PLASITE® 9122
Formerly PLASGUARD 9122
Includes PLASITE 9122 HAR, 9122 TFE
PRODUCT DESCRIPTION
A cross linked epoxy-phenolic cured with a polyamine PHYSICAL SPECIFICATIONS
curing agent. Formulated with particular attention to
wide chemical resistance and ease of handling. Solids:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??.85.7% ± 2% by weight
75.1% ± 2% by volume
USES/APPLICATIONS Pot Life (Approximately):…â??.4-6 hours @ 70°F/21°C
PLASITE 9122 � As a tank lining and for industrial
Shelf Life:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??24 months @ 70°F/21°C
maintenance.
Note: Material shock should be turned upside down every 3
PLASITE 9122HAR � As a tank lining and for in-
months.
dustrial maintenance where additional abrasion
resistance is required. Shipping Weight:
PLASITE 9122TFE � As a tank lining and for in- PLASITE 9122:…��������Approx. 13 lbs./gal.
dustrial maintenance where release properties are PLASITE 9122HAR:…�����Approx. 13.2 lbs./gal.
required to reduce or avoid product sticking, hang- PLASITE 9122TFE:…â?¦â?¦â?¦â?¦â??.Approx. 12.2 lbs./gal.
up and bridging problems.
Abrasion Resistance:
APPROVALS/CERTIFICATIONS PLASITE 9122:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??...77 milligrams
All PLASITE 9122 systems meet the FDA re- PLASITE 9122HAR:…â?¦â?¦â?¦â?¦â?¦â?¦â??...19.9 milligrams
quirements for 21 CFR 175.300. PLASITE 9122TFE:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??40.9 milligrams
average loss per 1000 cycles, Taber CS-17 Wheel,
TEMPERATURE RESISTANCE 1000 gram weight.
Dry film basis is 350°F/176°C for short periods;
Surface Hardness: ASTM Method D4366-84
300°F/148°C continuous. Immersion temperatures
(Glass Standard = 250 seconds); Konig Pendulum
depend on particular reagent.
Hardness of:
CHEMICAL RESISTANCE PLASITE 9122:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??135 seconds
PLASITE 9122 systems have excellent chemical re- PLASITE 9122HAR:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??...135 seconds
sistance to a wide range of acids, alkalies and sol- PLASITE 9122TFE:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??108 seconds
vents.
Thermal Shock: Unaffected 5 cycles minus
70°F/-56°C to plus 200°F/93°C.
COLORS
Gloss:
PLASITE 9122 systems are offered in light gray, white
and light blue. PLASITE 9122:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..70 @ 60°
PLASITE 9122HAR:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??.60 @ 60°
Note: Special colors may not meet FDA requirements; consult
PLASITE 9122TFE:…â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â?¦â??..65 @ 60°
Carboline Technical Service Department.
PACKAGING
FILM THICKNESS
PLASITE 9122 is available in one and five gallon kits
A 6-7 mil/150-175 microns film is produced in one
that include the following:
multi-pass spray coat.
One gallon kits include:
1 1 gallon can Part A COVERAGE
1 1 quart can Part B The theoretical coverage of PLASITE 9122 is 1205 mil
sq. ft./gal. For estimating purposes, a 12-15 mil/300-
Five gallon kits include:
350 micron film will yield 71.4 sq ft/gal (20% loss
1 5 gallon bucket Part A
included). Two multi-pass spray coats will produce a
1 1 gallon can Part B
12-15 mil/300-350 microns DFT film recommended for
immersion service.
August 2003 replaces May 2003 161P/289P/290P
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE®9122
hard-cutting surface, properly graded, dry and of best
THINNERS
PLASITE Thinner #71, a medium fast thinner to be quality. The media shall be of proper size to obtain the
used under most conditions, is recommended. specified anchor pattern and shall be free of
objectionable contaminants.
The amounts of thinner required will vary depending
on air and surface temperatures and application The anchor pattern shall be sharp and no evidence of
equipment. Normal application temperatures and a polished surface is allowed.
conditions will require the addition of approximately 5 Remove all traces of grit and dust with a vacuum
to 10% thinner by volume with approximately 5% cleaner or by brushing. Care must be taken to avoid
additional thinner added for each 5°F/3°C of increased contaminating the surface with fingerprints or from
temperature. detrimental material on the workers� clothes.
It is recommended that the amount of thinner included The surface temperature shall be maintained at a
on each order amount to approximately 20% of the minimum of 5°F/3°C above the dew point to prevent
coating order. oxidation of the surface. The coating shall be applied
CLEANUP THINNER: Thinner #71 within the same day that the surface has been
prepared. Visible oxidation or condensation is not
allowed.
VOC CONTENT
Thinned 10% by Volume with
Coating as Supplied
System PLASITE Thinner #71 Service in Corrosive Atmosphere
(ASTM Method D2369)
(Determined Theoretically)
Degrease as described above.
Lt. Gray Lbs./Gal. g/L Lbs./Gal. g/L
SSPC-SP10 or NACE No. 2 (near white metal blast
1.33 ± 2% 159 ± 2% 1.83 ± 2% 219 ± 2%
9122
cleaning) - strong fumes and splash spill.
1.33 ± 2% 159 ± 2% 1.83 ± 2% 219 ± 2%
9122 HAR
1.33 ± 2% 159 ± 2% 1.83 ± 2% 219 ± 2%
9122 TFE SSPC-SP6 or NACE No. 3 (commercial blast
cleaning) - high temperature fumes.
STORAGE CONDITIONS
SSPC-SP7 or NACE No. 4 (brush-off blast cleaning) -
Store all components between 50-75°F/10-24°C in a
chemical atmosphere and weathering.
dry area. Keep out of direct sunlight. Avoid excessive
heat and do not freeze. The shelf life is 24 months in SSPC-SP3 (power tool cleaning) - chemical
the original, unopened container. atmosphere and weathering.
When utilized, inhibitive primer should be applied as
SURFACE PREPARATION
soon as possible after surface preparation.
Steel
Surface preparation for chemical atmosphere and
High Temperature & Immersion Service
weathering must result in a relatively rough surface. If
All sharp edges shall be ground to produce a radius
the steel is new and this type of surface preparation
and all imperfections such as, skip welds,
does not leave a reasonably rough surface on the
delaminations, scabs, slivers and slag shall be
steel, then the heavy film system is not
corrected prior to abrasive blasting. Skip welds shall
recommended.
be welded solid.
Depending on service conditions, film thickness
Degrease surface prior to sandblasting. Organic
requirements may be reduced. Contact Carboline’s
solvents, alkaline solutions, steam, hot water with
Technical Service Department for further information.
detergents or other systems that will completely
remove dirt, oil, grease, etc. may be used. Used tanks
may require additional decontamination. Concrete
Consult Carboline for use over concrete surfaces.
The surface shall be blasted to an SSPC-SP5/NACE
No. 1 white metal surface for immersion service or an
Galvanized Surface
SSPC-SP10/NACE No. 2 near white metal surface for
Consult Carboline Technical Service.
strong fumes and splash spill non-immersion service
using a Venturi blast nozzle supplied with 80-100 psi.
An anchor pattern or “tooth� in the metal shall Aluminum
correspond to approximately 20-25% of the total film Refer to Steel. In addition, the blasted surface shall be
thickness of the coating. given a chemical treatment such as:
Contaminated grit shall not be used for the finish work.
ALODINE® 1200S available from
The blasting media used shall be a natural abrasive, Henkel Surface Technologies
steel grit or slag grit (similar or equal to BLACK 32100 Stephenson Highway
BEAUTY®). These abrasives shall be sharp with a Madison Heights, MI 48071
August 2003 replaces May 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE® 9122
IRIDITE® 14-2 produced by Apply crisscross multi-passes, moving gun at fairly
MacDermid Incorporated rapid rate, maintaining a wet appearing film. Observe
245 Freight Street the coating surface; when it appears to be flowing
Waterbury, CT 06702 together, you will have an average 4-5 mil/100-150
microns wet film. By allowing the solvents to flash-off
OAKITE® CRYSCOAT 747LTS
for a few minutes, several more fast multi-passes may
and
be applied until you have a film thickness of
OAKITE® CRYSCOAT ULTRASEAL
approximately 6-7 mil/150-175 microns (approximately
Produced by Oakite Products
7-8 wet mil/175-200 microns). Repeat this procedure
50 Valley Road
for the second coat to obtain a 12-15 mil/300-350
Berkeley Heights, NJ 07922
microns DFT.
For immersion, blasting with sharp grit followed by the
Overcoat time will vary both with temperature and
chemical surface treatment is required.
ventilation and will require from 8-12 hours at
70°F/21°C for enclosed spaces. Less time will be
Note: On metallic surfaces prepared only by chemical etching,
the total coating film thickness applied should be restricted to required for exteriors. Remove all overspray by dry
only half the film normally applied to blasted surfaces. This
brushing or scraping if required.
reduced film thickness should be considered during the selection
of the coating for the service and the type of surface preparation Equipment must be thoroughly cleaned immediately
performed. after use with Plasite thinner to prevent the setting of
the coating.
APPLICATION Note: Prior to spray application, stripe brush all welds,
Mixing attachments and surface irregularities using PLASITE 9122
The curing agent is in a separate container and systems thinned a minimum of 50% by volume with PLASITE
Thinner #71.
measured for the resin unit supplied. Thoroughly mix
the pigments. After the pigment and liquid are
Brush
thoroughly mixed, add the measured liquid curing agent
Recommended for small areas and repairs only. Use a
slowly and mix completely with the resin. The coating
high quality brush, and apply a very light crisscross
should stand approximately 45 minutes after the curing
brush coat. Allow to dry for approximately 5 minutes.
agent has been thoroughly mixed.
Then apply a heavy coat using a crisscross brush
pattern. “Flow� the coating on rather than try to “brush
Spray
out�. Allow to dry tack-free. Repeat until sufficient film
All spray equipment should be thoroughly cleaned and
thickness is obtained. Normally, a film thickness of 2.5-
the hose, in particular, should be free of old paint film
3 mil/62-75 microns can be obtained be coat by this
and other contaminants.
method.
Use standard production-type spray guns:
GUN FLUID AIR CURING
DeVilbiss JGA-510 E 797 Surface will normally be tack-free in 4-6 hours at
Binks #2001 66-SS 63-PB 70°F/21°C.
Graco P800 04 02
Normally, polymerization and curing will take place in 7
days at 70°F/21°C. This coating should not be applied
When airless spray equipment is used, the when air temperature or temperature of surface to be
recommended liquid pressure is 1500-1800 psi with tip
coated is below 50°F/10°C. Within 24 hours after
size from 0.017-0.021 inches. Thinning requirements
coating is applied, a minimum substrate temperature of
are more than for conventional spray.
70°F/21°C is required for proper polymerization.
Air supply shall be uncontaminated. Adjust air pressure PLASITE 9122 systems should be force cured for all
to approximately 50 lbs. at the gun and provide 5-10 taste sensitive immersion services.
lbs. of pot pressure. Adjust spray gun first by opening
Force curing at elevated temperatures does increase
liquid valve and then adjusting air valve to give an 8-12
resistance to certain exposures; therefore, when
inches wide spray pattern with best possible
exposure is severe, force curing is recommended to
atomization.
obtain maximum resistance.
Apply a “mist� bonding pass.
Listed below are a few curing schedules that may be
Allow to dry approximately one minute, but not long used for time and work planning. Prior to raising the
enough to allow film to completely dry. metal to the force curing temperature, it is necessary
that an air dry time of 2-5 hours at temperatures from
August 2003 replaces May 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
PLASITE®9122
used. The applicator should monitor the exposure
70-100°F/21-37°C be allowed. After the air dry period
levels or use MSHA/NIOSH approved air respirators.
has elapsed, the temperature should be raised by
approximately 30°F/18°C each 30 minutes until the
NOTES
desired force curing temperatures are reached.
Material Safety Data Sheets on PLASITE 9122 are
Final cure may be checked by exposing coated
available upon request.
surface to MIBK for 10 minutes. If no dissolving and
Specific information regarding the chemical
only minor softening of film occurs, the curing can be
resistance of PLASITE 9122 can be found by
considered complete. The film should reharden after
contacting Carboline’s Technical Service
exposure if cured.
Department.
METAL CURING
TEMPERATURE TIME
12 Hrs
150°F/66°C
6 Hrs
175°F/79°C
SAFETY
4 Hrs
200°F/93°C
READ THIS NOTICE
INSPECTION
SAFETY AND MISCELLANEOUS EQUIPMENT
Degree of surface preparation shall conform to
appropriate specification as outlined in SURFACE
For tank lining work or enclosed spaces, it is
PREPARATION section. Film thickness of each coat
recommended that the operator provide himself with
and total dry film thickness of coating system shall be
clean coveralls and rubber soled shoes and observe
determined with a nondestructive magnetic gauge,
good personal hygiene. Certain personnel may be
properly calibrated.
sensitive to various types of resins which may cause
Refer to Plasite Bulletin PA-3, Section 3, for
dermatitis.
inspection requirements.
THE SOLVENT IN THIS COATING IS FLAMMABLE
RECOMMENDATIONS
AND CARE AS DEMANDED BY GOOD PRACTICE,
Apply only on a clean, sound, properly prepared
OSHA, STATE AND LOCAL SAFETY CODES, ETC.
substrate.
MUST BE FOLLOWED CLOSELY. Keep away from
Minimum ambient, material and surface
heat, sparks and open flame and use necessary safety
temperatures are 50°F/10°C at the time of equipment, such as, air mask, explosion-proof
application. electrical equipment, non-sparking tools and ladders,
Maximum ambient, material and surface etc. Avoid contact with skin and breathing of vapor or
temperatures are 90°F/32°C, 90°F/32°C and spray mist. When working in tanks, rooms and other
90°F/32°C respectively, at the time of application. enclosed spaces, adequate ventilation must be
Relative humidity should be between 0-80%. provided. Refer to Plasite Bulletin PA-3. Keep out of
Substrate temperature should be 5°F/3°C above the reach of children.
the dew point.
Application and curing times are dependent upon CAUTION - Read and follow all caution statements on
ambient conditions. Consult a Carboline this product data sheet, material safety data sheet and
Technical Service engineer if conditions are not container label for this product.
within recommended guidelines.
PRECAUTIONS
PLASITE Thinner #71 or acetone is recommended A staff of technical service engineers is available to
for clean up of the PLASITE 9122 material. assist with product application, or to answer
questions related to Carboline products.
Before handling and application of this material
Requests for technical literature or service can be
consult the MSDS sheets. As with any product,
made through local sales representatives and offices
those handling PLASITE 9122 materials should
employ proper safety practice. Hypersensitive
persons should wear protective clothing, gloves,
and use protective cream on any exposed areas.
When PLASITE 9122 is used as a tank lining or in
an enclosed area circulation should be used
during and after the installation. Circulation can
be discontinued once the material has cured. The
ventilation equipment should be capable of
preventing the solvent concentration from
reaching the lower explosion level for the solvents
August 2003 replaces May 2003
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Plasite® are
registered trademarks of Carboline Company.
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