CPD® EPOXFLEX LT GROUT
Fiber Reinforced Epoxy Patching Material
The above information is representative of actual
DESCRIPTION
CPD® EPOXFLEX LT GROUT is a heavy duty resin-rich production runs. Independent test results may vary from
highly abrasion resistant epoxy floor patching material. It the above by approximately ± 10%.
consists of a 100% solids, two component epoxy resin
binder with a fiber modified high strength aggregate for APPLICATION
maximum protection. SURFACE PREPARATION
Saw cut a rectangular perimeter around the concrete floor
area to be repaired. Chip down to 25mm (1") minimum
WHERE TO USE
CPD® EPOXFLEX LT GROUT is designed for concrete to create a box with the bottom having a minimum
floor repairs in heavy service industrial plants. The cured profile. Any exposed rebar should be wire brushed prior
product exhibits excellent mechanical properties as well as to grouting. Any corroded rebar must be replaced. If
high abrasion resistance. water is used for saw cutting/chipping dust suppression
power wash (water only) to remove all mud and particles.
Allow to dry (or force air dry) prior to priming.
BENEFITS
� excellent bond to concrete and steel When steel channel is encountered degrease and wire
� fast curing properties brush to reveal continuous bright metal.
� stress relieving resin system
� fiber reinforced for toughness PRIMING
After concrete preparation, prime all areas with CPD®
� excellent workability for ease of application
� slip resistant finish EPOXFLEX LT GROUT (resin only). If the entire unit
is not being used, premix both Part “A� and “B� prior to
removing product from containers. If using entire unit,
PROPERTIES (Tested @ 23°C( 74° F)
mix as outlined under product mixing below. Mix the
Mix Ratio, by Volume . . . . . . . . . . . 2 parts A:1 part B
resin by combining 2 volumes of Part “A� with one
Solids Content . . . . . . . . . . . . . . . . . . . . . . . . . 100 %
volume of Part “B�. Mix for a minimum of 3 minutes
Pot Life (½ ft³ unit): . . . . . . . . . . . . . . . . . . 20 minutes then apply with broom or stiff masonry brush - avoid
Set Time: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 hours pooling.
- Foot Traffic . . . . . . . . . . . . . . . . . . . . . . . . 8 hours
MIXING
- Vehicular Traffic . . . . . . . . . . . . . . . . . . . 24 hours
CPD® EPOXFLEX LT GROUT can be mixed in a
Compressive Strength (ASTM C-109)
mortar mixer or a 60L galvanized steel garbage can. For
12 hours . . . . . . . . . . . . . . . . . . 48 MPa (6960 psi)
a 60L can mix utilize a slow variable speed heavy duty
1 day . . . . . . . . . . . . . . . . . . . . 65 MPa (9425 psi)
3/4" drill with a sigma mixing blade.
3 days . . . . . . . . . . . . . . . . . . . 80 MPa (11600 psi) Mix the 3.79L unit of CPD® EPOXFLEX LT GROUT
28 days . . . . . . . . . . . . . . . . . . 81 MPa (11745 psi) by adding Part “B� to Part “A� and mixing for 2 minutes.
Thereafter, pour the mixed gallon into the Part “B� can
and mix for one minute. Use a slow speed drill with a
Flexual Strength (ASTM C-293)
“Jiffy� mixer blade.
3 days . . . . . . . . . . . . . . . . . . . . 26 MPa (3770 psi)
Pour the mixed gallon into the 60L pail, then add the
28 days . . . . . . . . . . . . . . . . . . . 29 MPa (4205 psi)
aggregate slowly, while mixing. When using a mortar
mixer (5ft³ unit) you can mix up to 5 units at a time.
Tensile Strength (ASTM C-190) Always add the mixed resin to the mortar mixer first
3 days . . . . . . . . . . . . . . . . . . . 13.5 MPa (1958 psi) followed by the aggregate component. Once the aggregate
is uniformly mixed (no dry lumps) discharge, place and
28 days . . . . . . . . . . . . . . . . . . . 14 MPa (2030 psi)
finish as soon as possible. If a smooth finish is desired,
0393-02-1105
use mineral spirits as a trowel lubricant (do not use water WARRANTY
or any other solvent as a finishing aid). The recommendations made and the information herein is
based on our own and independent laboratory experience,
and is believed to be accurate under controlled conditions.
NOTE: Components should be at room temperature prior
However, no warranty or guarantee of accuracy is made
to use for ideal finishing and curing properties.
because we cannot cover every possible application of
product nor anticipate every variation encountered in
LIMITATIONS
weather conditions, job-conditions, methods used and
� avoid any contamination of product with water prior to
types of surfaces on which the product is applied. The
hardening
users shall make their own tests to determine the
� minimum substrate application temperature is 10°C
suitability of such products for any particular purpose.
(50°F)
� do not store resin below 4.5°C (40°F)
CPD® makes no warranties with respect to this product,
� do not use any other aggregate in product
expressed or implied, without limitation, the implied
Consult CPD® Technical Service personnel for severe warranties of merchantability or fitness for a particular
purpose.
chemical exposure applications.
CPD®� liability shall be limited in all events to supplying
s
PACKAGING/YIELD
sufficient product to re-treat and/or repair the specific
Two different unit sizes are available
area to which CPD® product has been applied. CPD®
reserves the right to have the true cause of any difficulty
UNITS AVAILABLE:
determined by accepted test methods. CPD® shall have
0.014m³ (0.5ft³) Consists of 1 x 3.79L (1 U.S. Gal.) resin
unit + 1 x 25kg (55lbs.) bag of CPD® EPOXFLEX LT no other liability, including liability for incidental,
consequential or resultant damages, however caused,
GROUT AGGREGATE KEVLAR FLAT.
whether due to breach of warranty, negligence, or strict
0.070m³ (2.5ft³) Consists of 1 x 18.9L (5 U.S. Gal.) resin
unit + 5 x 25kg (55lbs.) bag of CPD® EPOXFLEX LT liability.
GROUT AGGREGATE KEVLAR FLAT.
THIS WARRANTY MAY NOT BE MODIFIED OR
EXTENDED BY REPRESENTATIVES OF CPD®, ITS
The 0.014m³ (0.5 ft³) unit is for smaller jobs while the
DISTRIBUTORS OR DEALERS.
0.07m³ (2.5 ft³) unit is ideal for larger jobs using a mortar
mixer.
CLEAN UP
Clean all equipment with CPD® Xylol before epoxy
hardens.
STORAGE
Protect from freezing as the resin component of this
product may crystallize at temperatures below 4.5°C
(40°F).
SHELF LIFE
Two years from the date of manufacture when stored in
original containers under normal heated warehouse
conditions.
SAFETY PRECAUTION
Consult Material Safety Data Sheet (M.S.D.S.) for
specific instructions. MSDS # 97, #97b
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