com/welding-consumables
146
Consumables
Pipeliner ®
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description mm Weight Lbs. Number
Cellulosic All Position Stick (SMAW) Electrodes
Pipeliner® E6010 DC± Pipeliner® 6P+ is an all-position cellulosic pipe electrode designed especially for (2.5 mm) 30CT(10EO) ED032609
6+ vertical down root pass welding. This electrode is based on a long-time favorite (3.2 mm) 30CT(10EO) ED032610
among cross-country pipeline welders. (4.0 mm) 30CT(10EO) ED032611
(3.2 mm) 50EO ED030848
(4.0 mm) 50EO ED030849
Pipeliner® E7010-P1 DC± Pipeliner® 7P+ is recommended for root, hot, fill and cap pass welding of up to (3.2 mm) 30CT(10EO) ED032612
7P+ X65 grade pipe with x-ray quality, superior arc performance and outstanding (4.0 mm) 30CT(10EO) ED032613
mechanical properties. All-position welding. (5.0 mm) 30CT(10EO) ED032614
(3.2 mm) 50EO ED031611
(4.0 mm) 50EO ED031612
(5.0 mm) 50EO ED031613
Pipeliner® E8010-P1 DC+ Here’s an electrode that makes short work of even the most challenging high (3.2 mm) 30CT(10EO) ED032615
8P+ silicon pipe applications! Pipeliner® 8P+ is an outstanding choice for API 5L-X56 (4.0 mm) 30CT(10EO) ED032616
through X70 grade pipe. This electrode features high stacking efficiency� (5.0 mm) 30CT(10EO) ED032617
formulated to carry and deposit weld metal in difficult vertical down out-of- (3.2 mm) 50EO ED030826
position applications. (4.0 mm) 50EO ED030827
(5.0 mm) 50EO ED030828
Low Hydrogen Stick (SMAW) Electrodes
Pipeliner® E7016 H4 DC+ We designed this quality electrode for optimum performance for vertical up (2.5 mm) 50EO ED030916
16P AC welding of pipe up to API 5L-X65 � especially where a low hydrogen deposit (3.2 mm) 50EO ED030917
is desired. Obtain Charpy V-Notch impact values down to temperatures of (4.0 mm) 50EO ED030918
-20°F (-29°C).
Pipeliner® E7018-1 H4R DC+ Pipeliner® 17P is recommended for fill and cap pass vertical-up welding of up (3.2 mm) 30CT(10EO) ED032618
17P AC to X65 grade pipe with x-ray quality, superior arc performance, excellent slag (4.0 mm) 30CT(10EO) ED032619
removal and outstanding mechanical properties. All-position welding, except
vertical down.
Pipeliner® E8018-G H4 DC+ A real workhorse for vertical up welding jobs up to X80 pipe! Pipeliner® 18P (3.2 mm) 30CT(10EO) ED032620
18P AC offers low temperature impact properties down to -50°F (-46°C). (4.0 mm) 30CT(10EO) ED032621
Pipeliner® E10018-G H4R DC+ Pipeliner® 19P is recommended for fill and cap pass vertical-up welding of up (3.2 mm) 30CT(10EO) ED032622
19P AC to X80 grade pipe with x-ray quality, superior arc performance, excellent slag (4.0 mm) 30CT(10EO) ED032623
removal and outstanding mechanical properties. All-position welding, except
vertical down.
Pipeliner® E12018-G H4R DC+ Pipeliner® 20P is recommended for fill and cap pass vertical-up welding of up (3.2 mm) 30CT(10EO) ED032624
20P AC to X100 grade pipe with x-ray quality, superior arc performance, excellent slag (4.0 mm) 30CT(10EO) ED032625
removal and outstanding mechanical properties. All-position welding, except
vertical down.
Pipeliner® E8045-P2 H4R DC+ Choose Pipeliner® LH-D80 electrode when you need a dependable stick (SMAW) (3.2 mm) 30CT(10EO) ED032248
LH-D80 electrode for vertical down low hydrogen welding on pipe up to X70. Operators (4.0 mm) 30CT(10EO) ED032249
appreciate the unique slag system that facilitates easy puddle control with (4.5 mm) 30CT(10EO) ED032250
virtually no slag interference.
Pipeliner® E9045-P2 H4R DC+ The product of choice for vertical down, low hydrogen pipe welding for fill and (3.2 mm) 30CT(10EO) ED032251
LH-D90 cap passes of high strength pipe up to X80. Operators will appreciate this (4.0 mm) 30CT(10EO) ED032252
electrode’s unique “hot start� tip with out-standing puddle control. (4.5 mm) 30CT(10EO) ED032253
Pipeliner® E10045-P2 H4R DC+ When the job calls for vertical down, low hydrogen welding on X-100 pipe, (3.2 mm) 30CT(10EO) ED032254
LH-D100 operators the world over reach for this dependable Lincoln electrode. The unique (4.0 mm) 30CT(10EO) ED032255
“hot start� tip minimizes starting porosity. Great low temperature impacts and (4.5 mm) 30CT(10EO) ED032256
outstanding tensile strength.
NOTE: Pipeliner® electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties is available on www.lincolnelectric.com for every lot.
Package Code Key: C = Coil CT = Cardboard Carton EO = Easy Open Hermetic Can HS = Hermetically Sealed Pail SP = Plastic Spool
SSP = Steel Spool VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/welding-consumables 147
Consumables
Pipeliner ®
Electrode AWS Recm’d General Diameter Package Product
Name Class Polarity Description in. (mm) Weight Lbs. Number
MIG (GMAW) Wires
Pipeliner® ER70S-G Pipeliner® 70S-G MIG (GMAW) wire electrode is especially intended for the .045 (1.2) 10SP(VFB) ED030904
70S-G needs of semiautomatic and automatic root pass pipe welding. Pipeliner® .045 (1.2) 30SP(VFB) ED030905
70S-G exhibits a fluid weld puddle for excellent wash-in at the weld toes,
and a very uniform bead shape. Well suited for use on API 5L-X56 through
X70 pipe.
Pipeliner® ER80S-G Pipeliner® 80S-G MIG (GMAW) wire electrode is especially intended for the needs .045 (1.2) 10SP(VFB) ED031493
80S-G of semiautomatic and automatic root pass pipe welding. Pipeliner® 80S-G exhibits .045 (1.2) 30SP(VFB) ED031494
a fluid weld puddle for excellent wash-in at the weld toes, and a very uniform
bead shape. Well suited for use on API 5L-X56 through X80 pipe.
Self-Shielded Flux-Cored (FCAW-S) Wires
Pipeliner® E71T8-K6 DC- Optimum performance on vertical down hot, fill and cap passes on standard cross- 5/64 (2.0) 56HS(14C) ED030924
NR®-207+ country pipelines and arctic grade pipe. Excellent crack resistance, CTOD, and
Charpy V-Notch properties. Recommended for API Pipe Grades X42 through X70.
Pipeliner® E81T8-6 DC- Pipeliner® NR®-208XP is recommended for hot, fill and cap pass welding of up 5/64 (2.0) 56HS(14C) ED031968
NR®-208XP to X70 grade pipe with x-ray quailty, superior arc performance, outstanding
mechanical properties and micro-alloying designed to minimize the occurrence
of outlying low temperature impact properties for fracture critical applications.
Consistently exceeds Charpy V-Notch requirements at sub-zero Centigrade
temperature. All-position welding, except vertical-up.
Gas-Shielded Flux-Cored (FCAW-G) Wires
Pipeliner® E71T-1MJH8 DC+ Pipeliner® G70M is designed to deliver outstanding weld properties for semi- .045 (1.2) 10SP(VFB) ED030926
G70M E71T-9MJH8 75-80% Ar/ automatic applications. Robust impacts mean consistently high Charpy V-Notch .045 (1.2) 25SP(VFB) ED030927
balance CO2 values.
Pipeliner® E71T-1MJH8 DC+ Pipeliner® Autoweld® G70M is specifically designed for use with the Autoweld® .052 (1.4) 10SP(VFB) ED030928
Autoweld® E71T-9MJH8 75-80% Ar/ pipe welding system to deliver outstanding weld properties.
G70M balance CO2
Pipeliner® E101T1-GM-H8 DC+ Pipeliner® G80M is recommended for hot, fill and cap pass welding of up to .045 (1.2) 10SP(VFB) ED031107
G80M 75-80% Ar/ X80 grade pipe with x-ray quality, superior arc performance and outstanding .045 (1.2) 25SP(VFB) ED031931
balance CO2 mechanical properties. All-position welding, except vertical-down.
Pipeliner® E111T1-K3 MJ H4 DC+ Pipeliner® G90M is recommended for hot, fill and cap pass welding of up to .045 (1.2) 25SP(VFB) ED031931
G90M 75-90% Ar/ X90 grade pipe with x-ray quality, superior arc performance and outstanding
balance CO2 mechanical properties. All-position welding, except vertical-down.
NOTE: Pipeliner® electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties are available on www.lincolnelectric.com for every lot.
Package Code Key: C = Coil HS = Hermetically Sealed Pail SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/welding-consumables
148
Index
Stick Options MIG Power Source Options � Weld Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . pg.161
� Adapters and Twist-Mate� Plugs/Receptacles . . 161
� Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . pg.150 � Undercarriages . . . . . . . . . . . . . . . . . . . . . . . . pg.156
� Wire Reel Stands . . . . . . . . . . . . . . . . . . . . . . . . . 161
� Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 150 � Carts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
� Lift Bails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
� Canvas Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
TIG Options � Swivel Platforms and Wheels . . . . . . . . . . . . . . . 161
� Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
� Wire Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
� TIG Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 � Meter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
� Wire Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
� Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 151 � Air Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
� Straighteners and Incoming Bushings . . . . . . . . . 162
� Water-Cooled Options . . . . . . . . . . . . . . . . . . . . . 151 � Multi-Process Switch . . . . . . . . . . . . . . . . . . . . . . 157
� Drive Roll and Guide Tube Kits . . . . . . . . . . . . . . 163
� TIG-Mate� Starter Packs . . . . . . . . . . . . . . . . . . . 151 � Paralleling Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
� Drive Roll and Wire Guide Kits . . . . . . . . . . . . . . 163
� Pro-Torch� TIG Torches . . . . . . . . . . . . . . . . . . . . . 152 � Capacitor Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
� Ethernet/DeviceNet� Interfaces . . . . . . . . . . . . . . 157
Welding Guns
Engine Drive Options
MIG Wire Feeder/Welder Options � MIG and Gas-Shielded Cored Wire Guns . . . 165-166
� Power Plug Kits (GFCI Receptacle Kit) . . . . . . . . . 153
� Self-Shielded Cored Wire Guns . . . . . . . . . . . . . . 166
� Full KVA Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 � Welding Kits (Aluminum and Innershield®) . . . . . 158
� Push-Pull Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
� Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 � Power MIG® Spool Gun Systems . . . . . . . . . . . . . 158
� Spool Gun Systems . . . . . . . . . . . . . . . . . . . . . . . 168
� Cold Weather Kits . . . . . . . . . . . . . . . . . . . . . . . . 153 � Power MIG® 255C Timer Kit . . . . . . . . . . . . . . . . . 158
� Fume Extraction Guns . . . . . . . . . . . . . . . . . . . . . . 169
� Spark Arrestor Kits . . . . . . . . . . . . . . . . . . . . 153-154
Wire Feeder Options � Submerged Arc (Guns and Accessories) . . . . . . . 169
� Wire Feeder Capability (CV Adapter, LN�-23P
Adapter Kit, Wire Feed Module) . . . . . . . . . . . . . 154 � Remote Pendants . . . . . . . . . . . . . . . . . . . . . . . . . 159
Welding Helmets
� Miscellaneous Kits � GMA Timer Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 159
� Ultrashade® Auto-Darkening
(Control Panel Kit, Air Dryer Kit, Meters Kit) . . . . 154 � Gas Solenoid Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Welding Helmets . . . . . . . . . . . . . . . . . . . . . . 170-171
� Undercarriages and Trailers . . . . . . . . . . . . . . . . . 154 � Burnback Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
� LPG/Gas Cyclinder Holders . . . . . . . . . . . . . . . . . 155 � Contactor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
� Cable Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 � Gas Regulators and Water Connection Kits . . . . . 159
� Roll Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 � Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
� Road Trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 � Adapters and Extension Cables . . . . . . . . . . . . . . 160
www.lincolnelectric.com 149
149
Recommended General Options
Stick
ACCESSORY KITS REMOTE CONTROLS
Accessory Kit, 400 Amp Remote Output Control Remote Output Control
For stick welding. Includes 35 For remote output of welding (Stick Welding)
ft. (10.7 m) #2/0 electrode voltage. Consists of control Contains remote control
cable with lug, 30 ft. (9.1 m) box with 25 or 100 ft. (7.6 or rheostat, and 100 ft. (30.5 m)
#2/0 work cable with lugs, 30 m) of four conductor cable cable.
headshield, filter plate, work and 6 pin MS-type connector. Order K924-5 for Pipeliner®
clamp and electrode holder. Order K857 for 25 ft. (7.6 m) 200D, Classic® 300D (Code
Order K704 Order K857-1 for 100 ft. 10911 and up)
(30 m)
Accessory Kit, 150 Amp Remote Output Control
For stick welding. Includes 20 Remote Output Control (Stick and Wire Welding)
ft. (6.1 m) #6 electrode cable with 120V AC Receptacles Contains rheostat for stick
with lug, 15 ft. (4.6 m) #6 Remote weld output control output, potentiometer for
work cable with lugs, head- box with two 120V AC recep- wire output, and 100 ft. (30.5
shield, filter plate, work tacles having GFCI (Ground m) control cable.
clamp, electrode holder and Fault Circuit Interrupter) pro- Order K2464-1 for Pipeliner®
sample pack of mild steel tection. One cord for both 200D, Classic® 300D (Code
electrode. remote and power. 100 ft. 10911 and up)
Order K875 (30.5 m) length. Permits
remote adjustment of weld
output and power for tools
Stick Electrode (such as a grinder) at the
Holder & Cable work.
Includes 12.5 ft. (3.8 m) Order K2627-2 for Ranger®
electrode cable with 250 GXT, Ranger® 250,
Twist-Mate� connectors. Ranger® 250 LPG, Ranger®
Order K2374-1 305 G, Ranger® 305 D,
for Precision TIG® 225 Vantage® 300, Vantage® 400,
Vantage® 500, Air Vantage®
500
Stick Electrode Holder,
Work Clamp, Cable &
Twist-Mateâ„? Set
Includes 200 amp stick holder,
welding cable, work cable,
work clamp and Twist-Mateâ„?
set.
Order K2394-1 for V275-S,
V160-T, V205-T AC/DC,
V205-T DC
www.lincolnelectric.com
150
Recommended General Options
TIG
TIG MODULE TIG-MATE â„? STARTER
Amptrol® Adapter Kit
PACKS
Adapts Amptrol’s 6-pin
TIG Module MS-type plug connection to
Portable, high frequency unit terminal strip on power TIG-Mateâ„? 9 Air-Cooled
Includes â„?
Ultra-Flex
with gas valve for TIG weld- source. TIG Torch Starter Pack
Torch!
ing. Rated at 300 amps/60% Order K843 Get everything you need for
duty cycle. TIG welding in one complete
Order K930-2 easy-to-order kit packaged in
Foot Amptrol® its own portable carrying
Provides 25 ft. (7.6 m) of case. Includes: PTA-9 Ultra-
Control Cable remote output control for Flexâ„? torch, gas lens parts kit,
Connects TIG Module to TIG welding. (6-pin plug Harris® flowmeter/regulator,
power source. connection). Twist-Mateâ„? adapter, gas
Order K936-1 for 9-pin to Order K870 hose, work clamp and cable.
14-pin Order K2413-1
Order K936-3 for 9-pin to
6-pin plus 115V Hand Amptrol®
Order K936-4 for 9-pin to Provides 25 ft. (7.6 m) of TIG-Mateâ„? 17V Air-Cooled
Includes â„?
Ultra-Flex
115V remote current control for TIG Torch Starter Pack
Torch!
TIG welding. (6-pin plug Get everything you need for
connection). Velcro straps TIG welding in one complete
Control Cable Extension secure to torch. easy-to-order kit packaged in
Allows the TIG Module to be Order K963-3 (One size fits its own portable carrying
operated at distances up to all Pro-Torchâ„? TIG Torches.) case. Includes: PTA-17V Ultra-
200 ft. (61 m) from the power Flex� torch, parts kit, Harris®
source. Available in 45 ft. flowmeter/regulator, 10 ft.
TIG WATER-COOLED
(13.7 m) sections. (3.0 m) gas hose, and work
OPTIONS
Order K937-45 clamp and cable.
Order K2265-1
Docking Kit Cool-Arcâ„? 35 Water Cooler
Includes â„?
Provides a means to “dock� Cooler plugs directly into the TIG-Mate� 17 Air-Cooled
Ultra-Flex
the TIG Module on top of a Invertec® V310-T AC/DC for TIG Torch Starter Pack
Torch!
flat-roofed power source, or digital communication and Get everything you need for
any other flat surface measur- input power. This “smart TIG welding in one complete
ing at least 10 x 15 in. (254 x cooler� monitors pressure easy-to-order kit packaged in
381 mm). Includes a latch and and temperature and adjusts its own portable carrying
provisions for a user-supplied its speed accordingly. case. Includes: PTA-17 Ultra-
padlock to lock the TIG Order K2630-1 Flex� torch, parts kit, Harris®
Module in place. flowmeter/regulator, 10 ft.
Order K939-1 (3.0 m) gas hose, Twist-Mateâ„?
Cool-Arcâ„? 40 Water Cooler adapter, and work clamp and
Reliable and affordable water cable.
Contactor Kit cooler for water-cooled MIG, Order K2266-1
Installs in the K930-2 TIG TIG, or plasma cutting appli-
Module for use with welders cations.
without a contactor. Makes Order K1813-1 for TIG-Mateâ„? 20
the TIG torch electrode elec- 115/1/50/60 Water-Cooled TIG Torch
trically “cold� until the Order K2187-1 for Starter Pack
Amptrol® is activated. 220-240/1/50/60 Get everything you need for
Order K938-1 TIG welding in one complete
easy-to-order kit packaged in
Water Cooler Hoses its own portable carrying
TIG REMOTE CONTROLS (CGA to CGA) case. Includes: PTW-20 torch,
For 5/8" LH CGA fitting appli- parts kit, Harris® flowmeter/
Arc Startâ„? Switch cations at both cooler and regulator, 10 ft. (3.0 m) gas
May be used in place of the wire feeder. Kit contains two hose, Twist-Mateâ„? adapter,
foot or hand Amptrol®. Comes 25 ft. hoses with 5/8" left work clamp and cable and
with a 25 ft. (7.6 m) cable and hand CGA fittings on both 10 ft. (3.0 m) water hose.
6 pin plug connector. ends of hose. Order K2267-1
Attaches to the TIG torch for Order K1859-2 for
convenient finger control to Precision TIG® 275,
start and stop the weld cycle Precision TIG® 375
at the current set on the
machine.
Order K814
www.lincolnelectric.com 151
Recommended General Options
TIG, con’t.
PRO-TORCH â„? TIG TORCHES
Light and easy to use, these torches feature flexible head models that give you the power of maximum versatility and maneuverability. A molded,
knurled handle gives you a sure grip so you can focus on the weld. Available in either air-cooled or water-cooled designs.
Request publication E12.150 for details.
TIG Torches Lincoln Adapters
Product
Tungsten
Model Number
Rated Range Length Number Product
Model Amperage in. (mm) ft. (m) of Cables Number For Precision TIG ® 275/375 Power Sources
PTA-26 K2166-1
Air-Cooled TIG Torches
(one-piece power cable)
PTA-9 125 .020-1/8 12.5 (3.8) 1 K1781-1
125 (0.8-3.2) 12.5 (3.8) 2 K1781-2 PTA-9, -17 K2166-3
125 25.0 (7.6) 1 K1781-3 (one-piece power cable)
125 25.0 (7.6) 2 K1781-4
PTA-9, -17, -26 K2166-2
PTA-9F 125 .020-1/8 25.0 (7.6) 1 K1781-6 (two-piece power cable)
(0.8-3.2)
PTW-18, -20 No adapter required.
PTA-9FV 125 .020-1/8 25.0 (7.6) 1 K1781-7
For Invertec® V160-T, V205T AC/DC, V205T DC & Precision TIG® 225
(0.8-3.2)
Power Sources
PTA-9 125 .020-1/8 12.5 (3.8) 1 K1781-8 PTA-9, -17 K1622-1
Ultra-Flexâ„? (0.8-3.2)
PTW-18, -20 K1622-4
PTA-9F 125 .020-1/8 12.5 (3.8) 1 K1781-9
PTA-26 K1622-3
Ultra-Flexâ„?(1) (0.8-3.2)
For TIG Module & Power Sources with 1/2" Stud Output Terminals
PTA-17 150 .020-5/32 12.5 (3.8) 1 K1782-1
PTW-18, -20 K2505-2 and K1622-4
150 (0.5-4.0) 12.5 (3.8) 2 K1782-2
150 25.0 (7.6) 1 K1782-3 PTA-26, -26V K2505-2 and K1622-3
150 25.0 (7.6) 2 K1782-4
PTA-9, -17 K2505-2 and K1622-1
PTA-17F 150 .020-5/32 25.0 (7.6) 1 K1782-10
PTA-9, -17, -26 No adapter required
(0.5-4.0)
(two-piece power cable)
PTA-17FV 150 .020-5/32 25.0 (7.6) 1 K1782-11
For Invertec® V160-S, V275-S, V350-PRO and Power Sources with
(0.5-4.0)
Twist-Mate® Power and Separate Gas
PTA-17V 150 .020-5/32 12.5 (3.8) 1 K1782-6 PTA-9FV, -17V, -17FV K2505-1 and K1622-1
150 (0.5-4.0) 12.5 (3.8) 2 K1782-7
For Invertec® V100-S or V155-S Power Sources with small Twist-Mate®
150 25.0 (7.6) 1 K1782-8
Power and Separate Gas
150 25.0 (7.6) 2 K1782-9
PTA-9FV, -17V, -17FV K960-2
PTA-17 150 .020-5/32 12.5 (3.8) 1 K1782-12
Torch Extension (right) K2412-2
Ultra-Flexâ„? (0.5-4.0)
for PTA-9, -17, and -26
PTA-17FV 150 .020-5/32 12.5 (3.8) 1 K1782-13 torches
Ultra-Flexâ„? (0.5-4.0)
PTA-26 200 .020-5/32 12.5 (3.8) 1 K1783-1
200 (0.5-4.0) 12.5 (3.8) 2 K1783-2
200 25.0 (7.6) 1 K1783-3
200 25.0 (7.6) 2 K1783-4
PTA-26F 200 .020-5/32 25.0 (7.6) 1 K1783-10
(0.5-4.0)
PTA-26FV 200 .020-5/32 25.0 (7.6) 1 K1783-11
(0.5-4.0)
PTA-26V 200 .020-5/32 12.5 (3.8) 1 K1783-6
200 (0.5-4.0) 12.5 (3.8) 2 K1783-7
200 25.0 (7.6) 1 K1783-8
200 25.0 (7.6) 2 K1783-9
PTW-18
PTA-26(2) 200 .020-5/32 12.5 (3.8) 1 K1783-12
Ultra-Flexâ„? (0.5-4.0)
PTA-17FV
Water-Cooled TIG Torches
PTW-18 350 .020-5/32 12.5 (3.8) 3 K1784-1
350 (0.5-4.0) 25.0 (7.6) 3 K1784-2
PTW-20 250 .020-1/8 12.5 (3.8) 3 K1784-3
250 (0.5-3.2) 25.0 (7.6) 3 K1784-4
(1)
Pre-configured package with K1622-1 Twist-Mate® adapter and 1/16" gas lens collet body,
collet, and gas lens installed.
(2)
Pre-configured package with K1622-3 Twist-Mate® adapter , 1/8" collet, collet body, and
gas lens installed.
PTA-9FV
www.lincolnelectric.com
152
Recommended General Options
Engine Drive
POWER PLUG KITS FULL KVA KITS Cold Weather Heater and
Tarp Kit
Power Plug Kit (20 amp) Full-KVA Adapter Kit For engine starting and
Provides four 120V plugs rated (1-Phase) operation in extreme cold
at 20 amps each, and one dual Provides convenient con- weather conditions down
voltage, full KVA plug rated nection of Lincoln Electric® to -40˚F/-40˚C (with the use
at 120/240V, 50 amps. 120V equipment with NEMA 6-50P of 0W40 synthetic oil and
plug may not be compatible plug to Lincoln® engine driven arctic diesel fuel). Includes
with common household welders having a full KVA 120V AC oil pan heater, 120V
receptacles. receptacle. AC engine block heater, and
Order K802N for Ranger® Order K1816-1 for all radiator grill tarp.
10,000 Plus, Ranger® 10,000, engine driven welders with Order K2679-1 for
120V
Ranger® 3 Phase, Ranger® 250 120V/240V AC 1-Phase Vantage® 400
GXT, Ranger® 250, Ranger® Receptacle
250 LPG, Ranger® 305 G,
Ranger® 305 D, Vantage® 300, Cold Weather Heater and
Vantage® 400, Vantage® 500, Full-KVA Power Plug Tarp Kit
Air Vantage® 500 (1-Phase) For extreme cold conditions
One dual voltage plug rated where normal engine starting
at 120/240V, 50 amps. NEMA is not sufficient. Includes oil
Power Plug Kit (15 amp) 14-50P. pan heater, battery heater,
Provides four 120V plugs rated Order T12153-9 for Ranger® engine water heater and
at 15 amps each, and one dual 10,000 Plus, Ranger® 10,000, radiator grill tarp
voltage, full KVA plug rated at Ranger® 3 Phase, Ranger® 250 Order K2359-1 for
120/240V, 50 amps. 120V plug GXT, Ranger® 250, Ranger® Vantage® 500 (Cummins),
is compatible with common 250 LPG, Ranger® 305 G, Air Vantage® 500
household receptacles. Ranger® 305 D, Vantage® 300,
Order K802R for Ranger® Vantage® 400, Vantage® 500,
10,000 Plus, Ranger® 10,000, Air Vantage® 500 Ether Start Kit
Ranger® 3 Phase, Ranger® 250 Provides maximum cold
120V GXT, Ranger® 250, Ranger® weather starting assistance
250 LPG, Ranger® 305 G, Full-KVA Power Plug for frequent starting below
Ranger® 305 D, Vantage® 300, (3-Phase) 10°F (-12°C). Required ether
Vantage® 400, Vantage® 500, One plug rated at 240V, 50 tank is not provided with kit.
Air Vantage® 500 amps. NEMA 15-50P. (For Cummins engine Ether
Order T12153-10 Start Kit cannot be used
for Vantage® 300, Vantage® simultaneously with service
Power Plug Kit 400, Vantage® 500, indicator kit).
Provides two 115V plugs rated Air Vantage® 500 Order K887-1 for Vantage®
at 20 amps each, and two 500 (Cummins® & Deutz®),
230V plugs rated at 15 amps Air Vantage® 500
SERVICE KITS
each. 115V plugs may not be
compatible with common
SPARK ARRESTOR KITS
household receptacles. Service Indicator Kit
Order K802D for SAE-400, Provides a GO/NO-GO visual
115V
SAE-400 Severe Duty, indication of air cleaner ele- Spark Arrestor Kit
Classic® 300D ment useful service life. Filter Attaches to muffler exhaust
service based on restriction tube. Virtually eliminates
readings allows the longest spark emissions.
GFCI Receptacle Kit life possible from the filter Order K1898-1 for Ranger®
Includes one UL approved and best engine protection. 250 GXT, Ranger® 250,
120V ground fault circuit Order K1858-1 for Pipeliner® Ranger® 250 LPG, Ranger®
interrupter duplex type 200D, Classic® 300D, 305 G, Ranger® 305 D,
receptacle and installation Vantage® 400, Vantage® 500 Vantage® 300
instructions. Replaces the (Cummins®)
factory-installed 120V duplex
receptacle. Each receptacle Spark Arrestor Kit
COLD WEATHER KITS
of the GFCI duplex is rated Attaches to muffler exhaust
at 20 amps. Maximum total tube. Virtually eliminates
current from the GFCI duplex Cold Weather Operation spark emissions.
is limited to 20 amps. Two Kit Order K899-1 for
kits required for all 120V For extreme cold conditions Vantage® 500 (Deutz)
receptacles on Ranger® where engine glow plug start-
products. ing is not sufficient. Includes
Order K1690-1 for Ranger® oil pan heater, engine water Spark Arrestor Kit
10,000 Plus, Ranger® 10,000, heater and radiator grill tarp. Attaches to muffler exhaust
Ranger® 250 GXT, Ranger® Order K2174-1 for Ranger® tube. Virtually eliminates
250, Ranger® 305 G, SAE-400, 305D (Kubota®) spark emissions.
SAE-400 Severe Duty Order K1847-1 for
Vantage® 500 (Cummins®),
Air Vantage® 500
www.lincolnelectric.com 153
153
Recommended General Options
Engine Drive, con’t.
SPARK ARRESTOR KITS, MISCELLANEOUS KITS Docking Kit
CON’T. Secures the K2642-1 Polarity/
Control Panel Cover Kit Multi-Process Switch to the
Spark Arrestor Kit Clear Plexiglas cover to protect engine-driven welder roof.
Attaches to muffler exhaust control panel from dirt and Release latch permits removal
tube. Virtually eliminates debris, and to visually monitor of K2642-1 Polarity/ Multi-
spark emissions. machine operation. Lockable Process Switch. Made from
Order K903-1 for Pipeliner® to deter vandalism. stainless steel for rust-free
200D (Kubota®), Classic® Order K2356-1 for Vantage® operation. For all Lincoln
300D (Perkins® & Kubota®), 500, Air Vantage® 500 Chopper Technology® engine-
Vantage® 400 driven welders.
Order K2663-1 for Ranger®
Air Dryer Kit 250, Ranger® 250 LPG,
Spark Arrestor Kit Minimizes water content in Ranger® 305 G, Ranger®
Attaches to muffler exhaust supply air. Avoids cold weather 305 D, Vantage® 300,
tube. Virtually eliminates air hose ice up and water Vantage® 400, Vantage® 500,
spark emissions. condensation in air tools during Air Vantage® 500.
Order K894-1 for Ranger® humid weather. Highly recom-
UNDERCARRIAGES
10,000 Plus, Ranger® 10,000, mended for use with plasma
Ranger® 3 Phase cutter. Installs inside the
machine for compact operation. Hand Moving
Order K2354-1 for Undercarriage
Lockable Fuel Cap/Flash Air Vantage® 500 For moving by hand.
Arrestor Kit Order K882-2 for Power Arc®
For use in locations where 5500, Weldanpower® 125
flash arrestor safety is Digital Weld Meters Kit
required. Lockable fuel cap Easy-to-read digital meters for
prevents tampering with fuel. volts and amps. Easy to install. Hand Moving
Green cap color provides a Order K2467-1 for Vantage® Undercarriage
visual reminder to use diesel 300. (K2409-1 and K2499-1) For moving by hand. Overall
when refueling. width 27" (0.7 m). Includes
Order K2340-1 for Vantage® heavy-duty puncture-resistant
500, Air Vantage® 500 Stainless Steel Sheet tires.
Metal Kit Order K889-2 for Ranger®
Stainless steel roof and doors. 10,000 Plus, Ranger® 10,000,
WIRE FEEDER CAPABILITY Also includes decals (mounted), Ranger® 3 Phase
door latches, door hooks,
CV Adapter bumpers and all required Hand Moving
Provides constant voltage mounting hardware. Undercarriage
output for semiautomatic Order K2423-1 for Pipeliner® Includes no-flat puncture proof
wire welding. Includes 14-pin 200D, (K6090-9 thru -10), tires. For moving by hand.
MS-Type connection and Classic® 300D (K1643-1 Overall width 27" (0.7m).
local/remote switch. thru -6) Order K889-3 for Ranger®
Order K385-2 for SAE-400 10,000 Plus, Ranger® 10,000,
Ranger® 3 Phase
Polarity/Multi-Process
LN-23P Interface Kit Switch
Required for connecting LNâ„?- For easy polarity switching. All-Terrain Undercarriage
23P to the K385-2 CV Example: DC- stick root pass on For moving by hand at con-
Adapter. Includes 50 ft. pipe and DC+ stick for hot, fill struction sites. Maneuvers
(15.2m) control cable. and cap passes. Also for an over obstacles. Heavy-duty
Order K2379-1 easy process change. Example: puncture-resistant tires.
DC+ stick root pass on pipe and Order K1737-1 for Ranger®
DC- Innershield® self-shielded 10,000 Plus, Ranger® 10,000,
Wire Feed Module flux-cored wire for hot, fill and Ranger® 3 Phase, Ranger® 250
Provides constant voltage cap passes. 6 and 14-pin GXT, Ranger® 250, Ranger®
(CV) output with improved arc remote connections can be 305 G
stability for Innershield weld- made to this unit. For all
ing. Also excellent for MIG Lincoln Chopper Technology®
welding. Easy installation. engine-driven welders. Mounts Factory Undercarriage
The recommended wire on roof with K2663-1 Docking For moving by hand on smooth
feeder is the LNâ„?-25. Kit. surface floors. Heavy-duty,
Order K623-1 for Pipeliner® Order K2642-1 for Ranger® puncture-resistant tires and
200D, Classic® 300D 250, Ranger® 250 LPG, front caster. Convenient
Ranger® 305 G, Ranger® 305 D, steering handle.
Vantage® 300, Vantage® 400, Order K1770-1 for Ranger®
Vantage® 500, Air Vantage® 10,000 Plus, Ranger® 10,000,
500 Ranger® 3 Phase, Ranger® 250
GXT, Ranger® 250, Ranger®
250 LPG, Ranger® 305G
www.lincolnelectric.com
154
Recommended General Options
Engine Drive, con’t.
UNDERCARRIAGES, CON’T. TRAILERS Large Two Wheel Trailer
For heavy-duty road, off-road,
Welding Gas Cylinder/LPG Small Two Wheel Trailer plant and yard use. Includes
Tank Holder For heavy-duty road, off-road, pivoting jack stand, safety
Holds welding gas cylinder or plant and yard use. Includes chains, and 14" wheels. Stiff
LPG tank (for products with pivoting jack stand, safety .120" welded rectangular
LPG engine). For LPG: Use chains, and 13" wheels. Stiff steel tube frame construction
first holder for LPG tank and .120" welded rectangular is phosphate etched and pow-
second holder for welding gas steel tube frame construction der coat painted for superior
cylinder. Both holders will is phosphate etched and pow- rust and corrosion resistance.
attach to the K1770-1 der coat painted for superior Low sway suspension gives
Undercarriage. rust and corrosion resistance. outstanding stability with
Order K1745-1 for Ranger® Low sway suspension gives manageable tongue weight.
10,000 Plus, Ranger® 10,000, outstanding stability with Wheels bearings packed with
Ranger® 3 Phase, Ranger® manageable tongue weight. high viscosity, high pressure,
250 GXT, Ranger® 250, Wheels bearings packed with low washout Lubriplate®
Ranger® 250 LPG, high viscosity, high pressure, grease. Includes a Duo-Hitch�
Ranger® 305 G low washout Lubriplate® (2" Ball/Lunette Eye combina-
grease. Includes a Duo-Hitchâ„? tion hitch). Overall width 60".
(2" Ball/Lunette Eye combina- Order:
LPG Tank Strap tion hitch). Overall width 60". K2637-1 Trailer
Mounts to K1745-1 gas cylin- Order: K2639-1 Fender & Light Kit
der holder to secure LPG tank. K2635-1 Trailer K2640-1 Cable Rack for SAE
Order K2361-1 for Ranger® K2639-1 Fender & Light Kit 400, SAE 400 Severe Duty
250 LPG K2640-1 Cable Rack
for Ranger® 10,000 Plus,
Ranger® 10,000, Ranger® Four-Wheeled Steerable
Cable Carrier Kit 3 Phase, Ranger® 250 GXT, Yard Trailer
Holds up to two 100 ft. (30m) Ranger® 250, Ranger® 305G, For off-road, plant and yard
lengths of #2/0 or smaller Ranger® 305D use. Includes an auto-
cable. Includes holder tray for matically engaging drawbar
electrodes or miscellaneous lock when the drawbar is
items. For use with K1737-1 Medium Two Wheel raised to the verticle position.
or K1770-1 undercarriage. Trailer 13" wheels. Wheel bearings
Order K1739-1 for Ranger® For heavy-duty road, off-road, are packed with high vis-
250 GXT, Ranger® 250, plant and yard use. Includes cosity, high pressure, low
Ranger® 250 LPG, Ranger® pivoting jack stand, safety washout Lubriplate® grease.
305 G chains, and 13" wheels. Stiff Assembles directly to the
.120" welded rectangular base of the SAE-400 or SAE-
steel tube frame construction 400 Severe Duty welder. Also
Roll Cage is phosphate etched and pow- includes a Duo-Hitch� � a 2"
Improves damage protection der coat painted for superior Ball/Lunette Eye combination
and includes built-in cable rust and corrosion resistance. hitch. Overall width: 55".
rack. Attaches to K1737-1 or Low sway suspension gives Order K2641-1 for SAE-400,
K1770-1 undercarriage. Can outstanding stability with SAE-400 Severe Duty
mount to K2635-1 trailer. manageable tongue weight.
Order K1788-1 for Ranger® Wheels bearings packed with
10,000 Plus, Ranger® 10,000, high viscosity, high pressure, Four-Wheeled Steerable
Ranger® 3 Phase, Ranger® low washout Lubriplate® Yard Trailer
250 GXT, Ranger® 250, grease. Includes a Duo-Hitch� For off-road, plant and yard
Ranger® 305G (2" Ball/Lunette Eye combina- use. Includes an automatical-
tion hitch). Overall width 60". ly engaging drawbar lock
Order: when the drawbar is raised to
Roll Cage K2636-1 Trailer the verticle position. 13"
Improves damage protection K2639-1 Fender & Light Kit wheels. Wheel bearings are
and includes built-in cable K2640-1 Cable Rack packed with high viscosity,
rack. Attaches to K2635-1 for Pipeliner® 200D, high pressure, low washout
trailer. Classic® 300D, Vantage® 300, Lubriplate® grease. Stiff 3/16"
Order K1789-1 for Ranger® Vantage® 400, Vantage® 500, welded rectangular steel
305D Air Vantage® 500 frame construction is phos-
phate etched and powder-
coat painted for superior rust
and corrosion resistance. Also
includes a Duo-Hitch� � a 2"
Ball/Lunette Eye combination
hitch. Overall width: 55"
Order K2641-2 for Vantage®
300, Vantage® 400, Vantage®
500, Air Vantage® 500
www.lincolnelectric.com 155
155
Recommended General Options
Power Sources
UNDERCARRIAGES Understorage Cart Dual Cylinder Kit
Adds easy shop mobility and Permits side-by-side mounting
Wheel Kit provides shielding gas bottle of two full size gas cylinders,
Includes axle, two wheels, platform, handy storage with easy loading. For use
and assembly hardware. Can drawer and two filler rod with K1764-1 cart and Power
be installed in minutes. holders. MIG® 215, Power MIG® 255C,
Order K761 for AC-225, Order K2348-1 for Power MIG® 350MP and
AC/DC-225/125 Precision TIG® 225 Power Wave® 355M.
Order K1702-1
CARTS CANVAS COVERS
Undercarriage
For hand moving. Includes
handle, axle, wheels, front Utility Cart Small
bracket and mounting Heavy duty cart stores and Protect your machine when
hardware. transports welder, 150 cubic not in use. Made from attrac-
Order K866 for Idealarc® 250 foot shielding gas cylinder, tive red canvas that is flame
welding cables and acces- retardant, mildew resistant
sories. Includes stable plat- and water repellent. Includes
Undercarriage forms for welder and gas bot- a convenient side pocket to
Platform undercarriage with tle platform, lower tray for hold welding torch or gun.
mounting for two gas cylin- added storage capacity and Order K2377-1 for SP-140T,
ders at rear of welder. adjustable height handle. SP-180T, Power MIG 140C,
Order K841 for R3R-400, Order K520 for AC-225C, Power MIG® 180C, V160-T,
R3R-500, CV-400, DC-400 SP-140T, SP-180T, Power V205-T AC/DC, V205-T DC
Order K842 for CV-655, MIG® 140C, Power MIG®
DC-600, DC-655 180C
Order K874 for CV-305 Medium
Protect your machine when
Welding Cart not in use. Made from attrac-
Dual Cylinder Platform Lightweight cart stores and tive red canvas that is flame
Undercarriage transports welder, 80 cubic retardant, mildew resistant
Platform undercarriage for foot shielding gas cylinder, and water repellent. Fits
mounting two gas cylinders welding cables and acces- Power MIG® or Precision TIG®
at rear of welder sories. Includes an angled top machine with undercarriage.
Order K1570-1 for Power shelf for easy access to con- Order K2378-1 for Power
Wave® 455M, Power Wave® trols, lower tray for added MIG® 215, Power MIG® 255C,
455M/STT®, V450-PRO storage capacity, a sturdy Power MIG® 350MP,
fixed handle and convenient Precision TIG® 185,
cable wrap hanger. Precision TIG® 225
Undercarriage Order K2275-1 for V160-S,
Includes a dual bottle rack V160-T, V205-T AC/DC,
with chain and front casters, V205-T DC, SP-140T, SP-180T, Large
rear wheels and a handle. Power MIG® 140C, Power Protect your machne when
Order K1869-1 for Precision MIG® 180C, Pro-Cut® 25 not in use. Made from attrac-
TIG® 275, Precision TIG® 375 tive red canvas that is flame
retardant, mildew resistant
Inverter and Wire Feeder and water repellent.
Under-Cooler Cart Water Cart Order K886-1 for Ranger®
Cooler Rear-wheeled cart includes 10,000 Plus, Ranger® 10,000,
Includes “cooler-in-a drawer� front casters and no-lift gas Ranger® 3 Phase
with hoses and a lockable bottle platform. Convenient Order K886-2 for Ranger®
storage drawer on a dual handles allow for easy cable 250 GXT, Ranger® 250,
bottle undercarriage. storage while full length side Ranger® 250 LPG, Ranger®
Order K1828-1 for Precision® trays store parts and tools. 305G
TIG 275, Precision TIG® 375 Shipped fully assembled.
Small footprint fits through 30
inch door.
Valet Style Undercarriage Order K1764-1 for STT®-II,
Offers a unique pull-out han- V350-PRO, Power Wave®
dle. It provides cable storage 355M
and the ultimate in portability.
Order K1838-1 for V350-PRO,
Multi-Weldâ„? 350, Power
Wave® 355M, Pro-Cut® 55,
Pro-Cut® 80
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156
Recommended General Options
Power Sources
POWER SOURCE OPTIONS
Advanced Control Panel Dual Process Switch Power Factor Capacitor
Provides 2/4-step trigger with Mounts on front of machine Kit
adjustable Pulser controls and and provides polarity change Used to reduce current draw
Downslope timer for TIG or electrical isolation. Great and keep electricity costs to
welding. Also includes for arc gouging applications a minimum when machine
adjustable Hot Startâ„? and and where two separate is routinely operated at high
Arc Forceâ„? internal panel feeders require different out- outputs.
controls for stick welding, put polarity or inductance set- Order K1831-1 for
and other user selectable tings. Not compatible with air Precision TIG® 275
features. filter kit.
Order K2621-1 for Order K1528-1 for CV-655
Precision TIG® 275 and DC-655 42 Volt Transformer Kit
Provides a way to use the
LF-72, LF-74, LNâ„?-742, LNâ„?-10,
Advanced Process Panel Multi-Process Switch DH-10 and Cobramatic® wire
Includes Pulsed MIG, 3-position switch allows feeder on a DC-1000 that has
Pulse-On-Pulseâ„? and Power quick and easy change from 115V AC available on the
Modeâ„? capabilities. Alpha- electrode positive or negative terminal strip.
numeric display for accurate semiautomatic/automatic Order K1520-1 for DC-1000
setting. wire feed welding to stick or
Order K1763-1 for V350-PRO air carbon arc gouging.
Factory Model, V450-PRO Order K804-1 for DC-400, DeviceNetâ„? Interface
DC-600 Module
This module provides net-
Air Filter Kit working capabilities for
Mounts on the front of the Paralleling Kit Output Control, Weld
machine and uses cleanable, Permits paralleling of two Settings, Weld Mode
all metal air filters. Not com- power sources. Selection and Data Logging.
patible with dual process Order K1611-1 for DC-600 Order K2206-1
switch. and DC-655 for Power Wave® 455M,
Order K1486-1 for CV-655 Order K1897-1 for DC-1000 Power Wave® 455M/STT®
and DC-655 Order K1900-1 for DC-1500
Ethernet/DeviceNetâ„?
Digital Meter Kit Power Factor Capacitor Interface Module
Accurately displays welding Kit This module provides all
amps and volts. Used to reduce current draw DeviceNet functionality, net-
Order K1482-1 for CV-655 and keep electricity costs to a working capabilities for Weld
and DC-655 minimum when machine is Development, Data Logging,
routinely operated at high Systems Updates,
outputs. Reduces input amps Diagnostics, Weld Settings
by approximately 20% at and Weld Mode Selection.
rated load. Order K2207-2
Order K1894-1 for Idealarc for Power Wave® 455M,
250 (60 Hz models only) Power Wave® 455M/STT®
www.lincolnelectric.com 157
157
Recommended General Options
MIG Wire Feeder/Welder
WELDING KITS 3/64" Aluminum Feeding Kit Power MIG® 215:
Conversion kit for welding
.035" Aluminum Welding with 3/64" (1.2mm) aluminum Magnum® Spool Gun
Kit wire. Includes drive rolls, con- w/Adapter Module & Gun
Includes drive roll, non-metal- tact tips (qty. 2), non-metallic Holder
lic cable liner and contact tips guides and cable liner. This spool gun accommodates
(qty. 6) for feeding .035" (0.9 Order K1703-1 for Power 1 lb. (0.5 kg) spools of alu-
mm) aluminum MIG wire. MIG® 215, Power MIG® 255C minum wire and features vari-
Also includes 1 lb. spool of ous speed adjustments at the
SuperGlaze® 4043 aluminum gun. Complete kit includes
MIG wire. 3/64" Aluminum Feeding Kit spool gun holder, gas hose kit
Order K664-2 for SP-135T, Conversion kit for welding and easy spool gun connec-
SP-175T with 3/64" (1.2 mm) alu- tion in wire drive compart-
minum wire. Includes drive ment.
rolls, contact tips (qty. 2), Order K1809-1
.035" Innershield® Welding polished wire guides and
Kit cable liner.
Includes everything needed Order K2153-1 for Power MIG® 350MP:
for Magnum® 100L gun and Power MIG® 350MP
cable to use .035" (0.9 mm) Magnum® 250LX Spool Gun
POWER MIG® SPOOL GUN
diameter flux-cored wire. 300 amps, 60% duty cycle.
SYSTEMS
Includes a contact tip, gasless Feeds .035-3/64� dia. alu-
nozzle, cable liner, and a minum wire on 2 lb. spools.
10 lb. (4.5 kg) spool of .035" Power MIG® 255C: Order K2490-1
(0.9 mm) Innershield®
NR®-211-MP wire. Magnum® SG Spool Gun
Order K549-1 for SP-135T, Lightweight, well-balanced, Spool Gun Holder
SP-175T semiautomatic spool gun Provides neat storage of
designed primarily for easy, spool gun cable, and gas hose
accurate aluminum wire on power source.
.045" Innershield® Welding feeding. Order K1738-1
Kit Order K487-25
Includes everything needed
POWER MIG® TIMER KIT
for Magnum® 100L gun and
cable to use .045" (1.2 mm) Magnum SG Spool Gun
®
diameter flux-cored wire. Control Cable Adapter Plug Timer Kit
Includes a .045" (1.2 mm) Allows K487-25 Magnum® Adds 4-step trigger interlock,
knurled drive roll, contact tip, spool gun’s 6-pin control spot mode, adjustable run-in
gasless nozzle, cable liner, cable to plug into the Power speed for smoother arc start-
and a 10 lb. (4.5 kg) spool of MIG® 255C’s 7-pin spool gun ing, and adjustable burnback
.045" Innershield NR®-211-MP control receptacle. time to minimize wire sticking
wire. Order K2445-1 in puddle. Easy to install.
Order K549-2 for SP-175T Order K1701-1 for
OR Power MIG® 255C
.045" Innershield® Welding Magnum® 250LX Spool Gun
Kit 300 amps, 60% duty cycle.
Includes everything needed to Feeds .035-3/64� dia. alu- Spot Timer Kit
weld with .045" (1.1 mm) minum wire on 2 lb. spools. This timer allows you to set a
Innershield® self-shielded Order K2490-1 fixed weld time of up to 10
flux-cored wire. Includes an seconds that is initiated when
.035"-.045" (0.9-1.1 mm) you pull the gun trigger. Ideal
Magnum® 100L gun liner, a for making consistent spot
Power MIG® 140C & 180C
.045" (1.1 mm) contact tip, a welds on thin sheet metal.
and SP-140T & SP-180T:
gasless nozzle, knurled drive Order K2525-1 for Power
roll, .045" (1.1 mm) inner wire MIG® 140C, Power MIG®
Magnum® 100SG Spool Gun
guide and 10 lb. (4.5 kg) spool 180C
Designed to easily feed 4"
of .045" (1.1 mm) Innershield® (102 mm) diameter 1 lb. (0.45
NR®-212 wire. kg) spools of .030" (0.8 mm)
Order K2528-1 for or .035" (0.9 mm) diameter
Power MIG® 180C SuperGlaze® aluminum MIG
wire. Includes gun, adapter
kit, .035" (0.9 mm) contact
tips (qty. 3), gas nozzle, and
a 1 lb. (0.45 kg) spool of
SuperGlaze® 4043 .035" (0.9
mm) MIG wire. Packaged in
a convenient carrying case.
Order K2532-1
www.lincolnelectric.com
158
Recommended General Options
Wire Feeder
DUAL PROCEDURE KITS GMA TIMER KITS, GAS REGULATORS AND WATER
AND REMOTE PENDANTS SOLENOID AND BURN- CONNECTION KITS
BACK KITS
Dual Procedure/Memory Deluxe Adjustable Gas
Panel LF-72 and LF-74: Regulator & Hose Kit
User memories work by copy- Accommodates CO2, argon, or
ing the weld procedure from Postflow and Burnback argon-blend gas cylinders.
one of the six memories into Timer Kit Includes a cylinder pressure
either the A or B procedure. Provides adjustable delay of gauge, dual scale flow gauge
Weld procedures are saved power source output shut off and 4.3 ft. (1.3m) gas hose.
into the memories only when to prevent electrode sticking Order K586-1
the operator chooses. in crater when using high
Order K2360-1 for wire feed speeds.
Power Feed® 10M Order K2330-1 for LF-72,
LF-74 Harris® Argon Flowmeter
Regulator
Dual Procedure Switch Deluxe flowmeter/regulator.
Allows the use of two weld- Remote Voltage Control Kit Includes 10 ft. (3.0 m) hose.
ing procedures with one Allows arc voltage to be Order 3100211
Lincoln Magnum® gun. 15 ft. changed at the feeder.
(4.5m). Order K2329-1 for LF-72,
Order K683-3 for LNâ„?-10, LF-74 Water Connection Kit
DH-10, STT®-10, Power Feed® Includes quick connect fit-
10M tings on front and back of
wire drive for use with water-
cooled guns and Magnum
STT® Remote Output LN�-7, LN�-8, LN�-9, and Coolers. Kit provides for one
Control LNâ„?-25 PRO: gun.
Remotely controls peak and Order K590-6 for LNâ„?-10,
background current. 10 pin GMA Timer Kit DH-10, Power Feedâ„? 10M,
remote control with 25 ft. Provides delays for preflow Power Feedâ„? 10M Dual,
(7.6m) of cable. and postflow gas, adjustable Power Feedâ„? 25M
Order K942-1 for STT®-II burnback, and a purge/cold
inch switch.
Order K418 for LNâ„?-7 GMA,
Foot Amptrol® Connector LN�-9 GMA, LN�-9F GMA
Kit
Provides 25 ft. (7.6m) of
remote output control for TIG Gas Solenoid Assembly
welding. (6 pin plug connec- Includes solenoid valve and
tion). mounting bracket.
Order K2320-1 for Order K494 for LNâ„?-7
Power Feed® 10M
Gas Solenoid Kit
Dual Procedure Switch Kit Includes solenoid valve and
Easily mounts to gun using mounting bracket.
convenient velcro straps to Order K425 for LNâ„?-8, LNâ„?-9
allow welding operators to
select between two preset
welding procedures or modes. Burnback Kit
Plugs into the gun trigger Provides adjustable delay of
connector on the wire feeder. power source output shut off
Order K2449-1 for to prevent electrode sticking
Power MIG® 350MP in crater when using high
wire feed speeds. Includes a
cold inch switch.
Order K419 for LNâ„?-7, LNâ„?-7
GMA, LNâ„?-9 GMA
Order K202 for LNâ„?-8, LNâ„?-9
Preflow, Postflow and
Burnback Timer Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking
in crater when using high
wire feed speeds.
Order K2330-2 for
LNâ„?-25 PRO
www.lincolnelectric.com 159
Recommended General Options
Wire Feeder, con’t.
CONTROL CABLES AND ADAPTERS
Description Connection Order No.
Wire Feeder Control Cables
Wire Feeder Control Cable Male 6-pin to female 14-pin K1818-10 (for LNâ„?-7)
Wire Feeder Control Cable Male 9-pin to female 14-pin K1819-10 (for LNâ„?-15, LNâ„?-25)
Wire Feeder Control Cable Male 9-pin to female 14-pin K1820-10 (for LNâ„?-8, LNâ„?-9)
Wire Feeder Control Cable Male 14-pin to female 9-pin K1501-10 (for LNâ„?-10, DH-10)
Wire Feeder Control Cable Male 14-pin to female 8-pin K2393-1, 25 ft. (for LNâ„?-23P [K316L-2])
Wire Feeder Control Cable Male 14-pin to female 8-pin K2393-2, 75 ft. (for LNâ„?-23P [K316L-2])
Extensions and Adapters
Wire Feeder Control Cable Extension Male 14-pin to female 14-pin K1797-10 for 10 ft. (3 m)
(May require K1818-10, K1819-10, K1797-25 for 25 ft. (7.6 m)
K1820-10 or K1501-10, depending K1797-50 for 50 ft. (15.2 m)
on the feeder) K1797-100 for 100 ft. (30.4 m)
Adapter Cable for Control Cable to Male 14-pin control cable to K1798
Terminal Strip of Power Source terminal strip
ArcLink ®/Linc-Net � Control Cables
ArcLink®/Linc-Net� Control Cables For Power Wave®/Power Feed� K1543-8 for 8 ft. (2.5 m)
Systems K1543-16 for 16 ft. (4.8 m)
K1543-25 for 25 ft. (7.6 m)
K1543-50 for 50 ft. (15.2 m)
K1543-100 for 100 ft. (30.4 m)
CONTROL CABLES AND Sense Lead Kit ArcLink® “T� Connector Kit
ADAPTERS Recommended for extended For connecting multiple feed-
cable length. Application ers to a single power source.
Remote Control Cable allows machine to sense volt- Order K2429-1
Adapter age directly at the work piece
Y connector adapter for con- for improved arc performance.
necting K857 Remote Output Order K940-25 for 25 ft. Adapter for Competitive
Control (6 pin plug connec- (7.6 m) Power Sources
tion) and wire feeder input Order K940-75 for 75 ft. Allows wire feeder to connect
cable (14-pin plug connection) (23 m) for STT®-II, Power to select Miller Electric®
to power source 14-pin recep- Wave® 355M, Power Wave® power sources.
tacle. 455M/STT® Order K2335-1 for LF-72,
Order K864 for CV-305, LF-74
CV-400, CV-655, DC-400,
DC-600, DC-655 Universal Adapter Plug
The adapter plug allows user
connection of any suitable
Jumper Plug Kit accessory or wire feeder
Required to close the contac- cable to the output contactor
tor in the power source when and auxiliary power circuitry
the power source is used with of power source with 14-pin
a remote output contactor receptacle. Consists of a
such as the contactor in 14-pin MS-type (Amphenol)
across-the-arc wire feeders. plug with 8" (203mm) stripped
Order K484 for LNâ„?-15, leads.
LNâ„?-25 Order K867
www.lincolnelectric.com
160
Recommended General Options
Wire Feeder, con’t.
WELD CABLES
Coaxial Weld Power Weld Power Cables
Cables
Connection Description Order No.
Recommended for STT® and
pulse welding when using Twist-Mateâ„? to Lug 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) Order K1840-10
long distances between
Lug to Lug 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) Order K1842-10
feeder and power source.
3/0, 600A, 60% duty cycle, 35 ft. (10.6 m) Order K1842-35
Order K1796-25
3/0, 600A, 60% duty cycle, 60 ft. (18.2 m) Order K1842-60
25 ft. (7.6 m), 350 amps
4/0, 600A, 60% duty cycle, 110 ft. (33.5 m) Order K1842-110
Order K1796-50
Twist-Mateâ„? to Twist-Mateâ„? 1/0, 350A, 60% duty cycle, 25 ft. (7.6 m) Order K1841-25
50 ft. (15.2 m), 350 amps
2/0, 350A, 60% duty cycle, 50 ft. (15.2 m) Order K1841-50
Order K1796-75
75 ft. (22.8 m), 325 amps
Order K1796-100
100 ft. (30.4 m), 300 amps
ADAPTERS AND Twist-Mate� Cable Plug Caster Kit. Includes “lazy
PACKAGES For connecting welding susan� parts tray.
cable to output terminal Order K1557-1 for LF-72,
Twist-Mateâ„? to Lug receptacles. LF-74, LNâ„?-7, LNâ„?-8, LNâ„?-9,
Adapter Order K852-70 for 1/0-2/0 LN�-10, STT®-10, PF-10
(50-70 mm2) cable
For connection of lugged
cable to Twist-Mateâ„? connec- Order K852-95 for 2/0-3/0
(70-95 mm2) cable.
tors, 18" (457 mm) long. Caster Kit � Light Duty
Order K2176-1 for Order both for V275-S, Mounts to the Heavy Duty
V350-PRO, Power Wave® CV-305, STT®-II, V350-PRO, Wire Reel Stand. Allows
355M Power Wave® 355M for easy movement of wire
feeder.
Order K1556-1 for LF-72,
Work and Wire Feeder 2/0 Twist-Mateâ„? Cable LF-74, LNâ„?-7, LNâ„?-8, LNâ„?-9,
Weld Cable Package Receptacle LNâ„?-10, STT-10, PF-10
Includes Twist-Mateâ„? connec- For connecting welding cable
tors, work clamp, 15 ft. to Twist-Mate cable plug.
(4.5 m) work cable and 10 ft. Order K1759-70 for 1/0-2/0 Standard Duty Wire Reel
(50-70 mm2) cable
(3.0 m) electrode cable. Rated Stand
350 amps, 60% duty cycle. Order K1759-95 for 2/0-3/0 For use with Lincoln 10-44 lb.
(70-95 mm2)
Order K1803-1 for CV-305, (4.5-20 kg) wire packages that
V350-PRO, Power Wave® use a 2" (51 mm) spindle.
355M Standard on K2327-2 LF-72
STANDS AND wire feeder.
UNDERCARRIAGES Order K2328-1 for LF-72,
Work Lead Package LF-74
15 ft. (4.5 m) 4/0 cable with Heavy Duty Wire Reel
1/2" (12.7 mm) stud lug and Stand
work clamp For use with Lincoln® 10-60 Lift Bail Kit
Order K2149-1 lb. (4.5-27.2 kg) wire pack- Allows the entire wire feeder
ages that use a 2" (51 mm) to be hung fram a crane or
spindle. Hole in stand fits hook. Use with Standard Duty
Work Clamp and Cable over lift bail. Wire Reel Stand.
Assembly Order K1524-3 for LF-72, Order K2331-1 for LF-72,
15 ft. 2/0 cable with 1/2" LF-74, LNâ„?-7, LNâ„?-8, LNâ„?-9 LF-74
(12.7 mm) stud lug and work
clamp. Insulated Lift Bail
Order K2150-1 Allows the entire wire feeder Lightweight Swivel Kit
to be hung from a crane or Allows wire feeder to freely
hook. Use with Heavy Duty turn. For use with Standard
Twist-Mateâ„? Cable Plug Wire Reel Stand. Duty Wire Reel Stand.
For connecting welding Order K1555-1 for LF-72, Order K2332-1 for LF-72,
cable to output terminal LF-74, LNâ„?-7, LNâ„?-8, LNâ„?-9, LF-74
receptacles. LN�-10, STT®-10, PF-10
Order K852-25 for V155-S
Order K852-50 for V160-S Undercarriage
Swivel Platform Includes mounting frame,
Mounts to the lift bail on the front casters, rear wheels and
power source and bottom of handle for hand towing. For
the Heavy Duty Wire Reel use with Wire Reel Stand.
Stand. Wire feeder may be Order K163 for LF-72, LF-74,
lifted off if needed. LNâ„?-7, LNâ„?-8, LNâ„?-9
Compatible with Light Duty
www.lincolnelectric.com 161
Recommended General Options
Wire Feeder, con’t.
WIRE ADAPTERS, COVERS Wire Straightener Portable Digital Wire Feed
AND STRAIGHTENERS Straightens wire for better, Speed Meter
smoother feeding. When clamped on an exposed
8" O.D. Spool Adapter Order K1733-1 for LNâ„?-10, section of continuously fed
Permits 8" (200 mm) O.D. DH-10, Power Feedâ„? 10M, electrode, unit reads wire
spools to be mounted on Power Feedâ„? 10R feed speed in inches per
2" (51 mm) O.D. spindles. minute.
Order K468 Order K283
Micro Wire Straightener
Straightens .035"-1/16"
14 lb. Innershield® Coil (0.9-1.6 mm) wire for use Accu-Trak® Drum
Adapter with portable feeders. Payoff Kit
Permits 14 lb. (6 kg) Order K1733-4 A Payoff Kit must be used
Innershield® electrode coils to for Power Feed� 25M and with Accu-Trak® Drums to
be mounted on 2" (51 mm) LNâ„?-25 PRO ensure precise feeding. The
O.D. spindles. fitting on the top of the Payoff
Order K435 Kit has a 1/2-14 NPT internal
Spindle Adapter for pipe thread to facilitate the
Readi-Reels® and Spools connection of the conduit.
22-30 lb. Readi-Reel® 2" (51 mm) O.D. spindle for Order K884-5 for 500 lb.
Adapter mounting Readi-Reels® and Accu-Trak® Drum
Adapts 22-30 lb. (10-14 kg) 2" (51 mm) I.D. spools up to Order K884-6 for 250 lb. and
Lincoln Readi-Reels® of elec- 60 lb. (27.2 kg) capacity to 1,000 lb. Accu-Trak® Drums
trode to 2" (51 mm) spindle. custom installations.
Order K363P Order K162-1
Accu-Pak® Box Payoff Kit
A Payoff Kit is necessary for
50-60 lb. Readi-Reel® Incoming Bushings for our 100% recyclable Accu-
Adapter Lincoln® Conduit Pak® Box to ensure precise
Adapts 60 lb. (27.2 kg) coils Connects directly to feeding. The fitting on the top
of Lincoln® electrode to 2" Magnum® plastic conduit of the Payoff Kit has a 1/2-14
(51 mm) spindle. (not included), for use in NPT internal pipe thread to
Order K438 boom systems, long facilitate the connection of
distances, or large payoff the conduit.
packages. Order K2175-1 for 500 lb.
50-60 lb. Coil Adapter Order K1546-1 Accu-Pak® Box
Adapts 50-60 lb. (22.6-27.2 for .025-1/16� Order K2175-2 for 1,000 lb.
kg) coils of Lincoln® electrode Order K1546-2 Accu-Pak® Box
to 2" (51 mm) spindle. for 1/16-1/8�
Order K1504-1
Portable Feeder Case
Plastic Wire Cover Replace a damaged case
Plastic enclosure for 30-44 without replacing the entire
lbs. (13.6-19.9 kg) wire unit.
packages.
Order K1634-1 Order K2596-1 Aluminum,
for Power Feedâ„? 25M
(shown), LNâ„?-25 PRO
Plastic Wire Cover Kit
Shown: Aluminum Case
Plastic enclosure for up Order K2596-2
for Power Feedâ„? 25M
to 60 lb. (27.2 kg) wire Polycarbonate, for Power
packages. Feedâ„? 25M, LNâ„?-25 PRO
Order K1634-2 (shown)
Shown: Polycarbonate Case
for LN â„?-25 PRO
www.lincolnelectric.com
162
162
Recommended General Options
Wire Feeder, con’t.
DRIVE ROLL AND GUIDE TUBE KITS DRIVE ROLL AND WIRE GUIDE KITS
LN â„?-7 GMA, LN â„?-23P, LN â„?-25, LN â„?-35
Description Product Number
Solid Wire
2-Roll .023"-.025" (0.6-0.9 mm) KP653-025S
Wire .030" (.8 mm) KP653-030S
Power MIG 215, 255C, 350MP, LN -15,
® �
.035"-.040" (0.9-1.0 mm) KP653-035S
Drive
Power Feed â„? 25M, LF-72, LN â„?-25 PRO .045"-.052" (1.2-1.4 mm) KP653-052S
Systems
Description Product Number Cored Wire
.035" (0.9 mm) KP653-035C
2-Roll Solid Wire (includes stainless steel)
.045"-.052" (1.2-1.4 mm) KP653-052C
.023-.030" (0.6-0.8mm) KP1696-030S
Wire
.035" (0.9mm) solid KP1696-035S
Drive Solid or Cored Wire
KP1696-1(1)
.035", .045" (0.9, 1.2mm)
Systems 1/16" (1.6mm) KP653-1/16
KP1696-2(1)
.040" (1.0mm) KP653-3/32(2)
.068"-3/32" (1.7-2.4 mm)
.045" (1.2mm) KP1696-045S
Hardfacing
.052" (1.4mm) KP1696-052S
KP653-7/64H(1)
KP1696-1/16S(1) 7/64" (2.8 mm)
1/16" (1.6 mm)
Cored Wire
LNâ„?-8, LNâ„?-9
.030-.035" (0.8-0.9mm) KP1697-035C
.040-.045" (1.0-1.2mm) KP1697-045C
Solid Wire
.052" (1.4mm) KP1697-052C
.030"-.035" (0.8-0.9 mm) KP502-035
1/16" (1.6mm) KP1697-1/16C
.040", .045"-.052" (1.0-1.4 mm) KP502-052
.068-.072" (1.7-1.8mm) KP1697-068
1/16" (1.6 mm) KP502-1/16
5/64" (2.0mm) KP1697-5/64
KP1505-3/32(2)
3/32" (2.4mm) Cored Wire
.045"-.052" (1.0-1.4 mm) KP502-052C
Aluminum Wire
1/16"-.062" (1.6 mm) KP502-1/16C
.035" (0.9mm) KP1695-035A
7/64"-.120" (2.8-3.0 mm) KP502-120
.040� (1.0mm) KP1695-040A
3/64� (1.2mm) KP1695-3/64A Solid or Cored Wire
KP1695-1/16A(1)
1/16" (1.6mm) .068"-3/32" (1.7-2.4 mm) KP502-3/32
Hardfacing
7/64" (2.8 mm) KP502-7/64H
LF-74, LN �-10, DH-10, Power Feed ® 10M,
Power Feed â„? 10M Dual
Description Product Number (1) Not for use with the LNâ„?-25.
(2) For LNâ„?-7 only.
4-Roll Solid Wire, Smooth V Groove
Wire .023-.030� (0.6-0.8mm) KP1505-030S
Drive .035� (0.9mm) KP1505-035S
.040-.045� (1.0-1.2mm) KP1505-045S
Systems
.052� (1.4mm) KP1505-052S
1/16� (1.6mm) KP1505-1/16S
Cored Steel Wire, Knurled V Groove
.030-.035� (0.8-0.9mm) KP1505-035C
.040-.045� (1.0-1.2mm) KP1505-045C
.052� (1.4mm) KP1505-052C
1/16� (1.6mm) KP1505-1/16C
KP1505-7/64H(2)
7/64� Hardfacing
(Knurled V Groove with matching Smooth U Groove)
Cored or Solid Steel Wire, Knurled V Groove
.068-.072� (1.8mm) KP1505-068
5/64� (2.0mm) KP1505-5/64
3/32� (2.4mm) KP1505-3/32
KP1505-7/64(3)
7/64� (2.8mm)
KP1505-120(3)
.120� (3.2mm)
Aluminum Wire, Smooth U Groove
.035� (0.9mm) KP1507-035A
.040� (1.0mm) KP1507-040A
3/64� (1.2mm) KP1507-3/64A
1/16� (1.6mm) KP1507-1/16A
KP1507-3/32A(3)
3/32� (2.4mm)
(1) Not for use with the LNâ„?-15.
(2) Not for use with the LNâ„?-15 or LF-72.
(3) Not for use with the LF-74.
www.lincolnelectric.com 163
Recommended General Options
DON’T BE UNDERGUNNED!
Magnum® Guns Increase Your:
� Productivity
� Ease-Of-Use
� Peace-Of-Mind
MODEL FEATURES
OUTPUT PROCESS
Fume Extraction
Submerged Arc
Dual Procedure
Aluminum MIG
Dual Schedule
Water-Cooled
Gas-Shielded
Self-Shielded
Flux-Cored,
Flux-Cored,
Current Range Duty Wire Diameter Range
MIG
(Amps) Cycle in. (mm)
Magnum® 100 Amp Gun .025-.045 (0.6-1.2)
60%
100
Magnum® 200 Amp Gun .025-.045 (0.6-1.2)
60%
200
Magnum® 250 Amp Gun .025-.045 (0.6-1.2)
60%
250
Magnum® 300 Amp Gun .035-.045 (0.9-1.2)
60%
300
Gas-Shielded
Magnum® 400 Amp Gun �
�
.035-5/64 (0.9-2.0)
60%
400
Magnum® 550 Amp Gun 60% .035-1/8 (1.3-3.2)
550
Magnum® 450 Amp Gun �
100% .035-5/64 (0.9-2.0)
450
�
�
Magnum® Pro 250 Gun .025-.045 (0.6-1.2)
100%
250
Magnum® Pro 350 Gun �
�
100% .035-5/64 (1.3-2.0)
350
Magnum® Pro 450 Gun �
�
100% .035-3/32 (1.3-2.4)
450
Magnum® Pro 550 Gun �
�
100% .052-1/8 (1.3-3.2)
550
Magnum® 250 Amp Gun 60% .062-3/32 (1.6-2.4)
250
Self-Shielded
Magnum® 350 Amp Gun 60% .062-3/32 (1.6-2.4)
350
Magnum® 450 Amp Gun 3/32-.120 (2.4-3.0)
60%
450
Magnum® 600 Amp Gun 60% 7/64-.120 (2.8-3.0)
600
Magnum® 250LX Spool Gun
Arc Spool Guns
60% .023-3/64 (0.6-1.2)
300
Magnum® SG Spool Gun 60% .023-3/64 (0.6-1.2)
250
Magnum® 100SG Spool Gun 30% .030-.035 (0.8-0.9)
130
Sub
Magnum® 600 Amp Gun 60%
600 5/64-3/32 (2.0-2.4)
Magnum® 250 Amp Gun �
60% .068-3/32 (1.7-2.4)
250
Magnum® 350 Amp Gun �
.062-3/32 (1.6-2.4)
60%
350
Magnum® 500 Amp Gun �
5/64-.120 (2.0-3.0)
60%
500
Extraction
Fume
Magnum® Pro 350XA Gun �
� �
100% .035-3/32 (0.9-2.4)
350
Magnum® Pro 550XA Gun �
� �
100% .052-1/8 (1.3-3.2)
550
Magnum® 250XA Gun �
60%
250 .035-.045 (0.9-1.2)
Magnum® 400XA Gun �
60% .035-1/16 (0.9-1.6)
400
www.lincolnelectric.com/mig-guns
164
Recommended General Options
Welding Guns
Magnum® Guns
MIG and Gas-Shielded Cored Wire Guns
Magnum® MIG and gas-shielded cored wire guns are engineered with the welder in mind. The handle grip design provides balance, reduces operator fatigue and offers a sure,
confident grip. Magnum® gas-shielded welding guns have outstanding construction including a proprietary wound liner, a durable abrasion-resistant gun cable outer jacket and a
gooseneck that’s three-layer insulated. Gun nozzles, contact tips, gas diffusers and nozzle insulators are manufactured to tight tolerances and deliver consistent arc performance,
improved electrical conductivity and wire feedability.
For more information on Magnum® MIG (GMAW) and gas-shielded cored welding guns, request publication E12.10.
Magnum® 100L (100 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.)
Cable
Magnum ® 100L Gun
Gun Type Length Wire Diameter Wire Diameter
ft. (m) .025"-.035" (0.6-0.9 mm) .035"-.045" (0.9-1.2 mm)
Standard 10 (3.0) K530-5 K530-3 (FCAW-SS only)
K530-6(1)
Magnum® 200 (200 amps, 60% duty cycle, CO2 shielding gas.) Magnum ® 200 Gun
Wire Diameter Wire Diameter
Cable .025"-.030" (0.6-0.8 mm) .035"-.045" (0.9-1.2 mm)
Gun Type Length Gun Connector Gun Connector
ft. (m) Open-End Fast-Mateâ„? Package Open-End Fast-Mateâ„? Package
Standard 10 (3.0) � � � K497-2 K498-2 �
12 (3.6) � � � K497-6 K498-6 �
15 (4.5) K497-3 � K497-20(3) K497-1 K498-1 K497-21(3)
Magnum ® 250L Gun
Magnum® 250L (250 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.)
Cable
Gun Type Length Wire Diameter
ft. (m) .035"-.045" (0.9-1.2 mm)
Standard 12 (3.6) K533-7 (Fixed Gas Nozzle)
15 (4.5) K533-3 (Adjustable Gas Nozzle)
Magnum ® 250SP Gun
Magnum 250SP ®
(250 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.)
Cable
Gun Type Length Wire Diameter
ft. (m) .035"-.045" (0.9-1.2 mm)
Standard 12.5 (3.8) K524-5 (Fixed Gas Nozzle)
Magnum ® 300 Gun
Magnum® 300 (300 amps, 60% duty cycle, CO2 shielding gas.)
Wire Diameter Wire Diameter Wire Diameter
Cable .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64 (1.6-2.0 mm)
Gun Type Length Gun Connector Gun Connector Gun Connector
ft. (m) Open-End Fast-Mateâ„? Package Open-End Fast-Mateâ„? Open-End
Standard 10 (3.0) K470-1 K478-1 � � K478-3 �
12 (3.6) K470-7 � � � � �
15 (4.5) K470-2 K478-2 K1802-1(2) K470-4 � K470-6 Magnum ® 400 Gun
Magnum® 400 (400 amps, 60% duty cycle, CO2 shielding gas.)
Wire Diameter Wire Diameter Wire Diameter
Cable .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64" (1.6-2.0 mm)
Gun Type Length Gun Connector Gun Connector Gun Connector
ft. (m) Open-End Fast-Mateâ„? Package Open-End Fast-Mateâ„? Package Open-End Fast-Mateâ„? Package
Standard 10 (3.0) K471-1 K479-1 � � � � � � �
12 (3.6) K471-7 K479-7 � K471-8 � � � � �
15 (4.5) K471-2 K479-2 K2286-1(2) K471-4 K479-4 K471-22(3) K471-6 K479-6 K471-23(3)
K471-21(3)
20 (6.1) K471-10 � � K471-11 � � � � �
25 (7.6) K471-13 � � K471-14 � � K471-15 � �
Dual 15 (4.5) K574-1 K575-1 � K574-2 K575-2 � � � �
Schedule 25 (7.6) K574-4 � � � � � � � �
(1) Includes 4-pin MS-Type
Dual 10 (3.0) � K1723-1 � � � � � � �
connection for trigger control
Procedure 15 (4.5) K1722-2 K1723-2 � � � � � � �
25 (7.6) K1722-3 K1723-3 � � � � � � � (2) Includes K466-1 Connector Kit
Short Neck 10 (3.0) K541-1 � � � � � � � � (3) Includes K466-10 Connector Kit
15 (4.5) K541-3 � K541-23(2) � � � � � �
www.lincolnelectric.com/mig-guns 165
Recommended General Options
Welding Guns, con’t.
Magnum® Guns
MIG and Gas-Shielded Cored Wire Guns, con’t.
Magnum ® 550 Gun
Magnum 550 ®
(550 amps, 60% duty cycle, CO2 shielding gas.)
Wire Diameter Wire Diameter Wire Diameter
Cable .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 5/64"-3/32 (2.0-2.4 mm)
Gun Type Length Gun Connector Gun Connector Gun Connector
ft. (m) 600A Open-End 600A Open-End 500A Open-End 600A Open-End 500A Open-End
Standard 10 (3.0) � K598-5 � � �
12 (3.6) � K598-6 � � �
15 (4.5) � K598-7 K598-16 K598-11 K598-17
25 (7.6) K598-4 � � � �
Magnum® 450 Water-Cooled (450 amps, 100% duty cycle, CO2 shielding gas.)
Cable Wire Diameter Wire Diameter Wire Diameter Wire Diameter Wire Diameter
Gun Type Length .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64" (1.6-2.0 mm) .035"-3/64" (0.9-1.2 mm) 1/16" (1.6 mm)
ft. (m)
Standard 10 (3.0) � � � K684-17 K684-18
15 (4.5) K684-12 K684-14 K684-16 � �
Lincoln Adapters Lincoln Adapters
(for MIG and Gas-Shielded Cored Wire Guns) (for 450WC Gun)
Order Order
Brand Model Number Brand Model Number
Magnum® 200, 300 & 400 Guns Magnum® 450WC Gun
Lincoln LN -7 Series, LN -25 K466-1 Lincoln LNâ„?-7, LNâ„?-8, & LNâ„?-9 Series K489-1
â„? â„?
LN�-8, LN�-9 (using smaller than 1/16� wire) LN�-9 with K319 Dual Procedure Kit K573-1
LNâ„?-35 LNâ„?-25 K489-2
Power Feed 10, 10 Series Feeder & LNâ„?-15 K489-7
Wire-Matic Power MIG K466-6
Wire-Matic, Power MIG Small wire feed K489-8
LNâ„?-8, LNâ„?-9 K466-8
Tweco Adapted No. 2, No.3, or No. 4 Guns K489-4
Small wire feed welders K466-9
(e.g. SP-100T, SP-125 Plus)
Lincoln/ Power Feed 10, LNâ„?-10, LNâ„?-15, LNâ„?-72, K466-10
Tweco® Adapted LF-4, DH-10 & STT-10
Magnum® 550 Gun
Lincoln LNâ„?-7 Series, LNâ„?-25 LNâ„?-8, K613-1
LNâ„?-9 using smaller than 1/16" wire
LNâ„?-8, LNâ„?-9 Series (1/16" & larger wires) K613-6
10 Series Feeders K613-7
Self-Shielded Cored Wire Guns
Durable and reliable, Magnum® semiautomatic flux-cored gun and cable assemblies have been
proven tough in the field. These lightweight and maneuverable gun and cable assemblies are
designed for welding with self-shielded, flux-cored arc welding (FCAW-S) continuous feed wires.
Request publication E12.110.
Magnum ® Self-Shielded Cored Wire Guns
Diameter Length Order
Gun Type Amperage in. (mm) ft. (m) Angle Number
K126 Gun
K126 350 .062-3/32 10 (3.0) 62° K126-1
(1.6-2.4) 15 (4.5) 62° K126-2
K345 350 .068-5/64 10 (3.0) 90° K345-10
(1.7-2.0)
K115 450 3/32 (2.4) 10 (3.0) 45° K115-10 Lincoln Adapters (for Self-Shielded Cored Wire Guns)
10 (4.5) 82° K115-3
Order
15 (4.5) 82° K115-4
Model Number
7/64 (2.8) 10 (3.0) 82° K115-1
Feed Plate Gun Bushing
15 (4.5) 45° K115-8
15 (4.5) 82° K115-2 10 Series, 15 Series K1500-1
& LF-72, LF-74
K116 600 7/64 (2.8) 15 (4.5) Straight K116-2
www.lincolnelectric.com/mig-guns
166
Recommended General Options
Welding Guns, con’t.
Push-Pull Guns
Python® and Python®-Plus Push-Pull Guns
Hold the Python® in your hand and you’ll know why this is a favorite among new and experienced welders. The
ergonomic handle design, fingertip controls and foolproof set-up make the Python the most advanced gooseneck gun
on the market. The Python® family offers several options, starting with the standard air-cooled Python® rated 200 amps
at 100% duty cycle. The water-cooled version has a rating of 400 amps, 100% duty cycle. The standard Python® gun has
a separate wire and conduit, power and gas connections. The Python®-Plus air-cooled models feature a Magnum® backend
that integrates power, gas, and wire conduit into a single easy connection for direct plug into a Power MIG® 350MP or
Power Feedâ„? 10M.
Request publication E12.13
Prince® XL Push-Pull Gun
The Prince® XL is one of the smallest, lightest pistol grip push-pull guns you can buy. It’s a
favorite among experienced welders who appreciate the versatility of the Prince® XL system.
Choose the standard straight barrel or optional curved barrel with ratings up to 200 amps 100%
duty cycle. The patented EZ-Lock system makes rotating or changing the barrel an easy no-tool
“twist of the wrist.� An ingenious 3-3/4 turn potentiometer is easily adjustable and conveniently
hidden in the base of the handle for added protection. No matter what the situation demands, the
Prince® XL delivers.
Request publication E12.11
PUSH-PULL GUN ACCESSORIES
Push-Pull Gun Connection Kit Push-Pull Gun Connection Kit
For push-pull tguns. Includes push-pull Required for aluminum welding with
gun receiver bushing, fittings, modified the Prince® XL, Python® and CobraMax�
gas-bypass valve, valve removal tool air or water-cooled push-pull guns.
and control cable extension assembly. Includes power block, gun bushing,
Order K2339-1 gas hose adapter, gun gas bypass
for Power Feed� 10M, valve (required for Prince® XL gun only),
Power Feedâ„? 25M and wire reel brake limiter. Requires
aluminum drive roll kit.
Order K2154-1
for Power MIG® 350MP, Prince® XL,
Python® (non Plus version).
Push-Pull Guns
Diameter Length Pruduct
Model in. (mm) Description ft. (m) Number Machine Adapter
Python® .030-1/16 Air-Cooled 25 (7.6) K2211-2 Power Feed� 10M, K2339-1
(0.8-1.6) 50 (15.2) K2211-3 Power Feedâ„? 25M, K2339-1
Water-Cooled 25 (7.6) K2212-2 Power MIG® 350MP, K2154-1
Cobramatic® None
Python®-Plus .030-1/16 Air-Cooled 15 (4.5) K2447-1 Power Feed� 10M, None
(0.8-1.6) 25 (7.6) K2447-2 Power Feedâ„? 25M, None
50 (15.2) K2447-3 Power MIG® 350MP, None
Prince® XL .030-1/16 Air-Cooled 25 (7.6) K2296-2 Power Feed� 10M, K2339-1
(0.8-1.6) Power Feedâ„? 25M, K2339-1
Power MIG® 350MP, K2154-1
Cobramatic® None
NOTE: Prince® XL, Python® and Python®-Plus are registered trademarks of MK Products, Inc.
www.lincolnelectric.com/mig-guns 167
167
Recommended General Options
Welding Guns, con’t.
Spool Guns
Magnum® 100SG Spool Gun
The Magnum® 100SG spool gun is the lowest cost way to add reliable and precisespool gun wire feeding
performance for soft aluminum wire. It’s easy to set up, doesnot require a bulky outboard adapter/power
module and shares gun expendable partswith the standard MIG gun included with the Power MIG® models.
Request publication E12.21
Magnum® SG Spool Gun
The Magnum® SG � a lightweight, well balanced semiautomatic spool gun designed for
easy and reliable aluminum wire feeding with a variety of CV power sources and engine-driven
welders. Rated 250 amps @ 60%, the Magnum® SG features a generous 25 ft (7.5 m) gun cable
and integrated wire feed speed control in the handle to cut your trips back to the power source.
Easy to set up, operate and maintain...the Magnum® SG is a great addition to your welding tool set.
Request publication E12.22
Magnum® 250LX� Spool Gun
The Magnum® 250LX� spool gun is a professional grade solution for feeding small spools of
aluminum and steel wire. Featuring a 1-year warranty and a 280A 60% duty cycle rating, the
Magnum® 250LX� is a combination of durability and performance. The gun is well balanced and
lightweight, and the unique oval shaped handle with finger ribs ensures both comfort and a sure grip.
The Magnum® 250LX� is an ideal complement to the Power MIG® 350MP and the Power MIG® 255C.
Request publication E12.25
SPOOL GUN ACCESSORIES
Control Module Input Cable Control Module Input Cable Control Module Input Cable
SG Control Module
Terminal Strip and Lug. Required 14-pin MS-type & Lug. Required 14-pin MS-type and Twist-Mateâ„?.
Provides control of wire speed and gas
for connection of control module to for connection of control module to Required for connection of control
flow. For use with CV power sources
power source. Consists of control power source. Consists of control and module to power source. Consists of
and CV Engine Drives with output
and electrode cables and gas line. electrode cables and gas line. 10 ft. control and electrode cables and gas
contactor.
10 ft. (3.0 m). For Lincoln® power (3.0 m). For Lincoln® engine driven line. 10 ft. (3.0 m). For Lincoln® power
Order K488
sources having terminal strip and power sources with 14-pin MS-type sources having 14-pin MS-type control
lug connections. connection, separate 115V NEMA connections and Twist-Mateâ„? power
Order K492-10 receptacles and lug power connections. connections.
Order K691-10 Order K493-10
Spool Guns
Diameter Length Pruduct
Model in. (mm) Description ft. (m) Number Machine Adapter
Magnum® 100SG .030-.035 130A/30% 10 (3.0) K2532-1 Power MIG® 140C None
(0.8-0.9) Power MIG® 180C
SP-140T
SP-180T
Magnum® SG .025-3/64 250A/60% 25 (7.5) K487-25 Power MIG® 215 Incl. with
(0.6-1.2) K1809-1
Magnum® 250 LX� .025-3/64 CO2: 300A/60% 25 (7.5) K2490-1 Power MIG® 255C None
(0.6-1.2) Ar: 280A/60% Power MIG® 350MP None
Ar: 200A/100%
www.lincolnelectric.com
168
Recommended General Options
Welding Guns, con’t.
Fume Extraction & Submerged Arc Guns
FUME EXTRACTION GUNS Magnum® 400XA Magnum® 500A Gun
Lightweight and balanced For Innershield® or Lincore®.
Magnum® Pro 350XA Fume Extraction Gun for Rated 500 amps at 60%
350 amp capacity at 100% GMAW and FCAW-GS duty cycle. Use 5/64"-.120"
duty cycle (CO2). Delivers welding .035"-1/16" wire. (2.0-3.0 mm) diameter wires.
superior fume extraction per- 400 amps at 60% duty cycle select either 45°or 82° gun
formance in severe GMAW (CO2) with 45° or a 60° tube angle. Includes 15 ft.
and FCAW-GS applications. Gooseneck. Includes a 15 ft. cable.
Order K2649-1 cable. Order K289-1 for 82° angle
Order K556-2 for 45° Order K289-4 for 45° angle
Order K556-14 for 60°
Magnum® Pro 550XA
Rated 550 amps at 100% duty
cycle (O2 shielding). Toughest FUME EXTRACTION
Magnum® 250A Gun
smoke gun in the business ACCESSORIES
For Innershield® or Lincore®.
for GMAW and FCAW-GS Rated 250 amps at 60%
applications. duty cycle. Use .068"-3/32" Magnum® Pro Spoiler�
Order K2650-1 (1.7-2.4 mm) diameter wires. This innovative attachment
62° gun tube angle. Includes relieves hand fatigue by
15 ft. cable. allowing a looser grip on
Magnum® 250XA Order K309 the gun. Works with all
Lightweight and balanced Magnum® Pro models.
Fume Extraction Gun for Order K2710-1
GMAW and FCAW-GS Magnum® 350A Gun
welding .035"-045" wire. For Innershield® or Lincore®.
250 amps at 60% duty cycle Rated 350 amps at 60%
(CO2) with a 45° Gooseneck. duty cycle. Use .062"-3/32"
Includes a 15 ft. cable. (1.6-2.4 mm) diameter wires.
Order K566-2 62° gun tube angle. Includes
15 ft. cable.
Order K206
(See page 92, Environmental Section, for other Fume Extraction attachments and accessories)
SUBMERGED ARC
SUBMERGED ARC GUNS
ACCESSORIES
Magnum® Submerged Arc Flux Screen
Gun Flux Cone For submerged arc welding.
Rated 600 amps, 15 ft. Fits K112 and K113 sub- Removes large particles from
(4.5 m) cable. merged arc guns for welding reused flux. Includes air-driv-
Order K113-1 without the Continuous Flux en vibrator.
for 5/64" (2.0 mm) Feed Tank Assembly. Order K310
Order K113-2 Order K119
for 3/32" (2.4 mm)
Magnetic Flux Screen
Wire Reel and Flux Tank Separator
Mechanized SAW Gun Assembly For submerged arc welding.
Rated 600 amps, for 5/64 Includes flux tank, undercar- Removes foreign magnetic
and 3/32" (2.0 and 2.4 mm) riage, wire reel and brake particles from reused flux.
solid electrode. Includes assembly in open shroud. Order K58
flux valve interlock switch Order K305
and receptacle for Hand
Travel Unit or Squirtmobile®.
Order K114
www.lincolnelectric.com/mig-guns 169
169
Recommended General Options
SEE MORE.
DO MORE.
Auto-Darkening Welding Helmets
â„?
VistaTM 3000 VistaTM 2000 VistaTM 1000
Variable Shade 9-13
Varia
able 13
Variable Sensitivity - Grind/TIG
Variable Delay
Pick Your Style:
e:
Pick Your
Black NASCAR Patriot Heavy Metal
®
View Size:
ew
Vista 3000 K2604-1 K2604-2 K2604-3 K2604-4
â„?
Vista 2000 K2603-1 K2603-2 K2603-3 K2603-4
â„?
Vista 1000 K2602-1 K2602-2 K2602-3 K2602-4
â„?
Meets ANSI Z87.1 and CSA Z94.3
www.lincolnelectric.com/helmets
170
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