PLASITE® 3066
Phenolic Resin
Meets FDA Requirements
Formerly PLASGUARD 3066
TYPE PHYSICAL SPECIFICATIONS
A phenolic resin (baked, unmodified) with superior resistance
Abrasion Resistance: 59.7 milligrams average loss per
to acids and solvents.
1000 cycles
INTENDED USE Taber CS-17 Wheel…â?¦â?¦â?¦â?¦â?¦â??..1000 gram weight
Tank lining for solvents, acids, hot water, food products and
Surface Hardness
as a protective coating for ducts, machinery parts, filter
press plates, rayon machine parts, fans, oil well tubular Konig Pendulum Hardness of 188 seconds (Glass Standard =
goods, etc. PLASITE 3066 meets the FDA requirements for 250 seconds)
21 CFR, 175.300. FOR INDUSTRIAL USE ONLY! (ASTM Method D4366-84)
TEMPERATURE RESISTANCE Pigments.…â?¦â??..Titanium dioxide and inert pigments.
Non-immersion basis is 400°F; 450°F for short periods.
Solids.…â?¦â?¦â?¦â?¦â?¦â?¦â??..…â??.60% ± 2% by weight
35% ± 2% by volume
COLOR
Ivory changing to medium tan after baking.
Shelf Life…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??...6 months at 70°F.
COVERAGE
94 ft2/gal. (2.3 sq.m/l @ 6 mils/0.15mm. For estimating Viscosity
purposes, 85 sq. ft/gal. (10% loss included). For spray, adjust with PLASITE Thinner #30 16 to 20
seconds Ford Cup #4 at 70°F (viscosity approximated by
NUMBER OF COATS adding 1 part PLASITE Thinner #30 to 3 parts coating).
Immersion: 3 or more coats will produce the recommended
dry film thickness of 5-7 mils/125-175 microns (ap- Note: For dipping, start with same viscosity which may
proximately 1-1.5 mils/25-38 microns per coat). Non- require some adjustment to conform with size and shape
Immersion: For specialized service (which is not subject to of object being coated.
immersion conditions), the number of coats and dry film
thickness may be decreased depending on severity of the Thermal Shock…â?¦â?¦â?¦â??..Unaffected 5 cycles minus
service. Consult Carboline Technical Service Department for 70°F to plus 200°F
further information. Gloss…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??80°
THINNERS CHEMICAL RESISTANCE
PLASITE Thinner #30 is recommended for thinning.
PLASITE 3066 is classified as a relatively thin film coating
Cleanup Thinner: Thinner #71 and should not be used for total and continuous immersion in
certain chemicals which have extremely high corrosion rate to
BAKING SCHEDULE mild steel and other substrates.
Intermediate Coats: 20 to 30 minutes at 180-200°F/82-93°C
metal temperature. Refer to PLASITE TD-2 Bulletin for complete test data.
Final Bake: 1 1/2 hours at a minimum 375-400°F/191-204°C Contact Carboline Technical Service Department for further
metal temperature. information.
For concentrated sulfuric acid service, a final bake at
400°F/204°C metal temperature is required.
Degree of final cure may be determined by comparing cured
VOC CONTENT
coating to predetermined color sample panels.
Thinned 33% by Volume with A panel depicting final cure is available on request.
Coating as Supplied
PLASITE Thinner #30
(Determined Theoretically)
(Determined Theoretically)
Caution: Overbaking between coats will result in loss of intercoat
Color Lbs./Gal. g/L Lbs./Gal. g/L adhesion.
4.4 ± 2% 527 ± 2% 5 ± 2% 599 ± 2%
Ivory
August 2007 replaces August 2003 103P
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE®3066
When airless spray equipment is used, the recommended liquid
SURFACE PREPARATION
pressure is 1500 to 1800 psi/103 to 124 bars with a tip size from .013�
Steel
to .019�.
High Temperature & Immersion Service
Air supply shall be uncontaminated. Adjust air pressure to
approximately 50 lbs./3.4 bars at the gun and provide 10 to 15
All sharp edges shall be ground to produce a radius and all
lbs./.7 to 1 bar pot pressure. Adjust spray gun by first opening liquid
imperfections such as skip welds, delaminations, scabs, slivers and
valve and then adjusting air valve to give approximately an 8-12
slag shall be corrected prior to abrasive blasting. Skip welds shall be
in/20-30 cm fan holding perpendicular to the surface at a distance of
welded solid.
12 in/30 cm.
Degrease surface prior to sandblasting. Organic solvents, alkaline
solutions, steam, hot water with detergents or other systems that will
Apply a “mist� bonding pass.
completely remove dirt, oil, grease, etc. may be used. Prebaking of
used tanks is required. Additional decontamination may also be
Allow to flash off for several minutes but not long enough to allow film
necessary.
to completely dry. Apply 3 to 4 crisscross multi-passes, maintaining a
The surface shall be blasted to a SSPC SP-5/NACE NO.1 white
wet appearing film (approximately 4-6 mils/100-150 microns). This
metal blast grade using a Venturi blast nozzle at 80 to 100 psi/5.5 to 7
will dry to approximately 1-1.5 mils/25-38 microns DFT.
bars. Reference Joint Surface Preparation Std. SSPC SP-5/NACE 1,
Allow to flash off for several minutes but not long enough to allow film
White Metal Blast Cleaning. A blast profile depth or “tooth� in the
to completely dry. Apply 3 to 4 crisscross multi-passes, maintaining a
metal shall correspond to approximately 20 to 25% of the total film
wet appearing film (approximately 4-6 mils/100-150 microns). This
thickness of the coating system.
will dry to approximately 1-1.5 mils/25-38 microns DFT.
The blast media used shall be a natural abrasive, steel grit or slag grit
Air dry with ventilation a minimum of 60 minutes prior to introducing
(similar or equal to BLACK BEAUTY®). These abrasives shall be
heat.
sharp with a hard-cutting surface, properly graded, dry and of the best
quality. The blast media shall be of proper size to obtain the specified
After the air-dry time has elapsed, the substrate temperature should
blast profile depth and shall be free of all contaminants.
be increased at a time/temperature rate not to exceed 30°F/17°C
every 30 minutes until the intermediate baking temperature has been
Remove all traces of grit and dust with a vacuum cleaner or by
reached. Hold at 180°F-200°F for 20-30 minutes.
brushing. Care must be taken to avoid contaminating the surface with
fingerprints or from detrimental material on the workers� clothes.
After the substrate has cooled down to good application
temperatures, prepare lining for succeeding coats.
The surface temperature shall be maintained at a minimum of
5°F/3°C above the dew point to prevent oxidation of the surface. The
Repeat for each separate coat and intermediate bake. 3 to 4 coats
coating shall be applied within the same day that the surface has
are recommended to attain 5-7 mils/125-175 microns DFT.
been prepared.
After final intermediate bake, check coating for DFT and holidays.
Aluminum Repair as needed.
Surface shall be clean and grease-free with a blast produced anchor
pattern or “tooth� as described earlier under STEEL. In addition, the Final bake at 375-400°F/191-204°C (400°F/204°C for sulfuric acid
blasted surface shall be given a chemical treatment such as: service) for 90 minutes or until proper color has been attained.
ALODINE 1200S available from Henkel Surface Tech SAFETY
READ THIS NOTICE
IRIDITE 14-2 produced by MacDermid Incorporated
SAFETY AND MISCELLANEOUS EQUIPMENT
OAKITE CRYSCOAT 747LTS and OAKITE CRYSCOAT
For tank lining work or enclosed spaces, it is recommended that the
ULTRASEAL produced by Oakite Products
operator provide himself with clean coveralls and rubber soled shoes
For immersion, blasting with sharp grit followed by the chemical and observe good personal hygiene. Certain personnel may be
surface treatment is required. sensitive to various types of resins which may cause dermatitis.
Note: On metallic surfaces prepared only by chemical etching, THE SOLVENT IN THIS COATING IS FLAMMABLE AND CARE AS
the total coating film thickness applied should be restricted to DEMANDED BY GOOD PRACTICE, OSHA, STATE AND LOCAL
only half the film normally applied to blasted surfaces. This re- SAFETY CODES, ETC. MUST BE FOLLOWED CLOSELY. Keep
duced film thickness should be considered during selection of away from heat, sparks and open flame and use necessary safety
the coating for the service and the type of surface preparation equipment, such as, air mask, explosion-proof electrical equipment,
performed. non-sparking tools and ladders, etc. Avoid contact with skin and
breathing of vapor or spray mist. When working in tanks, rooms and
APPLICATION other enclosed spaces, adequate ventilation must be provided. Refer
Spray to Plasite Bulletin PA-3. Keep out of the reach of children.
All spray equipment shall be thoroughly cleaned and the hose, in
CAUTION - Read and follow all caution statements on this
particular, shall be free of old paint film and other contaminants.
product data sheet, material safety data sheet and container
GUN FLUID AIR
label for this product.
DeVilbiss JGA-510 E 797
Binks #2001 66-SS 63-PB
Graco P800 04 02
Use standard production-type spray guns:
August 2007 replaces August 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
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