PRODUCT INFORMATION
Allstates Coatings Co.庐
P.O. Box 1633 飦? 100 Lee Street 飦? Gladewater, TX 75647 ALLCOAT TM 400
903-845-6436 飦? 1-800-358-3020 飦? Fax: 903-845-5626
COAL TAR EPOXY
www.allstatescoatings.com
MANUFACTURERS OF PAINT & COATINGS
ALLCOAT TM 400
COAL TAR EPOXY
Description: Allcoat 400 is a two-component, polyamide cured coal tar epoxy which provides a very hardwearing coating, highly resistant
to seawater and mineral oils. Renowned high build coal tar epoxy for protection of steel and concrete in single or two-coat
applications. Limited resistance to a number of solvents. Aliphatic hydrocarbons may be discolored.
Features: Excellent chemical, corrosion and abrasion resistance as a self-priming system for long-term protection of steel and concrete
in a severely corrosive environment. It provides excellent protection as a lining in crude and fuel oil tanks.
飩? High build up to 24 mils (610 microns) in a single coat
飩? Compatible with controlled cathodic protection
飩? Approved by Lloyd鈥檚 Register of Shipping, American Bureau of Shipping, Bureau Veritas and Maritime Register of
Shipping, Russia as a recognized corrosion control coating
飩? Meets or exceeds all requirements of:
飩? Corp of Engineers C-200, C200a
飩? AWWA C-210-92 for exterior
飩? SSPC-Paint 16
飩? Steel Tank Institute Corrosion Control System STI-P3
Color: Black
Finish: Gloss. Will discolor, chalk and lose gloss in sunlight exposure.
Primers: Self-priming. Allcoat 400 or others as recommended.
Topcoats: Not recommended
Dry Film: 16.0 mils (400 microns) in one or two coats. Total dry film thickness less than 8 mils (200 microns) or in excess of 24 mils
(610 microns) not recommended.
By Volume: 77% 飩? 2%
Solids
Content:
1187 mil ft2 (29.1 m2/l at 25 microns)
Theoretical
Coverage Rate: Allow for loss in mixing and application
VOC Values: As supplied: 1.85 lbs/gal (222 g/l)
Thinned:
20 oz/gal w/#10:* 2.6 lbs/gal (309 g/l)
25 oz/gal w/#10: 2.7 lbs/gal (327 g/l)
These are nominal values.
*Maximum thinning for 250 g/l restricted areas is 6 oz/gal.
Dry Temp Continuous: 350飩癋 (177飩癈)
Resistance: Non-continuous: 370飩癋 (190飩癈)
West Temp. Immersion temperature should not exceed
Resistance: 120飩癋 (49飩癈).
Limitations: Do not use for potable water requirements
Surface General: Surfaces must be clean and dry. Employ adequate methods to
Preparation: remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating.
Steel: Immersion: SSPC-SP-10
This information is to assist customers in determining if this product is suitable for the proposed application, and to satisfy themselves as to the
suitability of the contents. Nothing herein shall constitute a warranty, express or implied, including any warranty of merchantability or fitness, nor is
protection from any law or patent implied.12/8/05
Non-Immersion: SSPC-SP6. SSPC-SP2 or SP3 as minimum requirement imparting proper profile.
Surface Profile: 2.0-3.0 mils (50-75 micron)
Concrete: Concrete must be cured 28 days at 75飩癋 (24飩癈) and 50% relative humidity or equivalent. Prepare surfaces in
accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may
require surfacing.
Performance
Data:
Report
Test Method System Results
#
130 mg. Loss after
ASTM D4060 Blasted Steel 1000 cycles. CS17
02877
Abrasion 2cts. 300m wheel, 1000 gm
load.
ASTM D4541 Blasted Steel 1443 psi
02877
Adhesion 2cts. 300m (Pneumatic)
Impact site diameter
Blasted Steel
ASTM D2794 3/8, 3/8, 陆 100 in/lbs 02877
2cts. 300m
Gardner Impactor at 陆 in diam.
No blistering, rusting or delamination.
ASTM B117 Blasted Steel
No measurable undercutting at scribe 02938
Salt Fog 2cts. 300m
after 2000 hrs.
Application Listed below are general equipment guidelines for the application of this product. Job site conditions may require
Equipment: modifications to these guidelines to achieve the desired results.
Spray Application (General): This is a high solids coating and may require adjustments in spray techniques. Wet film
thickness is easily and quickly achieved. The following spray equipment has been found suitable and is available from
manufacturers such as Binks, DeVilbiss and Graco.
Conventional Spray: Pressure pot equipped with dual regulators, 3/8鈥? I.D. minimum material hose, with 50鈥? maximum
material hose .086鈥? I.D. fluid tip and appropriate air cap.
Airless Spray Pump: Ratio: 30:1 (min.)*
GPM Output: 3.0 (min.)
Material Hose: 陆鈥? I.D. (min.)
Tip Size: .023-.035鈥?
Output PSI: 2100-2500
Filter Size: 30 mesh
*Teflon packings are recommended and available from the pump manufacturer.
Brush & Roller (General): Recommended for touch up, striping of weld seams and hard-to-coat areas only. Avoid
excessive re-brushing or re-rolling.
Brush: Use a medium bristle brush.
Roller: Use a short-nap synthetic roller cover with phenolic core.
Mixing: Power mix separately, then combine and power mix for a minimum of two minutes. DO NOT MIX PARTIAL KITS.
Ratio: 4:1 Ratio (A to B)
Thinning: Up to 20 oz/gal (16%) w/#10
Up to 35 oz/gal (20%) w/#10 for the first coat application to concrete. Use of thinners other than those supplied or
recommended by Allstates Coatings Company may adversely affect product performance and void product warranty,
whether expressed or implied.
Pot Life: 75飩癋 (24飩癈) 2 hours
90飩癋 (32飩癈) 1 hour
Pot life ends when coating loses body and begins to sag.
Cleanup: Use Allstates鈥? ALT-874, ALT-911 or Acetone. In case of spillage, absorb and dispose of in accordance with local
applicable regulations.
Safety: Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal
workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream
on face, hands and all exposed areas. Avoid inhalation, avoid contact with skin and eyes, and do not swallow. Take
precautions against possible risks of fire or explosions as well as protection of the environment. Apply only in well
ventilated areas.
This information is to assist customers in determining if this product is suitable for the proposed application, and to satisfy themselves as to the
suitability of the contents. Nothing herein shall constitute a warranty, express or implied, including any warranty of merchantability or fitness, nor is
protection from any law or patent implied.12/8/05
Caution: This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and
installations should be made and grounded in accordance with the National Electric Code. In areas where explosion
hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes.
This information is to assist customers in determining if this product is suitable for the proposed application, and to satisfy themselves as to the
suitability of the contents. Nothing herein shall constitute a warranty, express or implied, including any warranty of merchantability or fitness, nor is
protection from any law or patent implied.12/8/05
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Application
Conditions:
Condition Material Surface Ambient Humidity
Normal 0-80%
60-85飩癋 60-85飩癋 60-85飩癋
(16-29飩癈) (16-29飩癈) (16-29飩癈)
Minimum 0%
50飩癋 50飩癋 50飩癋
(10飩癈) (10飩癈) (10飩癈)
Maximum 90%
90飩癋 90飩癋 90飩癋
(32飩癈) (32飩癈) (32飩癈)
Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with
proper adhesion to the substrate. Special application techniques may be required above or below normal application
conditions.
Curing
Schedule:
Surface
Maximum
Temp. & Mimimum
Cure for
Dry to
50% Recoat Recoat
Immersion
Touch
Time
Relative Time
Humidity
8 Hours 10 Hours 24 Hours 14 Days
50飩癋 (10飩癈)
4 Hours 6 Hours 24 Hours 7 Days
75飩癋 (24飩癈)
2 Hours 3 Hours 24 Hours 5 Days
90飩癋 (32飩癈)
These times are based on 16.0 mil (400 micron) dry film thickness. Higher film thickness, insufficient ventilation, high
humidity or cooler temperatures will require longer cure times. Excessive humidity or condensation on the surface during
curing can interfere with the cure, can cause discoloration and may result in surface haze. Any haze or blush must be
removed by water washing before recoating. If the maximum recoat time is exceeded, the surface must be abraded by
sweep blasting prior to the application of additional coats. Holiday Detection (if required): Wet sponge types may be used if
the dry film thickness is below 20 mils (500 microns). High voltage spark testing should be used when the dry film thickness
exceeds 20 mils (500 microns). Refer to NACE RP0188-90 for specific procedures.
Shipping Weight 1.25 Gallon Kit 5 Gallon Kit
(Approximate): 12 lbs (6kg) 50 lbs (26kg)
Flash Point 75飩癋 (24飩癈) for Part A
(Setaflash): 200飩癋 (93飩癈) for Part B
Storage (General): Store Indoors.
Storage Temperature 40飩?-110飩癋 (4飩?-43飩癈)
& Humidity: 0-100% Relative Humidity
Shelf Life: Part A: Min. 12 months at 75飩癋 (24飩癈)
Part B: Min. 24 months at 75飩癋 (24飩癈)
*Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers
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This information is to assist customers in determining if this product is suitable for the proposed application, and to satisfy themselves as to the
suitability of the contents. Nothing herein shall constitute a warranty, express or implied, including any warranty of merchantability or fitness, nor is
protection from any law or patent implied.12/8/05
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