CIPADITE® E-500 GROUT
High Performance Epoxy Structural Grout
Chemical Resistance
DESCRIPTION
CIPADITE® E-500 GROUT is a self-leveling, 100% solids CIPADITE® E-500 GROUT is resistant to oil, synthetic
epoxy grout with excellent strength and chemical resistant lubricants, water and most common chemicals including
properties. It is a three component system consisting of diluted acids and alkalis.
epoxy resin, hardener and specially graded aggregate.
PROPERTIES
WHERE TO USE Compressive Strengths
Applications include grouting of bed plates for large
(ASTM C579B modified) at 4°C (39.2°F)
compressors, power plant machinery, pulp and paper
3 days . . . . . . . . . . . . . . . . . . . 39.6 MPa (5,750psi)
machinery, stamping machines, rock crushers, ball mills,
7 days . . . . . . . . . . . . . . . . . . 75.0 MPa (10,875 psi)
scale breakers, engines, refinery equipment, rail-on-
28 days . . . . . . . . . . . . . . . . . 89.0 MPa (12,915 psi)
concrete, applications where high resistance to corrosion
and chemical attack is imperative and applications where
high impact and dynamic loads are service conditions. Compressive Strengths
CIPADITE® E-500 GROUT is also suitable for grouting of (ASTM C579B modified) at 10? (50°F) C
structural column bases, bridge seats, steel floor grids,
1 day . . . . . . . . . . . . . . . . . . . . 12.3 MPa (1,785 psi)
boiler setting, cranes, tanks and pressure vessels.
3 days . . . . . . . . . . . . . . . . . . 71.3 MPa (10,340 psi)
7 days . . . . . . . . . . . . . . . . . . 87.5 MPa (12,685 psi)
BENEFITS
28 days . . . . . . . . . . . . . . . . . 95.4 MPa (13,835 psi)
High Mechanical Strength:
CIPADITE® E-500 GROUT is characterized by its rapid
early strength development with high ultimate compressive Compressive Strengths
strength. It is formulated to resist extreme vibration and (ASTM C579B modified) at 21? (69.8°F) C
high dynamic torque associated with such installations. Its
1 day . . . . . . . . . . . . . . . . . . . 79.2 MPa (11,490 psi)
outstanding adhesion properties allow CIPADITE® E-500
3 days . . . . . . . . . . . . . . . . . . 91.5 MPa (13,275 psi)
GROUT to adhere strongly to properly prepared concrete
7 days . . . . . . . . . . . . . . . . . . 95.9 MPa (13,900 psi)
and steel surfaces.
28 days . . . . . . . . . . . . . . . . . 99.6 MPa (14,440 psi)
Excellent Flow:
CIPADITE® E-500 GROUT has excellent flow and self- Compressive Strengths
leveling properties for ease of application. This
(ASTM C579B modified) at 40? (104°F) C
characteristic permits the grout to be placed in areas with
1 day . . . . . . . . . . . . . . . . . . 100.2 MPa (14,535 psi)
poor access and minimizes the need for strapping during
3 days . . . . . . . . . . . . . . . . . 102.1 MPa (14,815 psi)
placement.
7 days . . . . . . . . . . . . . . . . . 103.9 MPa (15,065 psi)
Non Shrink 28 days . . . . . . . . . . . . . . . . 109.6 MPa (15,895 psi)
CIPADITE® E-500 GROUT produces low exotherm and
thermal stress when cured. This allows for a deep Compressive Strengths (ASTM C579B modified)
monolithic pour to be made without stress cracking often
21°C at 12 hours . . . . . . . . . . . 36.6 MPa (5,310 psi)
associated with other high heat generating epoxy grout
40°C at 12 hours . . . . . . . . . . 81.5 MPa (11,825 psi)
systems. Furthermore, CIPADITE® E-500 GROUT was
60°C at 7 days . . . . . . . . . . . 109.8 MPa (15,920 psi)
formulated to stabilize the air within the matrix, thereby
minimizing the formation of air bubbles beneath the base-
plate. This unique property along with the dimensional Linear Coefficient of Thermal Expansion
stability assures a good grout bed to base-plate contact (ASTM C531) 0.000018 in/in/°F
0360-05-1105
suitability of the extended epoxy grout for a particular
Flexural Strength . . . . . . . . . . . . . 29.4 MPa (4,265 psi)
project must be made prior to proceeding. The quantity
(ASTM C580) 7 days
of aggregate added must be determined on a job specific
basis.
Modulus of Elasticity . . . . . 14,520 MPa (2,110,000 psi)
(ASTM C580) 7 days LIMITATIONS
Do not install CIPADITEâ„? E-500 GROUT:
� if substrate and ambient temperature are below 10°C
Shear Bond Strength . . . . . . . . . . 35.0 MPa (5,070 psi)
(50°F) during application.
(ASTM C882) 7 days
� if the surface on which it is be applied is not dry
during the application..
Tensile Strength . . . . . . . . . . . . . . 15.6 MPa (2,262 psi) � if sudden temperature changes are expected during the
(ASTM C307) 7 days curing
� avoid exposure to water for 24 hours after placement
� do not reduce the aggregate loading without CPD®
Effective Bearing Area (EBA)
approval
24 hours . . . . . . . . . . . . . . . . . . . . . . Greater than 95%
Consult your CPD® Technical Representative if the
The above information is representative of actual
substrate and ambient temperatures are below 10°C
production runs. Independent test results may vary from
(50°F) or above 32°C (89.6°F) and when the thickness
the above by approximately ± 10%.
of the grout placement exceeds 100mm (4").
APPLICATION
YIELD
Surface Preparation - All concrete surfaces must be sound,
One unit of A & B complete with two 25 kg (55 lb) bags
dry, free of all oil, dirt, grease, laitaince and other
of aggregate will yield approximately 28L (1 ft³) or
contaminants. Clean surface by mechanical means, such as
0.028 m³ of grout.
sandblasting or chipping. Wood or metal forms maybe
used. Forms must be leak free. Contact surfaces of the
PACKAGING
forms must be coated with common paste wax to prevent
CIPADITE® E-500 GROUT is supplied in 1 ft³ unit.
the grout from bonding. Isolate all anchor bolts with a non-
6.1 L of Part A Resin 6.70 kg net weight
bonding material.
1.3 L of Part B Hardener 1.29 kg net weight
2x25 kg of Part C Aggregate 50.0 kg net weight
Steel surfaces such as the underside of base plates or
Note: 3 ft³ units are also available.
anchor bolts should be free of oil, grease and rust. To
remove these contaminations, steel surfaces should be wire-
CLEAN UP
brushed or blasted to a clean, bright metal finish.
Clean up tools, mixers and spills with warm soapy water
while the grout is still flowable. If the grout has
MIXING AND PLACING
developed a plastic consistency use CPD® Xylol for
For the 0.028 m³ (1ft³) unit, add the hardener (Part � ) to
B�
cleaning. CAUTION: CPD® Xylol is a flammable
the base resin (Part � ). Mix the combined resin and
A�
solvent. Read M.S.D.S. prior to using.
hardener using a low speed paddle mixer for a minimum of
three minutes. Pour the thoroughly mixed resin and
STORAGE
hardener into a clean mortar mixer and add the aggregate
Avoid storage at temperatures below 4.5°C (40°F).
while it is in motion. When using a mortar mixer, mix 3-
Although the resin is very resistant to freezing, it may
1ft³ units at a time. When mixing less than this, mix 1 ft³ at
partially crystallize if stored at low temperatures for an
a time in a galvanized flat bottom 60 L pail. After all the
extended period of time. A heated dry warehouse is the
aggregate is added mix, an additional one to two minutes.
recommended storage facility.
Let the mixed product stand for 3 to 5 minutes after mixing
is completed. Mixed material must be in place within 30
SHELF LIFE
minutes. Certain applications may require an extended
Two years from date of manufacture if stored unopened
epoxy grout to reduce exotherms due to large volume
in the original container under normal heated warehouse
placements. A 1 ft³ unit can be extended with the addition
conditions.
of 100% pure washed and dried 1/2�- 1/4" aggregate. This
addition will reduce flowability. An evaluation of the
SAFETY PRECAUTION
Consult Material Safety Data Sheet ( M.S.D.S.) for specific
instructions. MSDS # 10, 13 and 27.
WARRANTY
The recommendations made and the information herein is
based on our own and independent laboratory experience,
and is believed to be accurate under controlled conditions.
However, no warranty or guarantee of accuracy is made
because we cannot cover every possible application of
product nor anticipate every variation encountered in
weather conditions, job-conditions, methods used and types
of surfaces on which the product is applied. The users shall
make their own tests to determine the suitability of such
products for any particular purpose.
CPD® makes no warranties with respect to this product,
expressed or implied, without limitation, the implied
warranties of merchantability or fitness for a particular
purpose.
CPD®� liability shall be limited in all events to supplying
s
sufficient product to re-treat and/or repair the specific area
to which CPD® product has been applied. CPD® reserves
the right to have the true cause of any difficulty determined
by accepted test methods. CPD® shall have no other
liability, including liability for incidental, consequential or
resultant damages, however caused, whether due to breach
of warranty, negligence, or strict liability.
THIS WARRANTY MAY NOT BE MODIFIED OR
EXTENDED BY REPRESENTATIVES OF CPD®, ITS
DISTRIBUTORS OR DEALERS.
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